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A
Seminar Report
On
“IMPROVING THE EFFICIENCY OF
SOLAR PHOTOVOLTAIC POWER
GENERATION IN SEVERAL
IMPORTANT WAYS”
Submitted in partial fulfillment for the award of degree
of
BACHELOR OF TECHNOLOGY
In
ELECTRICAL ENGINEERING
Submitted To Submitted By
Mr. Debabrato Mukherejee Yuvraj Singh
Asst. Prof. 14EGCEE037
DEPARTMENT OF ELECTRICAL ENGINEERING
GLOBAL INSTITUTE OF TECHNOLOGY
JAIPUR (RAJASTHAN)-302022
ii
ACKNOWLEDGEMENT
I would like to express my deepest gratitude to my thesis advisor andto Mr. Debabrato
Mukherejee Assistant Professor at Global College of Technology Sitapura Jaipur, for
his excellent guidance, patience, and for his ever- ready attitude to render help even
when he‘s busy with many other very important things.
I have been blessed with many fabulous student as well as graduate teaching fellows
and undergraduate teaching faculties. There have been hundreds of teaching faculties
over the year, too many to name individually, but I thank them all for their support. In
particular the following teaching faculties have been very helpful in the last year
reviewing draft of this text and suggesting examples: Debabrato Mukherejee,
Bhupendra Gupta and Amit Pandey. Mr. Debabrato Mukherejee created the script to
produce the cover illustration.
A number of colleagues have been very encouraging throughout the year. In
particular, I would like to thank Mr. Debabrato Mukherejee for his support and for his
GUI example suggestion. I would like to thank all the reviewer of the proposal and
draft of this book. Also their comments have been extremely helpful and I have
incorporated their suggestions to their satisfaction.
iii
ABSTRACT
The reasonable and effective utilization of solar energy is an important path which can
deal with the global energy crisis at present. In order to reduce the cost of solar power,
study on improving the efficiency of solar power factor is very necessary. Based on
the transverse comparison research method, we have proposed several ways to
improve the efficiency of solar power, and conducted survey and analysis for these
methods. Analysis showed that: to improve the efficiency of solar power, we can study
in the technical aspects of the conversion efficiency of solar panels; in the solar energy
application of automatic tracking system device; In the solar power control adopts
maximum power point tracking technology and suitable for storage battery charging
and discharging technology; additionally, the application of complex mechanism of
photosynthesis, and the ―condenser‖, which can strengthen the solar energy, will be
the future research direction to improve the efficiency of solar power. Practice has
proved that the use of these technologies can effectively improve the efficiency of
solar power generation.
As the local and national clamor for foreign energy independent United States
continues to grow unabated; renewable energy has been receiving increased focus and
it‘s widely believed that it‘s not only the answer to ever increasing demand for energy
in this country, but also the environmentally friendly means of meeting such demand.
During the spring of 2010, the project involved designing and building solar panels
and associated accessories like the solar array mounts and Solar Inverter system. One
of the key issues we ran into during the initial stage of the project was how to select
efficient solarcells for panel building at a reasonable cost. While we were able to
purchase good solar cells within our allocated budget, the issue of design for
efficiency was not fully understood , not just in the contest of solar cells performance ,
but also in the overall system efficiency of the whole solar power system, hence the
door was opened for this thesis. My thesis explored and expanded beyond the scope of
the aforementioned project to research different avenues for improving the efficiency
of solar photovoltaic power system from the solar cell level to the solar array
mounting, array tracking and DC-AC inversion system techniques.
The unique feature of the proposed system is that instead of taking the earth as its
reference, it takes the sun as a guiding source. Its active sensor constantly monitors
iv
the sunlight and rotates the panel towards the direction where the intensity of sunlight
is maximum. The light dependent resistor‘s do the job of sensing the change in the
position of the sun which is dealt by the respective change in the solar panel‘s
position by switching on and off the geared motor the control circuit does the job of
fetching the input from the sensor and gives command to the motor to run in order to
tackle the change in the position of the sun. With the implementation the proposed
system the additional energy generated is around 25% to 30% with very less
consumption by the system itself. In this paper, an improvement in the hardware
design of the existing solar energy collector system has been implemented in order to
provide higher efficiency at lower cost.One of the ways to increase the efficiency of
solar panels while reducing costs is to use tracking. Through tracking, there will be
increased exposure of the panel to the sun, making it have increased power output.
The trackers can either be dual or single axis trackers. Dual trackers are more efficient
because they track sunlight from both axes. A single tracking system was used. It is
cheaper, less complex and still achieves the required efficiency. In terms of costs and
whether or not the system is supposed to be implemented by those that use solar
panels, the system is viable. The increase in power is considerable and therefore
worth the small increase in cost. Maintenance costs are not likely to be high. This
paper presents the hardware design and implementation of a system that ensures a
perpendicular profile of the solar panel with the sun in order to extract maximum
energy falling on it renewable energy is rapidly gaining importance as an energy
resource as fossil fuel prices fluctuate.Silicon solar cells produced an efficiency of
20% for the first time in 1985. Whereas there has been a steady increase in the
efficiency of solar panels, the level is still not at its best. Most panels still operate at
less than 40%.
v
CONTENTS
ACKNOWLEDGEMENT i
ABSTRACT ii
LIST OF CONTENT iii
LIST OF FIGURES v
LIST OF TABLES vi
CHAPTER 1: Introduction 1
1.1 History 6
CHAPTER 2: Review Of Semiconductor Device Physics of Solar Cells 7
2.1 Solar Cell Device Physics 7
2.2 Basic Semiconductor Physics of Solar Cells 8
2.3 P-N Junction 8
2.4 Ideal Diode intheDark and Under Illumination 11
2.5 Ideal Solar Cell 12
2.5.1 Charge Carrier Separation 14
2.5.2 Connection toan External Load 15
CHAPTER 3:Improving the Efficiency of Solar Photovoltaic Power System 16
3.1 Solar Cell Conversion Efficiency Η 16
3.1.1 Short Circuit Current ISC 16
3.1.2 Open Circuit Voltage (Voc) 16
3.2 Maximum Power (PMP) 17
3.3 Fill Factor FF 17
3.4 Improving the Conversion Efficiency of Solar Cell 18
vi
3.5 Light Energy (Photons) Absorption 18
3.6 Losses Due To Parasitic Resistance 21
3.7 Evolution ofSolar Cells 23
3.7.1 1st Generation Solar Cells 23
3.7.2 2ND
Generation Solar Cells: Thin-film
Technology Solar Cells 24
3.7.3 3ND
Generation Solar Cells 25
3.7.4 4TH
Generation Solar Cells and Future Trend 27
3.8 Solar Array Mounting and Tracking 28
3.9 Solar Tracking 29
3.9.1 Types of tracker 30
3.9.1.1 Single axis 30
3.9.1.2 Dual axis 31
3.9.2 Tracker Components 32
3.10 Fixed array Vs Tracked array 32
3.11 PV-WATTS Modeling 34
3.12 Array Sizing 35
3.13 Load Analysis for the 5KW power system 35
3.14 Solar (Photovoltaic) Power System 39
3.15 Smart Grid Photovoltaic Inverter System (SGPVI) 39
3.16 Grid-Integrated Photovoltaic Inverter System 39
3.17 Multi-level Inverter Topology 41
3.18 Output Voltage and Switching States 42
3.19 The Maximum power point tracking (MPPT) 43
3.20 Grid integration and disconnection: 44
3.21 Monitoring and Communications: 45
vii
3.22 The Key Components of a Grid-Tied Photovoltaic
Inverter system 45
3.22.1 IGBT Module 45
3.22.2 Power Magnetics 46
3.22.3 Inductor 47
3.22.4 Transformer 48
CHAPTER 4:Solar photovoltaic modules 50
4.1 Module Types 50
4.1.1 Building Integrated Photovoltaic Products 50
4.1.2 Rated Power 51
4.1.3 PV System Voltage 51
4.2 Using Manufacturer‘s Product Information
To Compare Modules 51
4.3 Module Cost per Watt 52
4.3.1 Module Efficiency (Watts per Area) 52
4.4 Amorphous Silicon in Cloudy Climates 52
4.5 Poly-crystalline or Single-crystalline Silicon 52
4.6 Silicon Modules versus Other Module Types 53
4.7 Warranty 53
CHAPTER 5: Battery Bank of solar system 54
5.1 Types of batteries commonly used in PV systems are 54
5.1.1 Lead-Acid Batteries 54
5.1.2 Alkaline Batteries 54
5.2 Sizing Battery Banks 55
5.3 Interaction with Solar Modules 55
CHAPTER 6: The scientific storage battery charging technology 56
6.1 Constant-current charging 56
viii
6.2 Constant-voltage charging 56
6.3 Two-stage, three-stage charging 57
6.4 Other charging ways 57
CHAPTER 7: Inverter of solar system 58
7.1 Inverters take care of four basic tasks of power conditioning 58
7.2 Criteria for Selecting a Grid-Connected Inverter 58
7.3 Power Quality 59
7.4 Voltage Input 59
7.5 AC Power Output 59
7.6 Surge Capacity 59
7.7 Frequency and Voltage Regulation 59
7.8 Efficiency 60
7.9 Integral Safety Disconnects 60
7.10 Maximum Power Point Tracking (MPPT) 60
7.11 Inverter-Chargers 60
7.12 Automatic Load Shedding 61
7.13 Warranty 61
7.14 To Consider When Researching Inverter 61
CHAPTER 8: Findings 62
CHAPTER 9: Conclusion 63
REFERENCES 64
ix
List of Figures
Fig. No.Name of Figure Page No.
2.1 Typical Crystalline Silicon (cSi) Solar Cell 7
2.2 a (P-type), b (N-type), c (P & N type) Materials 8
2.3a Electrons and Holes migration at the PN-Junction 9
2.3b PN-Junction and Depletion Region under equilibrium 10
2.4 Energy Band diagrams of a PN-Junction 10
2.5 Ideal Diode with no illumination and the equivalent circuit 11
2.6 Incident light on a typical PN Solar Cell 13
3.1 P-U curve of solar array 17
3.2 Solar Radiation Spectrums 19
3.3 Solar Radiation Air Mass standards and corresponding Latitude 20
3.4 Solar Spectrums Terrestrial 20
3.5 Practical Solar Cell Equivalent circuit 22
3.6 1st
Generations Solar Cells Efficiency 24
3.7 Amorphous Solar Cells 25
3.8 2ND
Generations Solar Cells Efficiency Milestones 25
3.9 3RD
Generations Solar Cells Efficiency Milestones 26
3.10 Best Research Solar Cells Efficiencies 27
x
3.11 Record 41.6% Efficient Concentrator Solar Cells Efficiency 28
3.12 Sun‘s position; Azimuth and Altitude 29
3.13 A simple automatic tracking solar system model 30
3.14 Horizontal and vertical single axis tracker 31
3.15 Horizontal dual axis tracker 31
3.16 A 2-Axis Tracking system 32
3.17 30W/2.5V solar panel 33
3.18 Plots of peak power at different tilt angles 33
3.19 PV-WATTS Analysis of the 5KW Project: Fixed Vs 2-Axis Tracker 35
3.20 Parallel connections of 17 (12V) panels 36
3.21 12V/294W Hand Made Solar Panel 36
3.22 Grid Interactive Photovoltaic Power systems 38
3.23 2-level 3-phase Inverter Topology 40
3.24 3-level 3-phase Inverter Topology 41
3.25 3-level 3-phase Inverter Topology Phase 1 42
3.26 MPP on IV-Curve of a PV Module 43
3.27 Powerex 600A/ 600V Dual IGBT Module 46
3.28 Powerex 600A/600V Dual IGBT schematic 46
3.29 Harmonics of a 3-phase Grid-tied Inverter system 47
3.30 3-Phase 300A Line Inductor 48
3.31 Snap picture of a 3-Phase 100KVA Transformer under test 49
xi
List of Tables
Table No. Name of Table Page No.
3.1 Different Solar Cells performance table -2001 22
3.2 Azimuth Angle by heading 29
3.3 PV-WATTS Simulation of the 5KW Power system: 2-Axis Tracker 34
3.4 Load Estimate of the 5KW power system 37
3.5 Utility grid voltage and frequency limits for grid-tie 44
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SESSION 2014-2018 Page 1
Chapter 1
INTRODUCTION
Solar energy is clean and is abundantly available. Solar technologies use the sun to
provide heat, light, electricity, etc for domestic and industrial applications. With the
alarming rate of depletion of the major conventional energy resources such as Coal,
Petroleum and Natural gas, coupled with the environmental degradation caused by the
process of harnessing these energy sources, it has become an urgent necessityto invest
in renewable energy resources that would power the future sufficiently without
degrading the environment through green house gas emission. The energy potential
of the sun is immense, but despite this unlimited solar energy resource, harvesting it is
a challenge mainly because of the limited efficiency of the array cells. The best
conversion efficiency of most commercially available solar cells is in the range 10-
20s%. Although recent breakthrough in the technology of solar cells shows significant
improvement but the fact that the maximum solar cell efficiency still falls in the less
than 20s% range shows there are enormous room for improvement. The goal of this
thesis is to identify these rooms and ways to improving them. One of such room is
array mounting and tracking mechanism that moves or positions solar array to
absorbing extended solar irradiance for maximum power output. Another such room
is researching different types of solar cells from past to present and the future trend
and identifies the sources of losses and how to mitigate them. Lastly, somecritical
components that are necessary for efficient operation of solar power inverter system
are investigated.
Today solar energy is used in a couple different manners. First is the photovoltaic
conversion format, which most people know as solar panels. These panels are used to
create electricity directly from the sun. These panels can be used alone or can be used
in conjunction with other power resources. The second type of solar power that is used
today is thermal solar power, which is where the sun is used to heat fluids, which then
Powers turbines or other type of machinery.
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Since the middle of the 20th century, the ability to harness and utilize solar energy has
greatly increased, making it possible for homes and businesses to make use of the
renewal energy source rather than rely on more conventional means of generating
power. Research into the applications of solar energy continues, along with the
development of more cost effective ways to capture and store the energy for future
use. The efficiency of solar energy exists primarily because it takes advantage of
renewable energy – the sun – unlike typical energy solutions which use fossil fuels.
The efficiency of solar energy harnesses the energy received from the sun and
channels it into existing electrical grids. Solar technologies are broadly characterized
as either passive or active depending on the way they capture, convert and distribute
sunlight. Active solar techniques use photovoltaic panels, pumps, and fans to convert
sunlight into useful outputs. Passive solar techniques include selecting materials with
favorable thermal properties, designing spaces that naturally circulate air, and
referencing the position of a building to the Sun. Active solar technologies increase the
supply of energy and are considered supply side technologies, while passive solar
technologies reduce the need for alternate resources and are generally considered
demand side technologies.
In 2011, the International Energy Agency said that "the development of affordable,
inexhaustible and clean solar energy technologies will have huge longer-term benefits.
It will increase countries‘ energy security through reliance on an indigenous,
inexhaustible and mostly import-independent resource, enhance sustainability, reduce
pollution, lower the costs of mitigating climate change, and keep fossil fuel prices
lower than otherwise. These advantages are global. Hence the additional costs of the
incentives for early deployment should be considered learning investments. Already,
the sun‘s contribution to human energy needs is substantial — worldwide, solar
electricity generation is a growing, multibillion dollar industry. But solar‘s share of the
total energy market remains rather small, well below 1 percent of total energy
consumption, compared with roughly 85 percent from oil, natural gas, and coal.
Solar cell efficiency refers to the portion of energy in the form of sunlight that can be
converted via photovoltaic into electricity. The efficiency of the solar cells used in
a photovoltaic system, in combination with latitude and climate, determines the annual
energy output of the system. For example, a solar panel with 20% efficiency and an
IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE
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area of 1 m2
will produce 200 W at Standard Test Conditions, but it can produce more
when the sun is high in the sky and will produce less in cloudy conditions and when
the sun is low in the sky. In central Colorado, which receives annual isolation of
5.5 kWh/m2
/day, such a panel can be expected to produce 440 kWh of energy per
year. However, in Michigan, which receives only 3.8 kWh/m2
/day, annual energy
yield will drop to 280 kWh for the same panel. At more northerly European latitudes,
yields are significantly lower: 175 kWh annual energy yield in southern England.
Depending on construction, photovoltaic modules can produce electricity from a
range of frequencies of light, but usually cannot cover the entire solar range
(specifically, ultraviolet, infrared and low or diffused light). Hence, much of the
incident sunlight energy is wasted by solar modules, and they can give far higher
efficiencies if illuminated with monochromatic light. Therefore, another design
concept is to split the light into different wavelength ranges and direct the beams onto
different cells tuned to those ranges.[citation needed]
This has been projected to be capable
of raising efficiency by 50%.
Scientists from Spectrolab, a subsidiary of Boeing, have reported development
of multi-junction solar cells with an efficiency of more than 40%, a new world record
for solar photovoltaic cells. The Spectrolab scientists also predict that concentrator
solar cells could achieve efficiencies of more than 45% or even 50% in the future,
with theoretical efficiencies being about 58% in cells with more than three
junctions.Currently, the best achieved sunlight conversion rate (solar module
efficiency) is around 21.5% in new commercial productstypically lower than the
efficiencies of their cells in isolation.The scattered light then travels along a longer
path in the semiconductor which means that more photons can be absorbed and
converted into current. Although these nanocylinders have been used previously
(aluminum was preceded by gold and silver), the light scattering occurred in the near
infrared region and visible light was absorbed strongly. Aluminum was found to have
absorbed the ultraviolet part of the spectrum, while the visible and near infrared parts
of the spectrum was found to be scattered by the aluminum surface. This, the research
argued, could bring down the cost significantly and improve the efficiency as
aluminum is more abundant and less costly than gold and silver. The research also
noted that the increase in current makes thinner film solar panels technically feasible
IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE
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without "compromising power conversion efficiencies, thus reducing material
consumption".
 Efficiencies of solar panel can be calculated by MPP (maximum power point)
value of solar panels
 Solar inverters convert the DC power to AC power by performing MPPT
process: solar inverter samples the output Power (I-V curve) from the solar
cell and applies the proper resistance (load) to solar cells to obtain maximum
power.
 MPP (Maximum power point) of the solar panel consists of MPP voltage (V
mpp) and MPP current (I mpp): it is a capacity of the solar panel and the
higher value can make higher MPP.
Micro-inverted solar panels are wired in parallel, which produces more output than
normal panels which are wired in series with the output of the series determined by
the lowest performing panel (this is known as the "Christmas light effect"). Micro-
inverters work independently so each panel contributes its maximum possible output
given the available sunlight.
There is a great and growing need for renewable energy, in particular green energy.
In years to come we will want a source of energy that will leave future generations
with a sustainable energy source. A few good reasons to improve our green energy
market are because not only do we want to have renewable energy for future
generations, but we also want to have a sustainable energy market in future. Green
energy has shown sustainable growth in past years, where oil has obviously not. In
order to power our homes, businesses, and most aspects of our daily lives we require
electricity, which requires massive power plants and spending billions of dollars to
run them. But what if we could avoid all the resources that are used generating this
energy, and replace them with green energy that could provide power directly to the
consumers like businesses, the military or even private homes.
The military will most likely be one the major user of renewable energy in the future.
The department of defense plans on opening up 16 million acres of land for renewable
energy development, which includes solar energy development. To highlight how
new this is, the DOD only made this announcement in early August, meaning solar
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energy is a major market and a technology of great interest to our nation. There are
also many other major solar energy projects that the military is partaking in such as
The Sterling solar power renewable energy construction project which have supplied
an Army depot outside Salt Lake City with approximately 30% of their power,
potentially powering up to 400 homes. Another project is the renewable energy
project at the U.S. Army Garrison Kaiserslautern in Kaiserslautern, Germany that will
generate enough energy to power 500 homes. In future there are plans to generate
enough power on military installations to power 750,000 homes by 2025.
Currently in order to run a military base large generators are required, which are
reported to be not nearly as efficient as solar panels could be, and consume large
amounts of fuel in order to run. The needs of future military installments are to have
renewable energy sources that require less maintenance and are more energy efficient
as opposed to petroleum. In addition, solar energy will not only be used for military
bases, but also for mobile military units as well, which will be more efficient at
providing soldiers energy for their equipment used in the field.
Overall it is dangerous to depend strictly on fossil fuels. It is dangerous politically,
economically, and naturally. Politically we want the country to not have to depend on
petroleum from other countries. Being dependent on other countries, especially as the
top consumer of fossil fuels, would have a negative impact on our country in the
future; that is when they resources disappeared. On the economic side, our country
would be in better shape to be more self-sustaining in future. On the environmental
side, when it comes to burning these fossil fuels, although debated on how bad the
environmental effect is, it is known to produce large amounts of carbon dioxide.
Some have complained about the true benefits of solar power, and argue that it is not
cost effective enough to be worthwhile. On the other hand reports have shown that
costs have gone down for something like installments at home, and that the payoff for
installing them would be even greater. The cost per watt has been estimated at
$4.85/Watt, which is said to be a 50% increase since 5 years earlier. Although the
cost for at home installation is said to cost around $5,000, the life of solar panels is
said to be incredibly long, and only lose around half a percent of their maximum
power each year. This makes them a great technology to invest in and continue to
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develop, so that in future they can produce even more power. This way, states like
California can reach their goal of 33% solar energy dependency by 2025. Like this
many countries have started to make this move toward green energy and energy
independence; this is because they know it is the energy of the future.
Solar energy systems, or PV systems, from compact and simple as in pocket
calculators to complicated and powerful as in space station power supplies, are all
made possible thanks to the phenomenon called photovoltaic effect, the conversion
from solar energy to direct current electricity in certain types of semiconductors. The
full understanding of the process requires understandings of different physics
concepts, such as photons and solar radiation, semiconductor structure, conversion
between solar radiation, chemical energy and electrical energy.
1.1 History
The photovoltaic effect was experimentally demonstrated first by French
physicist Edmond Becquerel. In 1839, at age 19, he built the world's first photovoltaic
cell in his father's laboratory. Willoughby Smith first described the "Effect of Light on
Selenium during the passage of an Electric Current" in a 20 February 1873 issue
of Nature. In 1883 Charles Frittsbuilt the first solid state photovoltaic cell by coating
the semiconductor selenium with a thin layer of gold to form the junctions; the device
was only around 1% efficient.In 1888 Russian physicist Aleksandra Stoletov built the
first cell based on the outer photoelectric effect discovered by Heinrich Hertz in
1887.In 1905 Albert Einstein proposed a new quantum theory of light and explained
the photoelectric effect in a landmark paper, for which he received the Nobel Prize in
Physics in 1921.Vadim Lashkaryov discovered p-n-junctions in Cu2O and silver
sulphide protocells in 1941.Russell Ohm patented the modern junction semiconductor
solar cell in 1946while working on the series of advances that would lead to
the transistor.The first practical photovoltaic cell was publicly demonstrated on 25
April 1954 at Bell Laboratories. The inventors were Calvin Souther Fuller and Gerald
Pearson.Solar cells gained prominence with their incorporation onto the
1958 Vanguard I satellite.
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Chapter 2
SEMICONDUCTOR DEVICE PHYSICS OF SOLAR
CELLS
2.1 Solar Cell Device Physics
Figure 2.1 Typical Crystalline Silicon (cSi) Solar Cell
Solar cell like the crystalline silicon based solar cell shown in Figure 1 above is a solid
state semiconductor p-n junction device that converts sunlight into direct-current
electricity through the principle of photo-voltaic effect. The first conventional
photovoltaic cells were produced in the late 1950s, and were principally deployed to
provide electrical power for orbital satellites. During this initial deployment,
excessivecost of manufacturing and poor efficiency of solar modules were some of the
IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE
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N P N
major challenges that limit their competitiveness as a major source for meeting the
increasing energy demand that has continued till now. However, recentimprovements
in design, manufacturing, performance, reduced cost and quality of solar cells and
modules have not only opened up the doors for their deployments in applications like
powering remote terrestrial applications, rural electrification projects, battery charging
for navigational aids, water pumping, telecommunications equipment and critical
military installations, but has also propelled solar power system as a competitive
means to meeting the ever increasing power need for the world economy. While the
focus of this thesis is improving the efficiency of a solar power system, it‘s important
to take some cursory, but refreshing look at the semiconductor physics of a solarcell.
2.2 Basic Semiconductor Physics of Solar Cells
Figure 2.2: a (P-type), b (N-type), c (Pu& N type) Materials
2.3 P-N Junction:
Solar cell is simply a PN junction device, like a diode that is forward biased with
aphoto-voltage. Based on this simple definition, it‘s necessary to review how the PN-
junction of a semiconductor diode functions. When a P-type and an N- type (Figure
2.2 above) semiconductors are interfaced together, PN junction is formed. The PN-
Junction is the region or a boundary that is formed by doping or by epitaxial growth of
a layer of crystal doped with one type of dopant on top of a layer of crystal.
A dopant is a material (Impurity) that is intentionally introduced or mixed into an
extremely pure (Intrinsic or un-doped - Crystal Silicon for example) semiconductor
material for the purpose of changing or optimizing its electrical properties for specific
P
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application. A dopant could be n-type or p-type material. Thus, a P-type Doping is the
introduction of impurity atoms with one less valence electron- (Like Boron) than
silicon (acceptor impurities), resulting in excess positive charge carriers
(holes).Whereas, an N-type doping is the introduction of impurity atoms with one
more valence electron (like Phosphorous) than silicon (donor impurities), resulting in
excess negative charge carriers (electrons).
Figure 2.3a and b below shows a PN-junction without a bias, under this condition ,
electrons from the high concentration n-type side tends to flow towards the p-type
side and similarly the holes from the high concentration p-type side tends to migrate
towards the n-type side. These electron and holes migration creates charge imbalance
by exposing ionized charges on both sides. The exposed charges would set up an
electric field that opposes the natural diffusion tendency of the electron and holes at
the junction; this is the behavior of the PN-Junction under equilibrium condition.
Under this condition, there exists within the junction a layer between the PN-Junction
that becomes almost completely depleted of mobile charge carriers. This layer/region
is called the space-charge region or depleted region and is schematically illustrated in
Figure 1.3b below.
Figure 2.3a Electrons and Holes migration at the PN-Junction
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Figure 2.3b PN-Junction and Depletion Region under equilibrium
The characteristic of the deletion layer is that the total amounts of charge on either side
of the junction in the depletion region are equal and the net current flow is zero since
the drift current and the diffusion charges are equal. Also the Fermi level is constant
during this condition, but the width of the depletion layer can be altered if an external
bias is applied. The junction barrier potential becomes increased if reversed biased and
becomes narrower if forward biased. Figures 2.4 below shows the energy band
diagram at equilibrium, forward bias and reverse bias conditions.
Figure 2.4 Energy Band diagrams of a PN-Junction
From Figure 2.4 above and as explained before, when no external force like voltage or
excess heat or incident light is acting on the junction, electrons in the n-type material
closest to the boundary tend to migrate, or diffuse into the p-type material, resulting in
the creation of minority positively charged ions in the n-type material and negatively
charged minority ions in the p-type material. The electric field developed by the
displaced charges is referred to as the junction built-in potential and the region nearby
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the PN-junction looses their neutrality forming the depletion layer or space charge
region. This is PN-junction in a state of equilibrium.
On the other hand if a voltage is applied across the P-N junction, with the positive
terminal connected to the n-type material and the negative terminal connected to the p-
type material, the junction is reverse biased; under this condition, the depletion region
would further increase as the diffused electrons and holes are pulled furtherfrom the
boundary and thus increasing the resistance of the material to the flow of current, but
there will be a negligible flow of reverse current. The reverse current will remain
constant and continue to flow untilbreakdown voltage is reached. However, if the
positive terminal is connected to the p-type region and the negative connected to the n-
type material, the junction is forward biased. Now the solar cell operates similar to a
forward biased diode.
2.4 Ideal Diode In The Dark And Under Illumination
In order to understand the operation of a solar cell, it is necessary to analyze the
concepts of an ideal PN diode. In general, an ideal diode under dark conditions i.e. no
illumination, will have a dark I-V characteristic and equation as given in equation1 and
Figure 2.5 below.
Figure 2.5 Ideal Diode with no illumination and the equivalent circuit
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I=Io(eqv/KBT-1
)……………………………… 1
Equation 1 is the ideal diode or Shockley
equation Where; I = the current through the
diode,
IO = the diode saturation current density.
T = the absolute temperature ˚K,
kB= the Boltzmann constant,
q= the electron charge and
V= the voltage between the two terminals of p-n ideal diode. Also the
expression for the diode saturation current density Io is given by equation
below;
Where;
A is the cross-sectional area of the PN-diode, ni is the number of electron hole-pairs,
De is the electron diffusion coefficient DH is the hole diffusion coefficient
The minority carrier diffusion lengths, Le and Lh are defined as follows;
τe and τh are the minority carrier material lifetime constants. Based on the above
equations, the diode saturation current is largely dependent on the structure and the
material used for the manufacturing if the diode.
2.5 Ideal Solar Cell
When a solar cell is illuminated by sun-light, (Figure 2. 6 below), photons energy of
the incident light is converted to direct current electricity through the process of
photovoltaic effect of the solar cell. Incident light causes electron-hole pairs to be
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generated in the semiconductor and there is increase in the concentration of minority
carriers (electrons in the p-type region and holes in the n-type region) in the depletion
region. This increase in the concentration of minority carriers results in the flow of the
minority carriers across the depletion region into the quasi-neutral regions. These
photo-generated carriers cause the flow of photo-generated current, I-photons. When
the junction is in the open-circuit condition, no net current can flow inside the p-n
junction, thus the current resulting from the flux of photo-generated and thermally-
generated carriers is balanced by the opposite recombination current.
Figure 2.6 Incident light on a typical PN Solar Cell
If a load is connected between the electrodes of the illuminated p-n junction, some
fraction of the photo-generated current will flow through the external circuit. The
potential difference between the n-type and p-type regions will be lowered by a
voltage drop over the load. Also the electrostatic potential difference over the
depletion region will be decreased which results in an increase of the recombination
current. Applying superposition theorem, the net total current flowing through theload
is determined as the sum of the photo- and thermal generation currents and the
recombination current as shown in the IV-characteristic curves.
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The PN-Junction IV characteristic curve of an ideal diode solar cell is described by
the Shockley equation 3 below;
I= Iphoton - Io(eqv/KBT-1
)--------------------------------------------------- 5
The Shockley equation is the fundamental device physics equation which describes
the current-voltage behavior of an ideal p-n diode. Iphotonis the photo-generated
current and is defined by equation 4 below.
Iphoton = qAG (Le + W+ LH)------------------------------------------------------ 6
Where Le and LH as defined before are the minority carrier diffusion lengths for
electron and holes respectively. G is the diode electron-hole pair generation rate, W is
the width of the depletion layer and A is the total illuminated cross sectional area of
the device. Based on this equation, it can be inferred that only carriers generated in
the depletion region and in the regions up to the minority-carrier-diffusion lengthfrom
the depletion region contributes to the photo-generatedcurrent.
2.5.1 Charge Carrier Separation
There are two causes of charge carrier motion and separation in a solar
cell:
1. Drift of carriers, driven by the electric field, with electrons being pushed one way
and holes the other way.
2. Diffusion of carriers from zones of higher carrier concentration to zones of lower
carrier concentration (following a gradient of electrochemical potential).
These two "forces" may work one against the other at any given point in the cell. For
instance, an electron moving through the junction from the p region to the n region (as
in the diagram at the beginning of this article) is being pushed by the electric field
against the concentration gradient. The same goes for a hole moving in the opposite
direction.
It is easiest to understand how a current is generated when considering electron-hole
pairs that are created in the depletion zone, which is where there is a strong electric
field. The electron is pushed by this field toward the n side and the hole toward the p
side. (This is opposite to the direction of current in a forward-biased diode, such as
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a light-emitting diode in operation.) When the pair is created outside the space charge
zone, where the electric field is smaller, diffusion also acts to move the carriers, but
the junction still plays a role by sweeping any electrons that reach it from the p side to
the n side, and by sweeping any holes that reach it from the n side to the p side,
thereby creating a concentration gradient outside the space charge zone.
In thick solar cells there is very little electric field in the active region outside the
space charge zone, so the dominant mode of charge carrier separation is diffusion. In
these cells the diffusion length of minority carriers (the length that photo-generated
carriers can travel before they recombine) must be large compared to the cell
thickness. In thin film cells (such as amorphous silicon), the diffusion length of
minority carriers is usually very short due to the existence of defects, and the
dominant charge separation is therefore drift, driven by the electrostatic field of the
junction, which extends to the whole thickness of the cell.
Once the minority carrier enters the drift region, it is 'swept' across the junction and, at
the other side of the junction, becomes a majority carrier. This reverse current is a
generation current, fed both thermally and (if present) by the absorption of light. On
the other hand, majority carriers are driven into the drift region by diffusion (resulting
from the concentration gradient), which leads to the forward current; only the
majority carriers with the highest energies (in the so-called Boltzmann tail;
cf. Maxwell–Boltzmann statistics) can fully cross the drift region. Therefore, the
carrier distribution in the whole device is governed by a dynamic equilibrium between
reverse current and forward current.
2.5.2 Connection to an external load
Ohmic metal-semiconductor contacts are made to both the n-type and p-type sides of
the solar cell, and the electrodes connected to an external load. Electrons that are
created on the n-type side, or created on the p-type side, "collected" by the junction
and swept onto the n-type side, may travel through the wire, power the load, and
continue through the wire until they reach the p-type semiconductor-metal contact.
Here, they recombine with a hole that was either created as an electron-hole pair on
the p-type side of the solar cell, or a hole that was swept across the junction from the
n-type side after being created there.
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Chapter 3
IMPROVING THE EFFICIENCY OF SOLAR
PHOTOVOLTAIC POWER SYSTEM
3.1 Solar Cell Conversion Efficiency η
The conversion efficiency of a typical solar cell is the ratio of the maximum output
generated power to the input or incident power. Certain output parameters greatly
influences how efficient a solar cell is and are defined as follows.
3.1.1 Short circuit current ISC
This is the current that flows through the external circuit when the electrodes of a solar
cell are short circuited. The short-circuit current is dependent on the incident photon
flux density and the spectrum of the incident light. The spectrum is standardized to the
AM1.5 (see Figure 3.3 and 3.4 below) for standard solar cell parameter measurements.
For Ideal solar cell, Isc = Iphoton. And this is the maximum current delivery capacity of
the solar cell at any given illumination level. From Figure 3.4, the maximum ISC is
found by the integration of the spectrum distributions from low wavelengths up to the
maximum wavelength at which electron- hole pairs can be generated for a given
semiconductor. The common relationship between the wavelength and the photon
energy is E (eV) =1.24/λ. Silicon has a band gap of 1.1eV and the λ corresponding to
this is about 1.13um. Crystalline silicon solar cell can deliver a maximum of
46mA/cm2
under an AM1.5 spectrum.
3.1.2 Open Circuit Voltage (Voc)
The open-circuit voltage is the voltage at which no current flows through the external
circuit; i.e. when the solar cell terminals are opened or not connected to a load. It is the
maximum voltage that a solar cell can deliver under any given illumination. An ideal
PN-Junction cell Voc is given as follows in equation 7;
Voc= (KBT/q) ln(Iphoton+1)/IO- - - - - - - - - - - - - - - - - - - -7
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From this equation, The Voc depends on the photo-generated current density Iphoton and
the saturation current Io. Also since the saturation current depends largely on the
recombination in the solar cell, the open circuit voltage is a measure of the
recombination in the device. For silicon solar cell, the maximum open circuit voltage
is about 700mV.
3.2 Maximum Power (PMP)
The Maximum current and voltage of a typical solar cell are represented at the
4th
quadrant of the IV characteristic curve of Figure 3.2, the maximum power is the
area oftheproductofthemaximumcurrentImpandVoltageVmpasshownintheequation8
below.
PMP VMP IMP-------------------------------------------------------- 8
Voltage of Solar Array
Fig.3.1 P-U curve of solar array
3.3 Fill Factor FF
The fill factor FF is the ratio of the maximum power (PMP) generated by the solar cell
to the product of the voltage open circuit Voc and the short circuit current ISC.
FF=PMP/(VOC ISC)=(VMP IMP)/(VOC ISC)
OutputPower
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From the above set of equations we define the solar cell conversion efficiency η as the
ratio of the maximum generated power (PMP=VMP.IMP) to the input or incident power
Pin as given by equation 10 below.
= (VMP IMP)/Pin=(VOC  ISC FF)/Pin- - - - - - - - - - - - - - - 10
Pin is the total power of sunlight illumination on the cell. Energy-conversion
efficiency of commercially available solar cells typically lies between 10 and 25 %.
These three important parameters (Voc, Isc and FF) as described above are the most
important factors that determine how efficient a solar cell is and are optimized for
efficient solar cell design.
3.4 Improving The Conversion Efficiency Of Solar Cell
This section identifies the major sources of loss in the solar cell conversionefficiency
process and the corresponding approaches to mitigating the losses thereby improving
theefficiency.
Solar panel is the core components to convert solar energy into electricity. But the
conversion efficiency of solar panel is very low at present. The world's solar cell
efficiency level of laboratory is: silicon cell panel up to 23.7%, poly cell panel up to
18.6%, and amorphous silicon cell panel up to 12.8%. In recent years, scientists
continue to invent new solar panel. This makes the efficiency of solar panel continue
to increase. As the latest achievements of solar panel in recent years, the nano solar
panel shows a new development direction.
The Massachusetts institute of technology (MIT) recently published a solar panel
technology breakthrough. The new film solar panel efficiency they allege can
increase to 40 percent. It uses less silicon raw materials, and also it can reduce the
cost.
3.5 Light Energy (Photons) Absorption
Sunlight is a portion of the electromagnetic radiation (Infrared, Visible and Ultraviolet
lights) that is emitted by the Sun. On Earth, sunlight is filtered through the Earth's
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atmosphere, and is visible as daylight when the Sun is above the horizon. The
amountof radiant energy received from the Sun per unit area per unit time is called
Solar Irradiance and it is a function of wavelength at a point outside the Earth‘s
atmosphere. Solar irradiance is greatest at wavelengths of between 300-800 nm.
Figure 3.2 below shows the solar spectrums. The spectrum of the Sun's solar radiation
is very closely matches that of a black body with a temperature of about 5,800 deg K.
Figure 3.2 Solar Radiation Spectrums
The path length of the solar radiation through the Earth‘s atmosphere in units of Air
Mass (AM) increases with the angle from the zenith. For a path length L through the
atmosphere and solarradiation incident at angle θ relative to the normal to the Earth's
surface, the air mass coefficient (AM) is;
AM = L/Lo ≈1/Cosθ------------------11
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Figure 3.3 Solar Radiation Air Mass standards and corresponding Latitude
The AM 1.5 spectrum which correspond to Latitude 48.2˚ is the preferred standard
spectrum for solar cell efficiency measurements. Where Lo (the zenith path length) is
perpendicular to the Earth's surface at sea level and θ is the zenith angle in degrees.
The air mass number is dependent on the Sun's elevation path through the sky and
therefore varies with time of day and with the passing seasons of the year, and also
with the latitude of the observer. At the outer space i.e. beyond our terrestrial
environment, the solar spectrum has an Air Mass coefficient of zero (AM0) as seen in
Figure 3.3 above and Figure 3.4 below
Figure 3.4 Solar Spectrums Terrestrial
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The integrated power of the sun at AM0 spectrum is 136.6mW/cm2
. Since the sun‘s
radiation travels through the atmosphere and would encounter various atmospheric
diffusion and attenuation, the solar spectrum Air mass coefficient from the surface of
the earth atmosphere at typical latitude 48.2˚ is AM1.5G, the integrate d power is
reduced approximately to 100mW/cm2
. This is the standard power that most solar cells
conversion efficiency is measured against. This means for example, if a solar array
produces a power output of 15mW/cm2
, then the conversion efficiency would be 15%.
The question then is how many photons can be absorbed per unit area of solar array?
Let us consider silicon cell as example to answer this question; if we have a Silicon
solar cell with energy band gap of E= 1.1eV. Only photons with energy greater than
1.1eV and wavelength λ < λbandgap, about 1.13um would be absorbed and the rest
willbe lost as heat. Also, even when the incident light with the adequate energy level
and wavelength strikes the surface of the cellmaterial, some photons are reflected from
the surface of the solar cells; All these leads to reduced efficiency.
One way to ensure maximum absorption is through the use of cell material with very
low reflective coefficient or placing a thin film anti-reflective coating over cell
surface. Another method that can be employed in reducing reflection is using textured
surface, in which the direction of reflected light on the textured surface is downward
so that reflected photons can be reabsorbed again by the cell, thereby improving the
conversion efficiency.
3.6 Losses Due To Parasitic Resistance
Another source of loss is through parasitic resistance. The equivalent circuit of
practical solar cell is shown in the Figure 3.5 below and the ideal diode equation 3 as
modified below. This is different from the ideal solar cells because of the introduction
of series resistance (Rs) which arises from the cell material surface to the
contacts.Series resistance is worse at high photo-current. And the Shunt resistance
(Rsh) arises from the leakage of current around the edges of the device and between
contacts of different polarity. It is particularly profound with the cell material of poor
rectifying characteristic. The effect of parasitic resistances is that it reduces the area of
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the maximum power rectangle (VOC.ISC) of the IV characteristic curves and hence the
efficiency suffers. However, latest cells manufacturing improvement and control of
material chemistry has shown significant improvement in achieving optimum cell
resistivity and thus improved efficiency.
I = IL – Io (eq(V+IRS)/KBT-1
) - V+IRS/RSH - - - - - - - - - - - - - - - 12
Equations 1 through 12 [1]
Figure 3.5 Practical Solar Cell Equivalent circuit
Table 3.1 Different Solar Cells performance table -2001
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3.7 Evolution of Solar Cells
3.7.1 1stgeneration Solar Cells (Crystalline Silicon (C-Si) PV Technology)
Photovoltaic effect was first recognized by the French physicist, Aleixandre-Edmond
Becquerel in 1839, but the first modern solar cell with enough efficiency for power
applications was not developed until 1954 at Bell Labs in New Jersey in 1954. While
experimenting with semiconductors, Bell lab accidentally found that silicon dopedwith
certain impurities was very sensitive to light. This is the birth of 1st generation solar
cell technology. It is Silicon-based technology andis the dominant technology in the
commercial production of solar cells, accounting for more than 86% of the solar cell
market. It is technically proven andreliable, and has succeeded in achieving market
penetration, primarily in off-grid remote areas and lately in grid-connected
applications. There are however, several inherent limitations to this 1st generation
technology from the onset. Silicon wafers are very fragile and the process involved in
the manufacturing is difficult and labor intensive, hence high cost. There are two
approaches to manufacturing crystalline silicon based solar cells; single crystal and
multi-crystalline cells. The Single crystal silicon wafers (c-Si) or the Mono-crystalline
Solar Cells in which the crystal lattice of the entire sample is continuous and
unbroken with no grain boundaries is still one of the most efficient photovoltaic solar
cells to date. The process of production involves crystalline silicon rods being
extracted from melted silicon and then sawed into thin plates. About half of the
manufacturing cost comes from wafering; a time-consuming and costly batch process
in which ingots are cut into thin wafers with a thickness of about 200 micrometers. If
the wafers are too thin, the entire wafer will break in the process and due to this
thickness requirement, a PV cell requires a significant amount of raw silicon and close
to half of this not very inexpensive material is lost as sawdust in the wafer processes.
The polycrystalline approach uses discrete cells on silicon wafers cut from multi-
crystalline ribbons; the process is less expensive than the single crystalline cells. The
average price for single-crystal modules is about $3.97 per peak watt compare to$2.43
for poly-crystal modules. Though it is more expensive, 1Mono-crystallinesiliconcells
are generally more durable and efficient and produce more wattage per square foot
than their polycrystalline cell counterpart. Other advantages of crystalline silicon
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based solar cells are that they have broad spectral absorption range and high carrier
mobility. The efficiency of mono-crystalline silicon solar cell currently peaks at about
28% while poly-crystalline cells are approaching about 20%. Please see the
chartbelow in Figure 3.5 for efficiency milestone of crystalline based solar cell.
Figure 3.6 1st
Generations Solar Cells Efficiency Milestones
3.7.2 2ND
Generation Solar Cells: Thin-Film Technology Solar Cells
Because of the high cost of manufacturing of the 1st
generation solar cells, a 2nd
generation solar cells known as thin film technologies was developed. The technology
involves depositing a thin layer of photo-active material (Non-crystalline silicon) onto
inexpensive substrates material using plasma enhanced chemical vapor deposition
(PECVD) process. Amorphous semiconductor material (a-Si) is commonly used. An
amorphous material differs from crystalline material in that there is no long-rangeorder
in the structural arrangement of the atoms. Although the thin film PV cells are less
subject to breakage and not vulnerable to most of the other manufacturing problems
that are common to the crystalline solar cells, its efficiency is significantly lower.
There are also some concerns about the toxic legacy of the materials both
inmanufacturing and at the end of life. The amorphous solar cells like the one shown
in Figure 3.6 below are much flexible to install in that, less support is needed when
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placing panels on rooftops and it also hasadvantage of fitting panels on light materials
like backpack, textiles etc. The efficiency of thin film technologies solar cell is
approaching about 20% based on recent research breakthroughs.
Figure 3.7 Amorphous Solar Cells
Figure 3.8 2ND
Generations Solar Cells Efficiency Milestones
3.7.3 3nd
Generation Solar Cells
The 3rd
generation solar cells involve different Semiconductor Technologies that are
fundamentally different from the previous semiconductor devices. It has been
estimated that 3rd generation solar technologies will achieve higher efficiencies and
lower costs than1st or 2nd generation technologies. Some of these technologies are
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NanocrystalSolar Cells, Photo-electrochemical cells, Dye-sensitized hybrid solar cells
and Polymer Solar cells. Nanocrystal solar cell technology is based on grainsof
Nanocrystals or quantum dots. Examples are Lead selenide (PbSe) semiconductor and
Cadmium telluride (CdTe) semiconductor. Quantum dots have band-gaps that are
tunable across a wide range of energy levels by changing the quantum dot size. This
is in contrast to crystalline materials, where the band-gap is fixed based on the
material composition. This property makes quantum dots viable for multi-junction
solarcells,where a variety of different band-gap materials are used to optimize
efficiency by harvesting select portions of the solar spectrum. Additional advantages
of these cells are; Low-energy and high-throughput processing technologies, low
material cost, performs even at low incident light conditions. The disadvantage is that
efficiency is still lower than silicon wafer based solar cells and also there is a risk of
material degradation overtime. The efficiency of this type of solar cell is approaching
about 11%. Please see the Figure 3.8 below for best solar cell research efficiencies to
3rd
generation solarcells.
Figure 3.9 3RD Generations Solar Cells Efficiency Milestone
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3.7.4 4TH
Generation Solar Cells and Future Trend
This category of solar cells combined the 3rd
generation technologies to form the 4th
generation solar cells technology. Example is the nanocrystal/polymer solar cell, a
Composite photovoltaic cell technology which combines the elements of the solidstate
and organic PV cells to form the Hybrid-nanocrystalline oxide polymer composite
cell. Although most of these technologies are still in the embryonic development stage,
it is predicted that because of the lower cost of material, this type of solar cell would
significantly make solar deployment affordable. Another area where Photovoltaic solar
cell technology has achieved significant efficiency milestone is in the concentrator
solar cell technology.Example is the Multi-junctions (III-Vs) solar cells which has
recorded efficiency of greater than 41%. Figure 3.9 below shows best research solar
cell efficiency to date, courtesy of NREL (NationalRenewable Energy Laboratory) and
Spectrolab.
Figure 3.10 Best Research Solar Cells Efficiencies
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Figure 3.11 Record 41.6%-Efficient Concentrator Solar Cells Efficiency
3.8 Solar Array Mounting andTracking
The conversion efficiency of a solar panel is directly proportional to the amount of
direct solar irradiance that is absorbed. Irradiance is the amount of solar radiation that
strikes the surface of a solar cell or panel and it is expressed in kW/m2
. The irradiance
multiply by time is a measure of solar insolation. The peak sun hours is the numberof
hours per day when the solar insolation =1kw/m2
.Apart from the effect of atmospheric
attenuations, solar energy absorption is also affected by the earth‘s distance from the
sun and the earth tilt angle with respect to the sun. The angle between the true south
and the point on the horizon directly below the sun is the Azimuth angle, measured in
degrees east or west of true south. For south facinglocations in the northern
hemisphere, the default value is an azimuth angle of180°.Increasing the azimuth angle
maximizes afternoon energy production. For a fixed PV array,the azimuth angle is the
angle clockwise from true north that the PV array faces and for asingle axis tracking
system, the azimuth angle is the angle clockwise from true north of the axis of
rotation. The azimuth angle is not applicable for dual axissolar tracking PV arrays.
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Table 3.2 Azimuth Angle by heading
The sun‘s height above the horizon is its altitude and it changes based on time and
season of the year. Based on the sun‘s altitude changes, the tilt angle of a solar
module with respect to the sun must be carefully considered during module or array
installations. The general practice for fixed array is that the tilt angle be equal to the
latitude, for providence Rhode Island, the latitude is 41.73˚. For better absorption, it is
recommended that the tilt angle be adjusted to Latitude + 15˚ during winter and
Latitude - 15˚ duringsummer.
Figure 3.12 Sun’s position; Azimuth and Altitude
3.9 Solar Tracking
A solar tracker is a device that move or adjust the positional angle of solar
photovoltaic panel towards the sun. The sun‘s position varies both with season and
time of day as the sun moves across the sky. Solar panels absorb energy better when
orientated perpendicular tothe sun, therefore the solar tracker mechanism will
essentiallyincrease the effectiveness of solar panels over a fixed solar array or panel.
 Power (W) =VI,
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 Irradiance = (W/m²)and
 insolation =W/m²/day
3.13A simple automatic tracking solar system model
Several factors must be considered when determining the use of trackers. Some of
these include: the solar technology being used, the amount of direct solar irradiation
available and the cost to install and maintain the trackers among others.
3.9.1 Types of Tracker
Trackers can be categorized by the complexity of operation and sophistication. There
are two major groups; Active and passive Trackers. Passive trackers are without
motor. Active trackers are motorized and can be sub-categorized into single axis and
dual axis trackers:
3.9.1.1 Single Axis
Solar trackers can either have a horizontal or a vertical axis. The horizontal type is
used in tropical regions where the sun gets very high at noon, but the days are short.
The vertical type is used in high latitudes where the sun does not get very high,
butsummer days can be very long. In concentrated solar power applications, single
axis trackers are used with parabolic and linear Fresnel mirror designs.
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3.14Horizontal and vertical single axis tracker
3.9.1.2 Dual Axis
The Dual axis solar trackers have both a horizontal and a vertical axis and thus they
can track the sun's apparent motion virtually at any angle. A dual axis tracker
maximizes the total power output of solar array by keeping the panels in direct
sunlight for the maximum number of hours per day.
3.15Horizontal dual axis tracker
3.9.2 Tracker Components
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A typical solar tracking system consist of mechanical parts like the linear actuatorwith
integrated dc or ac motor and gear and an electronic parts like motor drive and
controller, sun sensor and power supply. Based on complexity of design and
accuracy of tracking, there might be more additional components than those
mentioned above. For example, The AZ125 Wattsun dual tracker shown inFigure3.15
below can move up to 270˚ in the horizontal direction and up to 75˚ vertical.
Figure 3.16 A 2-Axis Tracking system
3.10 Fixed Array Vs Tracked Array
A typical solar array with polycrystalline solar cells with 14-18% conversion
efficiency would need area of about 7-8m2
to produce a 1KW peak power. Some
applications does not allow enough space for larger array area but still need toproduce
sufficient power to meet a desired energy need. Therefore the question of whether to
track an array or not is based on specific situation and need. For a fixed Array, the
general norm is to install at angle of the Altitude. In the case of Rhode Island region,
the Altitude is approximately about 41degree. However, in one of my evaluation of the
tilt angle adjustment for a fixed array, I found out that mounting an array at an
optimum angle of mount for a stationary array would generate more power than just
using the Altitude angle all year round. Figure 3.16 below shows a 30W array that was
mounted at the altitude angle as well as at angle slightly higher than the altitude angle
undersimilar environmental conditions during the beginning of winter2012.
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The results as shown in the plot of Figure 3.17 shows that mounting at angle slightly
higher than the altitude (blue) has about 5% peak power improvement over the altitude
tilt angle (green).
Figure 3.17 30W/2.5V solar panel
Figure 3.18 Plots of peak power at different tilt angles.
3.11 PV-WATTS Modeling
35
30
25
20
15
Power
Power Tilt-Adjusted
10
5
0
8AM 9AM 10AM 11AM 12PM 1PM 2PM 3PM 4PM 5PM 6PM
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To further demonstrate the advantage of tracked array over fixed array, the 5KW
power system design was also modeled using the PV-Watts simulation tool, which is
an Internet-accessible simulation tool for providing quick approximation of
theelectrical energy producedby a grid-connected crystalline silicon photovoltaic (PV)
system for up to about 239 locations in the US. Users would typically select a location
from a station map and set the PV system parameters and the PVWATTS performs an
hour-by-hour simulation of monthly and annual alternating current (AC) energy
production in kilowatts and energy value in dollars. Some of the system parameters
that may be specified include AC rating/size, local electric costs, PV array type (fixed
or tracking), PV array tilt angle, and PV array azimuth angle. The tool is available at
the National Renewable Energy Laboratory (NREL) website. The results as shown
below; proved that the tracked array generates more power (22.8% more) than12.
Table 3.3 PV-WATTS Simulation of the 5KW Power system: 2-Axis Tracker
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Figure 3.19PV-WATTS Analysis of the 5KW Project: Fixed Vs 2-Axis Tracker
3.12 Array Sizing
Apart from installing an array for optimum tilt angle, array sizing is also very
important when deploying a solar power system. Photovoltaic power system are
sizedbased on ; load estimate , inverter system power estimate, wiring sizes, battery
and the charge control size estimate (for hybrid or standalone system) and available
area. In the 5KW power project for example, (one of the panels we built as shown in
Figure 3.21below) space was not an issue, therefore tracking was not considered.
Theload demand analysis for the project is as follows and also detailed in table
3.2below
3.13 Load Analysis For The 5KW Power System
From the table, the size of the modules was based on; the total daily Amp-Hours/day =
1737
Average Sun-hours/day = 5 based on location in Newport RI;
Minimum Power required to meet demand;
Because of system losses, it is a general practice to add 20% to minimum power when
sizing array; the array size was therefore based on 4.168KW + 0.2*4.168KW = 5KW.
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A 12V/294Wmodule would require 17 parallel panels to make 5KW array as shown
in the schematic Figure 3.19 below.
Figure 3.20Parallel connections of 17 (12V) panels
Figure 3.21 12V/294W Hand Made Solar Panel
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Table 3.4 Load Estimate of the 5KW power system
3.14 Solar (Photovoltaic) Power System
Solar power systems can generally be classified according to their functional and
operational requirements, component configurations and integration with other power
sources and electrical loads. The two principal classifications are grid-tied or utility-
interactive systems and stand-alone systems. Photovoltaic systems can be designed to
provide DC and/or AC power service, can also operate interconnected with or
independent of the utility grid, and can be connected with other energy sources and
energy storage systems. Grid-connected or utility-integrated PV systems are designed
to operate in parallel with the electric utility grid. The primary component in grid-
connected PV systems is the inverter. The photovoltaic inverter system (PVI) converts
the DC power produced by the PV array into AC power consistent with the voltage and
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power quality requirements of the utility grid. The PVI should also automatically stops
supplying power to the grid when the utility grid is not energized (Anti-Island
requirement). The block flow diagram of a typical grid tied solar power system is
shown in the Figure 3.21 below.
Figure 3.22 Grid Interactive Photovoltaic Power systems
From the Figure above, the DC voltage from the solar power array is fed into the DC-
disconnect or string combiner and then to the inverter core. The inverter takes the DC
voltage input and performs power conditioning operations through the power
electronics switching devices to invert the DC voltage to AC sine wave voltage that is
consistent with the voltage and power quality requirements of the utility grid. One key
requirement of all grid interactive inverters is that the inverter must be able to recognize
and stop operating if the grid is not present either due to fault or in case of utility
scheduled service based on IEEE-1547 standard requirements. A bi-directional interface
and feedback compatibility is made between the PV system AC output circuits and the
electric utility network through the AC disconnects switch and the contactor. This
interface also allows the AC power produced by the PV system to either supply on-site
electrical loads or to back-feed the grid when the PV power system output is greater
than the on-site load demand. At night and or during overcastsituation when the
electrical loads are greater than the power output from the PVI, the balance of power
required by the load is received from the grid.
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3.15 Smart Grid Photovoltaic Inverter System (SGPVI)
There are tremendous research going on to refurbish the grid of the future for
smartness and efficiency. The ‗Smart Grid‘ concept is still evolving and so also are the
standards that defines and qualifies what a smart grid is. Because these standards are
yet to mature but still in the developmental stage, it is difficult to ascribe aspecific
definition to smart grid. However, Smart Grid in the concept of the integration of the
electrical and information infrastructures into the utility system can be defined as the
incorporation of automation and information technologies with the existing electrical
network in order to provide overall improvement to the utility‘s power reliability and
performance. The smart grid would function to deliver increased energy efficiencies
and provide significant reduction in carbon emissions and other environmental
hazards. It must also provide consumers with the flexibility to manage their energy
usage to save money on energy while supporting renewable
energyintegration.Additional advantage of the smart grid is that it must be intelligent
to diagnose power outage and troubleshoot to provide automatic restoration. It must
also be able to provide security of the power network system by detecting and
reporting network system intruders. Smart Grid total solutions is being driven to
provide Assets and Demand Optimization, Smart metering and communications,
Distribution and Transmission optimization, and Engineering design optimization. The
Smart grid inverter system must therefore be designed to meet these new grid
requirements asspecified in the IEEE-1547 standard (Physical and electrical
interconnections between utility and distributed generation (DG)) and other standards
like ANSI C12.19/MC1219, Advanced metering infrastructure (AMI) etc.
3.16 Grid-Integrated Photovoltaic Inverter System
The process of converting the dc power from the solar array to ac power which can
then be used to power industrial or household ac loads or interfaced into the grid is
known as inversion. Other than dc-ac inversion, the other major functions or features
that are common to most grid-tied solar inverter systems are;
 Maximum power pointTracking,
 Grid integration anddisconnection.
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 RemoteMonitoring
Within the inverter system, dc power from the PV array is inverted or converted to ac
power via a set of solid state switches, typically MOSFETs and or IGBTs which
essentially switches the dc power back and forth, creating ac (alternating current)
power. The arrangement of these semiconductor switches comes in different format
known as topology. Figure 3.22 below shows a 2-level 3-phase inverter topology.
The inverter electronics power stage consist of 6-IGBT power switches arranged in a
3-phase bridge. By alternately closing the top left and bottom right switches and vise
versa of each phase the dc voltage is inverted from positive to negative triangular ac
waveforms. These 3-phase waveforms are pulse width modulated to create modified
sine waves which are then fed into the line filter inductor and capacitors to smooth out
the high frequency components of the modified ac waveforms. The magnitude of
theapproximated ac voltage is typically about 208Vac 60HZ line to line which is then
fed into the transformer. The transformer serves two major purposes in this
configuration; to convert the ac voltage to the correct grid ac voltage both in
magnitude and phase angle. The transformer also serves to provide isolation between
the grid and the PV. The DC input voltage is typically about 300 -600Vdc in the US
and can go up to about 1KV in Europe.
Figure3.23 2-level 3-phase Inverter Topology
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3.17 Multi-level Inverter Topology
Another type of inverter topology is the multi-level inverter. Figure 3.23 below shows
a 3-level topology. Each phase has four IGBTs connected in series. The applied
voltage on the IGBT is half of a typical conventional two level inverter because of the
connection of the series bus capacitors; therefore the topology has the capability of
handling higher bus voltage. Other advantages is lower line-to-line and common-
modevoltage steps and lower output current ripple for the same switching frequency as
that used in a two level inverter. Because of the staircase waveform characteristics of
multilevel inverters, they tend to have reduced electromagnetic compatibity (EMC)
issues and lower dv/dt spikes. The basic operation of the circuit below can be
explained based on table 1.6 and using a single phase w (Figure 3.24) to demonstrate
the switching state and operation of the IGBTs.
Figure 3.24, 3-level 3-phase Inverter Topology
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Figure 3.25, 3-level 3-phase Inverter Topology Phase 1
3.18 Output Voltageand Switching States
The 3- level inverter topology produces three different output voltage levels namely;
the DC bus voltage V+, zero voltage and DC bus negative voltage whereas a two level
inverter can only connect the output to either the plus bus or the negative bus. From
the Figure 3.24 above and considering the single phase ‗W‘ operation; when switch Q1
and Q2 are turned on, the output is connected to V+; when Q2 and Q3 are on, the
output is connected to V0; and whenQ3 and Q4 are on, the output is connected to V-.
From table 1.6, it is shown that Q2 and Q3 would have about 50% duty cycle much
longer than Q1 and Q4 which operates at 25% duty cycle. Clamp diodes D1 and D2
provide the connection to the neutral point. Therefore, Q2 and Q3 would have greater
conduction loss than Q1 and Q4 but far less switching loss. This topology also has
another key advantage, higher efficiency dueto decreased switching losses and also
reduced output filter component size and cost as compared to a two level inverter.
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3.19 The Maximum Power Point Tracking (MPPT)
The feature that allows an inverter to remain on the ever-moving maximum power
point (MPP) of a PV array is called maximum power point tracking (MPPT). As
discussed in the section of the solar cell device physics, the IV characteristic curve of
PV modules includes the short-circuit current value (Isc) at 0 Vdc, the open-circuit
voltage (Voc) value at 0 A and a ―knee‖, the point where maximum power point
(MPP) is found on the curve, this is the location on the IV curve where the voltage
multiplied by the current yields the highest value of power. Figure 3.25 shows the
MPP for a module at full sun at various temperature conditions. As cell temperature
increases, voltage decreases and module conversion efficiency suffers. Other than
temperature, module performance is also affected by sun irradiance. When sun is full
i.e. at irradiance of 1000W/m2
, module current is highest and when there is less
sunlight, module current decreases and so is conversion efficiency. Since sunlight
intensity and module or cell temperature vary substantiallythroughout the day and the
year, array MPP (current and voltage) also varies accordingly. The ability of an
inverter to accommodate these environmental variations and optimize its performance
to meet grid criteria and other regulatorystandards (NEC, IEEE and UL etc) at all the
time of operation is achieved largely due to effective maximum power point tracking
feature.
Figure 3.26 MPP on IV-Curve of a PV Module
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3.20 Grid Integration and Disconnection
All grid-tied solar inverter systems are bound by certain regulatory standards.
Typically in the US, these standards are defined by bodies like the IEEE, UL (Under-
writer Laboratory) and NEC (National Electrical Codes) NEC. The standards that
govern grid-tied photovoltaic inverter systems are UL 1741 and IEEE 1547. One of the
critical requirements of these standards is that all grid-tied inverters must disconnect
from the grid if the ac line voltage or frequency goes above or below limitsprescribed
in the standard. See the table 3.6 below for such limits. Also if the grid is not present
due to a fault or for some other reasons, the inverter must shutdown to avoid the solar
power system of being an island. In any of these cases, the solar inverter system must
not interconnect or feed power into the griduntil the inverter is sure that proper utility
voltage and frequency is recorded at the grid for a period of 5 minutes. This is to
protect against the inverter feeding power into the grid during a fault or during a utility
scheduled maintenanceexercise.
Table 3.5 Utility grid voltage and frequency limits for grid-tied PV
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3.21 Monitoring and Communications
The interactions of the various components that make up the solar power systems
namely; The Grid, Inverter, and the solar array and all the various components and
interconnect are achieved by effective software and monitoring
communicationgadgets. For example looking at Figure 3.22 above, to reliably control
the inverter, the software designed to run on the inverter‘s digital signal processor
which controls the PWM waveforms and other feedback signals to and from the grid
must function to meeting all the appropriate UL 1741 and IEEE 1547 safety
requirements. Another important function of the software and monitoring portionof the
system is thecontrols of the MPPT features that vary the dc voltage and current level as
appropriate to accurately and quickly follow the moving MPP of the PV array.
Software is also used to drive the contactor that connects the inverter to the grid in the
morning and remove it from the grid at night when the sun goesout.
3.22 The Key Components ofaGrid-Tied Photovoltaic Inverter System
Looking at Figure 3.22 above, some of the critical components of an inverter systems
are: solid state switches i.e. IGBTs and or MOSFETs which are used to invert the DC
voltage into ac voltage. Other key components in the main power inversion circuit are
line inductors, capacitors and power transformer. The design selection of thesecritical
components is very important for the efficient operation of the solar powersystem.
3.22.1 IGBT Module
The IGBT, Insulated Gate Bipolar Transistor, is a solid state switching transistor that
combines the collector-emitter voltage characteristics of a bipolar transistor and the
drive characteristic of a MOSFET. It is controlled by voltage applied to the gate
terminal. The IGBT, MOSFET and BJT are all solid state devices that can be used in
switching applications. A brief comparison between the structures of these solid
stateswitching devices is that; The NPN BJT is a three junction device that requires a
continuous current flowing into the base region to operate the junctions to conduct
current. Whereas MOSFET and the IGBT are voltage controlled devices, they only
require voltage on the gate to maintain conduction through the device. The IGBT has
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one junction more than the MOSFET, and this junction allows higher blocking voltage
and conductivity modulation for reduced on-state conduction losses. The additional
junction in the IGBT does however limit switching frequency during conduction.
MOSFET does not have this switching speed limitation. Inverters IGBT modules must
be designed to be rugged, low loss and low on-state saturation voltages and must also
be able to maintain a relatively high switching speed, up to 20KHZ with lessloss.
A typical IGBT module and schematic from POWEREX.
Figure 3.27 Powerex 600A/600V Dual IGBT Module
Figure 3.28 Powerex 600A/600V Dual IGBT schematic
3.22.2Power Magnetics
Another very critical portion of the Grid-tied solar inverter system is the power
magnetic components, Line inductor and transformer.
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3.22.3 Inductor
The function of the inductor is to smoothen out the raw and noisytriangular waveform
of the pulse width modulated power switches. From Figure 3.22 the line inductors and
the filter capacitors clean out the high frequency harmonics before passing the
waveformsthrough the transformer. The IEEE 1547 requires that the current harmonics
of grid-tied photovoltaic inverters be less than 5% THD andvoltage harmonics less
than 2%THD. The main component that helps the inverter achieve these requirements
is the inductor. A snap picture of the harmonics measurements on a Yokogawa power
analyzer and data of power quality characteristic of a grid-tied inverter system that I
worked on during the course of this thesis is as shown inFigure
3.28 below. As seen from the Figure, the current THD is about 2.1% and the Voltage
THD about o.4% well below the requirement. A high level of harmonics could be a
sign that the inductor is not efficient since harmonics are losses. Some other
keyspecification of power line inductor is low winding temperature rise and low dc
resistance. Insulation class should be N or R (200 to 220˚C). Another key feature of a
good inductor is low acoustic noise typically below 50dB at full load. Inductor
construction is also very important, there must be proper insulation between the
laminations and the core brackets and other supporting structures to avoid close eddy
current loop. Figure 3.29 shows the actual physical picture of the line inductor.
Figure 3.29 Harmonics of a 3-phase Grid-tied Inverter system.
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Figure 3.30 3-Phase 300A Line Inductor
3.22.4 Transformer
The main function of the transformer in a grid-tied solar power system is to convert
the ac input voltage from the inverter core to the correct grid ac voltage both in
magnitude and phase angle typically 208Vac RMS or 480V RMS Delta-Wye
depending on configuration. The transformer also serves to provide isolation between
the grid and the PV. The efficiency of the power magnetic (transformer and Inductor)
is key to the efficiency of the solar power system. Some of the key specifications that
define an efficient transformer are; very low No-load and Load losses, low winding
temperature rise, good dielectric voltage withstand, good load regulation less than
1.5%, ability to withstand transient overvoltage situation up to 120% of rated voltage
without saturation and no excessive audible noise (IEEE-1547). The efficiency of grid-
tied inverter system is typically measured using the CEC (California
EnergyCommission) efficiency model. The CEC models basically assign weighted
values based on load levels and then the cumulative of all the load levels would be the
overall efficiency. One of such transformer that I tested was a 100KVA 208/480V
delta-wye transformer with a CEC efficiency spec on the name plate of 99.30% at 40
degree C ambient temperature.
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The physical picture is shown in Figure 3.30 below
Figure 3.31 Snap picture of a 3-Phase 100KVA Transformer under test.
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Chapter 4
SOLAR PHOTOVOLTAIC MODULES
The heart of a photovoltaic system is the solar module. Many photovoltaic cells are
wired together by the manufacturer to produce a solar module. When installed at a site,
solar modules are wired together in series to form strings. Strings of modules are
connected in parallel to form an array.
4.1 Module Types
Rigid flat framed modules are currently most common and most of theseare composed
of silicon. Silicon cells have atomic structures that are single-crystalline (a.k.a. mono-
crystalline), poly-crystalline (a.k.a. multi-crystalline) or amorphous (a.k.a. thin film
silicon). Other cell materials used in solar modules are cadmium telluride (CdTe,
commonly pronounced ―CadTel‖) and copper indium diselenide (CIS). Some modules
are manufactured using combinations of these materials. An example is a thin film of
amorphous silicon deposited onto a substrate of single-crystalline silicon.
In 2005 approximately 90 percent of modules sold in the United States were composed
of crystalline silicon, either single- crystalline or poly-crystalline. The market share of
crystalline silicon is down from previous years, however, and continues to drop as
sales of amorphous silicon; CdTe and CIS modules are growing.
4.1.1 Building Integrated Photovoltaic Products
PV technology has been integrated intoroofing tiles, flexible roofing shingles, roofing
membranes; adhesive laminates for metal standing-seam roofs, windows, and other
building integrated photovoltaic (BIPV) products. BIPV modules are generally more
expensive than rigid flat modules, but are anticipated to eventually reduce overall costs
of a PV system because of their dual purpose.
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4.1.2 Rated Power
Grid-connected residential PV systems use modules with rated poweroutput ranging
from 100-300 watts. Modules as small as 10 watts are used for other applications.
Rated power is the maximum power the panel can produce with 1,000 watts of
sunlight per square meter at a module temperature of 25o
C or 77o
F in still air. Actual
conditions will rarely match rated conditions and so actual power output will almost
always be less.
4.1.3 Pv System Voltage
Modern systems without batteries are typically wired to providefrom 235V to 600V. In
battery-based systems, the trend is also toward use of higher array voltages, although
many charge controllers still require lower voltages of 12V, 24V or 48V to match the
voltage of the battery string.
4.2 Using Manufacturer’s Product Information toCompare Modules
Since module costsand efficiencies continue to change as technology and
manufacturing methods improve, it is difficult to provide general recommendations
that will be true into the future regarding, for example, which type of module is
cheapest or the best overall choice. It is best to make comparisons based on current
information provided by manufacturers, combined with the specific requirements of
your application.
Two figures that are useful in comparing modules are the modules‘ price per watt and
the rated power output per area (or efficiency). When looking through a
manufacturer‘s catalog of solar modules, you will often find the rated power, the
overall dimensions of the module, and its price. Find the cost per watt by dividing the
module‘s price by its rated output in watts. Find the watts per area, by dividing its
rated output by its area.
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4.3 Module Cost perWatt
As a general rule, thin film modules have lower costs thancrystalline silicon modules
for modules of similar powers.
4.3.1 Module Efficiency (Watts perArea)
Modules with higher efficiency will have a higherratio of watts to area. The higher
the efficiency, the smaller the area (i.e. fewer modules) will be required to achieve
the same power output of an array. Installation and racking costs will be less with
more efficient modules, but this must be weighed against the higher cost of the
modules. Amorphous silicon, thin film CdTe and CIS modules have rated
efficiencies that are lower than crystalline silicon modules, but improvements in
efficiency continue.
4.4 Amorphous Silicon inCloudy Climates
Of importance to the Pacific Northwest,amorphous silicon modules have higher efficiency
than crystalline silicon under overcast conditions. In cloudy weather, all types of
amorphous silicon modules tend to perform better than crystalline silicon, with multi-
junction (i.e. double- and triple-junction) amorphous silicon modules performing as much
as 15 percent better. In Britain, which has a similar climate to ours, multi-junction
amorphous silicon modules have been shown to produce more power over the course of
the year than crystalline silicon modules.
Note that because the power ratings of modules are determined under high light, their
rated efficiency (or rated watts per area), will not reflect performance in overcast
weather.
4.5 Poly-Crystalline orSingle-Crystalline Silicon
The power output of single-crystallineand poly-crystalline modules of the same area is
quite similar.
5
Both types of crystalline silicon are very durable and have stable power
output over time. Therefore, do not be too concerned about the distinction between
single-crystalline and poly-crystalline silicon in selecting a module.
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On the other hand, higher module efficiencies can be achieved by some combination
products that have recently appeared on the market, such as amorphous silicon
deposited on a single-crystalline substrate. These high efficiency modules may be a
good choice particularly if the area available for the installation is limited.
4.6 Silicon Modules versusOther Module Types
The power output of CdTe modules hasbeen less stable than silicon modules,although
improvements are being made. For the time being, as for modules of any type, check
manufacturer‘s warranties. A warranty guaranteeing high power output over 20 to 25
years is an indication of the longevity of the cell material.
4.7 Warranty
It is important to verify warranty periods of all components of the system,including
solar modules. Most modules are very durable, long lasting and can withstand severe
weather, including extreme heat, cold and hailstorms. Reflecting this longevity, most
silicon modules carry 20- or 25-year manufacturer warranties.
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Chapter 5
BATTERY BANK OF SOLAR SYSTEM
Batteries store direct current electrical energy for later use. This energy storage comes
at a cost, however, since batteries reduce the efficiency and output of the PV system,
typically by about 10 percent for lead-acid batteries. Batteries also increase the
complexity and cost of the system.
5.1 Types of Batteries Commonly Used In PV Systems Are
5.1.1 Lead-Acid Batteries
Lead-acid batteries are most common in PV systems in general and sealed lead acid
batteries are most commonly used in grid-connected systems. Sealed batteries are spill-
proof and do not require periodic maintenance. Flooded leadacid batteries are usually
the least expensive but require adding distilled water at least monthly to replenish
water lost during the normal charging process.
There are two types of sealed lead acid batteries: sealed absorbent glass mat (AGM)
and gel cell. AGM lead-acid batteries have become the industry standard, as they are
maintenance free and particularly suited for grid-tied systems where batteries are
typically kept at a full state of charge. Gel-cell batteries, designed for freeze-resistance,
are generally a poor choice because any overcharging will permanently damage the
battery.
5.1.2 Alkaline Batteries
Because of their relatively high cost, alkaline batteries are only recommended where
extremely cold temperatures (-50o F or less) are anticipated or for certain commercial
or industrial applications requiring their advantages over lead-acid batteries. These
advantages include tolerance of freezing or high temperatures, low maintenance
requirements, and the ability to be fully discharged or over-charged without harm.
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5.2 Sizing Battery Banks
For grid-connected systems, batteries are usually sized for relatively short time periods
with 8 hours being typical. Size may vary, however, depending on the particular needs
of a facility and the length of power outages expected. For comparison, battery banks
for off-grid systems are usually sized for one to three cloudy days.
5.3 Interaction withSolar Modules
The solar array must have a higher voltage than the battery bank in order to fully
charge the batteries. For systems with battery back-up, pay particular attention to the
rated voltage of the module, also called the maximum power point (Vmpp), in the
electrical specifications. It is important that the voltage is high enough relative to the
voltage of a fully charged battery. For example, rated voltages between 16.5V and
17.5V are typical for a 12V system using liquid lead-acid batteries. Higher voltages
may be required for long wiring distances between the modules and the charge
controller and battery bank.
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Chapter 6
THE SCIENTIFIC STORAGE BATTERY
CHARGING TECHNOLOGY
In the current solar power systems, batteries accounted an important part of the system
cost. With the using time increased, the discharge capacity increased gradually to
reach the maximum. With the increase in the number of charge-discharge, discharge
capacity decreased, until its charge capacity can no longer be restored to the provisions
extent, this indicates the end of battery‘s life.Generally speaking, the influence factors
of batteries are: the effects of discharge, the influence of charging and temperatures.
General battery control methods are as follows:
6.1 Constant-Current Charging
It can be applied to a number of batteries connected in series. The battery capacity can
easily behind the restoration. It is best used in the small current long battery mode. The
deficiencies of this method are: battery charging electric is too small from the
beginning, too large in the late charging, the charging voltage is too high, the charging
time is too long and the charging efficiency is less than 65%.
6.2 Constant-Voltage Charging
This charging method is generally applicable to small solar power systems. The
advantages are: charging process produces less gas, the charging time is short, the
energy consumption is low and the charging efficiency can reach 80%. The
deficiencies of this method are: battery charging electric is too large from the
beginning, too small in the late charging, the initial charging of the battery terminal
voltage changes in the compensation became very difficult.
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6.3 Two-Stage, Three-Stage Charging
This way is to overcome constant current and constant voltage charging shortcomings.
It requires constant flow of battery charging first, when battery charge has reached a
certain capacity, then use constant-voltage charging method. Such batteries charging
won't produce great current at the beginning and great voltage later. After charging
finished, some charging controller allow many small current continue to charge the
battery to compensate for battery‘s self-discharge, this stage is also known as floating
stage. This charging method is a better way to recharge.
6.4 Other Charging Ways
On different occasions using the charge control strategy optimized for battery charging
control system can improve the state of battery charge and effectively extend the life
of batteries.
Only conventional strategies cannot achieve the purpose of efficient use, according to
the actual situation, we can use suitable method for the battery charging. For example,
in the solar electric control system, we can use maximum power point tracking charge
mode when the solar array output energy is not sufficient to provide the battery charge
in the current circumstances, at this point all this energy by battery receive. When the
output energy is more than required battery energy we can use three-stage charging
method.
IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE
SESSION 2014-2018 Page 58
Chapter 7
Inverter of solar system
7.1 Inverters Take Care of Four Basic Tasks Of Power
Conditioning
• Converting the DC power coming from the PV modules or battery bank to AC power
• Ensuring that the frequency of the AC cycles is 60 cycles per second
• Reducing voltage fluctuations
• Ensuring that the shape of the AC wave is appropriate for the application, i.e. a pure
sine wave for grid-connected systems
7.2 Criteria forSelecting aGrid-Connected Inverter-The Following
Factors Should Be Considered For a Grid-Connected Inverter
•A UL1741 listing of the inverter for use in a grid-interactive application
• The voltage of the incoming DC current from the solar array or battery bank.
• The DC power window of the PV array
• Characteristics indicating the quality of the inverter, such as high efficiency and good
frequency and voltage regulation
• Additional inverter features such as meters, indicator lights, and integral safety
disconnects
• Manufacturer warranty, which is typically 5-10 years
• Maximum Power Point Tracking (MPPT) capability, which maximizes power output
Most grid-connected inverters can be installed outdoors, while most off-grid inverters
are not weatherproof. There are essentially two types of grid-interactive inverters:
those designed for use with batteries and those designed for a system without batteries.
Report on the IMPROVING THE EFFICIENCY OF SOLAR PHOTOVOLTAIC POWER GENERATION IN SEVERAL IMPORTANT WAYS
Report on the IMPROVING THE EFFICIENCY OF SOLAR PHOTOVOLTAIC POWER GENERATION IN SEVERAL IMPORTANT WAYS
Report on the IMPROVING THE EFFICIENCY OF SOLAR PHOTOVOLTAIC POWER GENERATION IN SEVERAL IMPORTANT WAYS
Report on the IMPROVING THE EFFICIENCY OF SOLAR PHOTOVOLTAIC POWER GENERATION IN SEVERAL IMPORTANT WAYS
Report on the IMPROVING THE EFFICIENCY OF SOLAR PHOTOVOLTAIC POWER GENERATION IN SEVERAL IMPORTANT WAYS
Report on the IMPROVING THE EFFICIENCY OF SOLAR PHOTOVOLTAIC POWER GENERATION IN SEVERAL IMPORTANT WAYS

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Report on the IMPROVING THE EFFICIENCY OF SOLAR PHOTOVOLTAIC POWER GENERATION IN SEVERAL IMPORTANT WAYS

  • 1. i A Seminar Report On “IMPROVING THE EFFICIENCY OF SOLAR PHOTOVOLTAIC POWER GENERATION IN SEVERAL IMPORTANT WAYS” Submitted in partial fulfillment for the award of degree of BACHELOR OF TECHNOLOGY In ELECTRICAL ENGINEERING Submitted To Submitted By Mr. Debabrato Mukherejee Yuvraj Singh Asst. Prof. 14EGCEE037 DEPARTMENT OF ELECTRICAL ENGINEERING GLOBAL INSTITUTE OF TECHNOLOGY JAIPUR (RAJASTHAN)-302022
  • 2. ii ACKNOWLEDGEMENT I would like to express my deepest gratitude to my thesis advisor andto Mr. Debabrato Mukherejee Assistant Professor at Global College of Technology Sitapura Jaipur, for his excellent guidance, patience, and for his ever- ready attitude to render help even when he‘s busy with many other very important things. I have been blessed with many fabulous student as well as graduate teaching fellows and undergraduate teaching faculties. There have been hundreds of teaching faculties over the year, too many to name individually, but I thank them all for their support. In particular the following teaching faculties have been very helpful in the last year reviewing draft of this text and suggesting examples: Debabrato Mukherejee, Bhupendra Gupta and Amit Pandey. Mr. Debabrato Mukherejee created the script to produce the cover illustration. A number of colleagues have been very encouraging throughout the year. In particular, I would like to thank Mr. Debabrato Mukherejee for his support and for his GUI example suggestion. I would like to thank all the reviewer of the proposal and draft of this book. Also their comments have been extremely helpful and I have incorporated their suggestions to their satisfaction.
  • 3. iii ABSTRACT The reasonable and effective utilization of solar energy is an important path which can deal with the global energy crisis at present. In order to reduce the cost of solar power, study on improving the efficiency of solar power factor is very necessary. Based on the transverse comparison research method, we have proposed several ways to improve the efficiency of solar power, and conducted survey and analysis for these methods. Analysis showed that: to improve the efficiency of solar power, we can study in the technical aspects of the conversion efficiency of solar panels; in the solar energy application of automatic tracking system device; In the solar power control adopts maximum power point tracking technology and suitable for storage battery charging and discharging technology; additionally, the application of complex mechanism of photosynthesis, and the ―condenser‖, which can strengthen the solar energy, will be the future research direction to improve the efficiency of solar power. Practice has proved that the use of these technologies can effectively improve the efficiency of solar power generation. As the local and national clamor for foreign energy independent United States continues to grow unabated; renewable energy has been receiving increased focus and it‘s widely believed that it‘s not only the answer to ever increasing demand for energy in this country, but also the environmentally friendly means of meeting such demand. During the spring of 2010, the project involved designing and building solar panels and associated accessories like the solar array mounts and Solar Inverter system. One of the key issues we ran into during the initial stage of the project was how to select efficient solarcells for panel building at a reasonable cost. While we were able to purchase good solar cells within our allocated budget, the issue of design for efficiency was not fully understood , not just in the contest of solar cells performance , but also in the overall system efficiency of the whole solar power system, hence the door was opened for this thesis. My thesis explored and expanded beyond the scope of the aforementioned project to research different avenues for improving the efficiency of solar photovoltaic power system from the solar cell level to the solar array mounting, array tracking and DC-AC inversion system techniques. The unique feature of the proposed system is that instead of taking the earth as its reference, it takes the sun as a guiding source. Its active sensor constantly monitors
  • 4. iv the sunlight and rotates the panel towards the direction where the intensity of sunlight is maximum. The light dependent resistor‘s do the job of sensing the change in the position of the sun which is dealt by the respective change in the solar panel‘s position by switching on and off the geared motor the control circuit does the job of fetching the input from the sensor and gives command to the motor to run in order to tackle the change in the position of the sun. With the implementation the proposed system the additional energy generated is around 25% to 30% with very less consumption by the system itself. In this paper, an improvement in the hardware design of the existing solar energy collector system has been implemented in order to provide higher efficiency at lower cost.One of the ways to increase the efficiency of solar panels while reducing costs is to use tracking. Through tracking, there will be increased exposure of the panel to the sun, making it have increased power output. The trackers can either be dual or single axis trackers. Dual trackers are more efficient because they track sunlight from both axes. A single tracking system was used. It is cheaper, less complex and still achieves the required efficiency. In terms of costs and whether or not the system is supposed to be implemented by those that use solar panels, the system is viable. The increase in power is considerable and therefore worth the small increase in cost. Maintenance costs are not likely to be high. This paper presents the hardware design and implementation of a system that ensures a perpendicular profile of the solar panel with the sun in order to extract maximum energy falling on it renewable energy is rapidly gaining importance as an energy resource as fossil fuel prices fluctuate.Silicon solar cells produced an efficiency of 20% for the first time in 1985. Whereas there has been a steady increase in the efficiency of solar panels, the level is still not at its best. Most panels still operate at less than 40%.
  • 5. v CONTENTS ACKNOWLEDGEMENT i ABSTRACT ii LIST OF CONTENT iii LIST OF FIGURES v LIST OF TABLES vi CHAPTER 1: Introduction 1 1.1 History 6 CHAPTER 2: Review Of Semiconductor Device Physics of Solar Cells 7 2.1 Solar Cell Device Physics 7 2.2 Basic Semiconductor Physics of Solar Cells 8 2.3 P-N Junction 8 2.4 Ideal Diode intheDark and Under Illumination 11 2.5 Ideal Solar Cell 12 2.5.1 Charge Carrier Separation 14 2.5.2 Connection toan External Load 15 CHAPTER 3:Improving the Efficiency of Solar Photovoltaic Power System 16 3.1 Solar Cell Conversion Efficiency Η 16 3.1.1 Short Circuit Current ISC 16 3.1.2 Open Circuit Voltage (Voc) 16 3.2 Maximum Power (PMP) 17 3.3 Fill Factor FF 17 3.4 Improving the Conversion Efficiency of Solar Cell 18
  • 6. vi 3.5 Light Energy (Photons) Absorption 18 3.6 Losses Due To Parasitic Resistance 21 3.7 Evolution ofSolar Cells 23 3.7.1 1st Generation Solar Cells 23 3.7.2 2ND Generation Solar Cells: Thin-film Technology Solar Cells 24 3.7.3 3ND Generation Solar Cells 25 3.7.4 4TH Generation Solar Cells and Future Trend 27 3.8 Solar Array Mounting and Tracking 28 3.9 Solar Tracking 29 3.9.1 Types of tracker 30 3.9.1.1 Single axis 30 3.9.1.2 Dual axis 31 3.9.2 Tracker Components 32 3.10 Fixed array Vs Tracked array 32 3.11 PV-WATTS Modeling 34 3.12 Array Sizing 35 3.13 Load Analysis for the 5KW power system 35 3.14 Solar (Photovoltaic) Power System 39 3.15 Smart Grid Photovoltaic Inverter System (SGPVI) 39 3.16 Grid-Integrated Photovoltaic Inverter System 39 3.17 Multi-level Inverter Topology 41 3.18 Output Voltage and Switching States 42 3.19 The Maximum power point tracking (MPPT) 43 3.20 Grid integration and disconnection: 44 3.21 Monitoring and Communications: 45
  • 7. vii 3.22 The Key Components of a Grid-Tied Photovoltaic Inverter system 45 3.22.1 IGBT Module 45 3.22.2 Power Magnetics 46 3.22.3 Inductor 47 3.22.4 Transformer 48 CHAPTER 4:Solar photovoltaic modules 50 4.1 Module Types 50 4.1.1 Building Integrated Photovoltaic Products 50 4.1.2 Rated Power 51 4.1.3 PV System Voltage 51 4.2 Using Manufacturer‘s Product Information To Compare Modules 51 4.3 Module Cost per Watt 52 4.3.1 Module Efficiency (Watts per Area) 52 4.4 Amorphous Silicon in Cloudy Climates 52 4.5 Poly-crystalline or Single-crystalline Silicon 52 4.6 Silicon Modules versus Other Module Types 53 4.7 Warranty 53 CHAPTER 5: Battery Bank of solar system 54 5.1 Types of batteries commonly used in PV systems are 54 5.1.1 Lead-Acid Batteries 54 5.1.2 Alkaline Batteries 54 5.2 Sizing Battery Banks 55 5.3 Interaction with Solar Modules 55 CHAPTER 6: The scientific storage battery charging technology 56 6.1 Constant-current charging 56
  • 8. viii 6.2 Constant-voltage charging 56 6.3 Two-stage, three-stage charging 57 6.4 Other charging ways 57 CHAPTER 7: Inverter of solar system 58 7.1 Inverters take care of four basic tasks of power conditioning 58 7.2 Criteria for Selecting a Grid-Connected Inverter 58 7.3 Power Quality 59 7.4 Voltage Input 59 7.5 AC Power Output 59 7.6 Surge Capacity 59 7.7 Frequency and Voltage Regulation 59 7.8 Efficiency 60 7.9 Integral Safety Disconnects 60 7.10 Maximum Power Point Tracking (MPPT) 60 7.11 Inverter-Chargers 60 7.12 Automatic Load Shedding 61 7.13 Warranty 61 7.14 To Consider When Researching Inverter 61 CHAPTER 8: Findings 62 CHAPTER 9: Conclusion 63 REFERENCES 64
  • 9. ix List of Figures Fig. No.Name of Figure Page No. 2.1 Typical Crystalline Silicon (cSi) Solar Cell 7 2.2 a (P-type), b (N-type), c (P & N type) Materials 8 2.3a Electrons and Holes migration at the PN-Junction 9 2.3b PN-Junction and Depletion Region under equilibrium 10 2.4 Energy Band diagrams of a PN-Junction 10 2.5 Ideal Diode with no illumination and the equivalent circuit 11 2.6 Incident light on a typical PN Solar Cell 13 3.1 P-U curve of solar array 17 3.2 Solar Radiation Spectrums 19 3.3 Solar Radiation Air Mass standards and corresponding Latitude 20 3.4 Solar Spectrums Terrestrial 20 3.5 Practical Solar Cell Equivalent circuit 22 3.6 1st Generations Solar Cells Efficiency 24 3.7 Amorphous Solar Cells 25 3.8 2ND Generations Solar Cells Efficiency Milestones 25 3.9 3RD Generations Solar Cells Efficiency Milestones 26 3.10 Best Research Solar Cells Efficiencies 27
  • 10. x 3.11 Record 41.6% Efficient Concentrator Solar Cells Efficiency 28 3.12 Sun‘s position; Azimuth and Altitude 29 3.13 A simple automatic tracking solar system model 30 3.14 Horizontal and vertical single axis tracker 31 3.15 Horizontal dual axis tracker 31 3.16 A 2-Axis Tracking system 32 3.17 30W/2.5V solar panel 33 3.18 Plots of peak power at different tilt angles 33 3.19 PV-WATTS Analysis of the 5KW Project: Fixed Vs 2-Axis Tracker 35 3.20 Parallel connections of 17 (12V) panels 36 3.21 12V/294W Hand Made Solar Panel 36 3.22 Grid Interactive Photovoltaic Power systems 38 3.23 2-level 3-phase Inverter Topology 40 3.24 3-level 3-phase Inverter Topology 41 3.25 3-level 3-phase Inverter Topology Phase 1 42 3.26 MPP on IV-Curve of a PV Module 43 3.27 Powerex 600A/ 600V Dual IGBT Module 46 3.28 Powerex 600A/600V Dual IGBT schematic 46 3.29 Harmonics of a 3-phase Grid-tied Inverter system 47 3.30 3-Phase 300A Line Inductor 48 3.31 Snap picture of a 3-Phase 100KVA Transformer under test 49
  • 11. xi List of Tables Table No. Name of Table Page No. 3.1 Different Solar Cells performance table -2001 22 3.2 Azimuth Angle by heading 29 3.3 PV-WATTS Simulation of the 5KW Power system: 2-Axis Tracker 34 3.4 Load Estimate of the 5KW power system 37 3.5 Utility grid voltage and frequency limits for grid-tie 44
  • 12. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 1 Chapter 1 INTRODUCTION Solar energy is clean and is abundantly available. Solar technologies use the sun to provide heat, light, electricity, etc for domestic and industrial applications. With the alarming rate of depletion of the major conventional energy resources such as Coal, Petroleum and Natural gas, coupled with the environmental degradation caused by the process of harnessing these energy sources, it has become an urgent necessityto invest in renewable energy resources that would power the future sufficiently without degrading the environment through green house gas emission. The energy potential of the sun is immense, but despite this unlimited solar energy resource, harvesting it is a challenge mainly because of the limited efficiency of the array cells. The best conversion efficiency of most commercially available solar cells is in the range 10- 20s%. Although recent breakthrough in the technology of solar cells shows significant improvement but the fact that the maximum solar cell efficiency still falls in the less than 20s% range shows there are enormous room for improvement. The goal of this thesis is to identify these rooms and ways to improving them. One of such room is array mounting and tracking mechanism that moves or positions solar array to absorbing extended solar irradiance for maximum power output. Another such room is researching different types of solar cells from past to present and the future trend and identifies the sources of losses and how to mitigate them. Lastly, somecritical components that are necessary for efficient operation of solar power inverter system are investigated. Today solar energy is used in a couple different manners. First is the photovoltaic conversion format, which most people know as solar panels. These panels are used to create electricity directly from the sun. These panels can be used alone or can be used in conjunction with other power resources. The second type of solar power that is used today is thermal solar power, which is where the sun is used to heat fluids, which then Powers turbines or other type of machinery.
  • 13. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 2 Since the middle of the 20th century, the ability to harness and utilize solar energy has greatly increased, making it possible for homes and businesses to make use of the renewal energy source rather than rely on more conventional means of generating power. Research into the applications of solar energy continues, along with the development of more cost effective ways to capture and store the energy for future use. The efficiency of solar energy exists primarily because it takes advantage of renewable energy – the sun – unlike typical energy solutions which use fossil fuels. The efficiency of solar energy harnesses the energy received from the sun and channels it into existing electrical grids. Solar technologies are broadly characterized as either passive or active depending on the way they capture, convert and distribute sunlight. Active solar techniques use photovoltaic panels, pumps, and fans to convert sunlight into useful outputs. Passive solar techniques include selecting materials with favorable thermal properties, designing spaces that naturally circulate air, and referencing the position of a building to the Sun. Active solar technologies increase the supply of energy and are considered supply side technologies, while passive solar technologies reduce the need for alternate resources and are generally considered demand side technologies. In 2011, the International Energy Agency said that "the development of affordable, inexhaustible and clean solar energy technologies will have huge longer-term benefits. It will increase countries‘ energy security through reliance on an indigenous, inexhaustible and mostly import-independent resource, enhance sustainability, reduce pollution, lower the costs of mitigating climate change, and keep fossil fuel prices lower than otherwise. These advantages are global. Hence the additional costs of the incentives for early deployment should be considered learning investments. Already, the sun‘s contribution to human energy needs is substantial — worldwide, solar electricity generation is a growing, multibillion dollar industry. But solar‘s share of the total energy market remains rather small, well below 1 percent of total energy consumption, compared with roughly 85 percent from oil, natural gas, and coal. Solar cell efficiency refers to the portion of energy in the form of sunlight that can be converted via photovoltaic into electricity. The efficiency of the solar cells used in a photovoltaic system, in combination with latitude and climate, determines the annual energy output of the system. For example, a solar panel with 20% efficiency and an
  • 14. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 3 area of 1 m2 will produce 200 W at Standard Test Conditions, but it can produce more when the sun is high in the sky and will produce less in cloudy conditions and when the sun is low in the sky. In central Colorado, which receives annual isolation of 5.5 kWh/m2 /day, such a panel can be expected to produce 440 kWh of energy per year. However, in Michigan, which receives only 3.8 kWh/m2 /day, annual energy yield will drop to 280 kWh for the same panel. At more northerly European latitudes, yields are significantly lower: 175 kWh annual energy yield in southern England. Depending on construction, photovoltaic modules can produce electricity from a range of frequencies of light, but usually cannot cover the entire solar range (specifically, ultraviolet, infrared and low or diffused light). Hence, much of the incident sunlight energy is wasted by solar modules, and they can give far higher efficiencies if illuminated with monochromatic light. Therefore, another design concept is to split the light into different wavelength ranges and direct the beams onto different cells tuned to those ranges.[citation needed] This has been projected to be capable of raising efficiency by 50%. Scientists from Spectrolab, a subsidiary of Boeing, have reported development of multi-junction solar cells with an efficiency of more than 40%, a new world record for solar photovoltaic cells. The Spectrolab scientists also predict that concentrator solar cells could achieve efficiencies of more than 45% or even 50% in the future, with theoretical efficiencies being about 58% in cells with more than three junctions.Currently, the best achieved sunlight conversion rate (solar module efficiency) is around 21.5% in new commercial productstypically lower than the efficiencies of their cells in isolation.The scattered light then travels along a longer path in the semiconductor which means that more photons can be absorbed and converted into current. Although these nanocylinders have been used previously (aluminum was preceded by gold and silver), the light scattering occurred in the near infrared region and visible light was absorbed strongly. Aluminum was found to have absorbed the ultraviolet part of the spectrum, while the visible and near infrared parts of the spectrum was found to be scattered by the aluminum surface. This, the research argued, could bring down the cost significantly and improve the efficiency as aluminum is more abundant and less costly than gold and silver. The research also noted that the increase in current makes thinner film solar panels technically feasible
  • 15. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 4 without "compromising power conversion efficiencies, thus reducing material consumption".  Efficiencies of solar panel can be calculated by MPP (maximum power point) value of solar panels  Solar inverters convert the DC power to AC power by performing MPPT process: solar inverter samples the output Power (I-V curve) from the solar cell and applies the proper resistance (load) to solar cells to obtain maximum power.  MPP (Maximum power point) of the solar panel consists of MPP voltage (V mpp) and MPP current (I mpp): it is a capacity of the solar panel and the higher value can make higher MPP. Micro-inverted solar panels are wired in parallel, which produces more output than normal panels which are wired in series with the output of the series determined by the lowest performing panel (this is known as the "Christmas light effect"). Micro- inverters work independently so each panel contributes its maximum possible output given the available sunlight. There is a great and growing need for renewable energy, in particular green energy. In years to come we will want a source of energy that will leave future generations with a sustainable energy source. A few good reasons to improve our green energy market are because not only do we want to have renewable energy for future generations, but we also want to have a sustainable energy market in future. Green energy has shown sustainable growth in past years, where oil has obviously not. In order to power our homes, businesses, and most aspects of our daily lives we require electricity, which requires massive power plants and spending billions of dollars to run them. But what if we could avoid all the resources that are used generating this energy, and replace them with green energy that could provide power directly to the consumers like businesses, the military or even private homes. The military will most likely be one the major user of renewable energy in the future. The department of defense plans on opening up 16 million acres of land for renewable energy development, which includes solar energy development. To highlight how new this is, the DOD only made this announcement in early August, meaning solar
  • 16. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 5 energy is a major market and a technology of great interest to our nation. There are also many other major solar energy projects that the military is partaking in such as The Sterling solar power renewable energy construction project which have supplied an Army depot outside Salt Lake City with approximately 30% of their power, potentially powering up to 400 homes. Another project is the renewable energy project at the U.S. Army Garrison Kaiserslautern in Kaiserslautern, Germany that will generate enough energy to power 500 homes. In future there are plans to generate enough power on military installations to power 750,000 homes by 2025. Currently in order to run a military base large generators are required, which are reported to be not nearly as efficient as solar panels could be, and consume large amounts of fuel in order to run. The needs of future military installments are to have renewable energy sources that require less maintenance and are more energy efficient as opposed to petroleum. In addition, solar energy will not only be used for military bases, but also for mobile military units as well, which will be more efficient at providing soldiers energy for their equipment used in the field. Overall it is dangerous to depend strictly on fossil fuels. It is dangerous politically, economically, and naturally. Politically we want the country to not have to depend on petroleum from other countries. Being dependent on other countries, especially as the top consumer of fossil fuels, would have a negative impact on our country in the future; that is when they resources disappeared. On the economic side, our country would be in better shape to be more self-sustaining in future. On the environmental side, when it comes to burning these fossil fuels, although debated on how bad the environmental effect is, it is known to produce large amounts of carbon dioxide. Some have complained about the true benefits of solar power, and argue that it is not cost effective enough to be worthwhile. On the other hand reports have shown that costs have gone down for something like installments at home, and that the payoff for installing them would be even greater. The cost per watt has been estimated at $4.85/Watt, which is said to be a 50% increase since 5 years earlier. Although the cost for at home installation is said to cost around $5,000, the life of solar panels is said to be incredibly long, and only lose around half a percent of their maximum power each year. This makes them a great technology to invest in and continue to
  • 17. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 6 develop, so that in future they can produce even more power. This way, states like California can reach their goal of 33% solar energy dependency by 2025. Like this many countries have started to make this move toward green energy and energy independence; this is because they know it is the energy of the future. Solar energy systems, or PV systems, from compact and simple as in pocket calculators to complicated and powerful as in space station power supplies, are all made possible thanks to the phenomenon called photovoltaic effect, the conversion from solar energy to direct current electricity in certain types of semiconductors. The full understanding of the process requires understandings of different physics concepts, such as photons and solar radiation, semiconductor structure, conversion between solar radiation, chemical energy and electrical energy. 1.1 History The photovoltaic effect was experimentally demonstrated first by French physicist Edmond Becquerel. In 1839, at age 19, he built the world's first photovoltaic cell in his father's laboratory. Willoughby Smith first described the "Effect of Light on Selenium during the passage of an Electric Current" in a 20 February 1873 issue of Nature. In 1883 Charles Frittsbuilt the first solid state photovoltaic cell by coating the semiconductor selenium with a thin layer of gold to form the junctions; the device was only around 1% efficient.In 1888 Russian physicist Aleksandra Stoletov built the first cell based on the outer photoelectric effect discovered by Heinrich Hertz in 1887.In 1905 Albert Einstein proposed a new quantum theory of light and explained the photoelectric effect in a landmark paper, for which he received the Nobel Prize in Physics in 1921.Vadim Lashkaryov discovered p-n-junctions in Cu2O and silver sulphide protocells in 1941.Russell Ohm patented the modern junction semiconductor solar cell in 1946while working on the series of advances that would lead to the transistor.The first practical photovoltaic cell was publicly demonstrated on 25 April 1954 at Bell Laboratories. The inventors were Calvin Souther Fuller and Gerald Pearson.Solar cells gained prominence with their incorporation onto the 1958 Vanguard I satellite.
  • 18. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 7 Chapter 2 SEMICONDUCTOR DEVICE PHYSICS OF SOLAR CELLS 2.1 Solar Cell Device Physics Figure 2.1 Typical Crystalline Silicon (cSi) Solar Cell Solar cell like the crystalline silicon based solar cell shown in Figure 1 above is a solid state semiconductor p-n junction device that converts sunlight into direct-current electricity through the principle of photo-voltaic effect. The first conventional photovoltaic cells were produced in the late 1950s, and were principally deployed to provide electrical power for orbital satellites. During this initial deployment, excessivecost of manufacturing and poor efficiency of solar modules were some of the
  • 19. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 8 N P N major challenges that limit their competitiveness as a major source for meeting the increasing energy demand that has continued till now. However, recentimprovements in design, manufacturing, performance, reduced cost and quality of solar cells and modules have not only opened up the doors for their deployments in applications like powering remote terrestrial applications, rural electrification projects, battery charging for navigational aids, water pumping, telecommunications equipment and critical military installations, but has also propelled solar power system as a competitive means to meeting the ever increasing power need for the world economy. While the focus of this thesis is improving the efficiency of a solar power system, it‘s important to take some cursory, but refreshing look at the semiconductor physics of a solarcell. 2.2 Basic Semiconductor Physics of Solar Cells Figure 2.2: a (P-type), b (N-type), c (Pu& N type) Materials 2.3 P-N Junction: Solar cell is simply a PN junction device, like a diode that is forward biased with aphoto-voltage. Based on this simple definition, it‘s necessary to review how the PN- junction of a semiconductor diode functions. When a P-type and an N- type (Figure 2.2 above) semiconductors are interfaced together, PN junction is formed. The PN- Junction is the region or a boundary that is formed by doping or by epitaxial growth of a layer of crystal doped with one type of dopant on top of a layer of crystal. A dopant is a material (Impurity) that is intentionally introduced or mixed into an extremely pure (Intrinsic or un-doped - Crystal Silicon for example) semiconductor material for the purpose of changing or optimizing its electrical properties for specific P
  • 20. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 9 application. A dopant could be n-type or p-type material. Thus, a P-type Doping is the introduction of impurity atoms with one less valence electron- (Like Boron) than silicon (acceptor impurities), resulting in excess positive charge carriers (holes).Whereas, an N-type doping is the introduction of impurity atoms with one more valence electron (like Phosphorous) than silicon (donor impurities), resulting in excess negative charge carriers (electrons). Figure 2.3a and b below shows a PN-junction without a bias, under this condition , electrons from the high concentration n-type side tends to flow towards the p-type side and similarly the holes from the high concentration p-type side tends to migrate towards the n-type side. These electron and holes migration creates charge imbalance by exposing ionized charges on both sides. The exposed charges would set up an electric field that opposes the natural diffusion tendency of the electron and holes at the junction; this is the behavior of the PN-Junction under equilibrium condition. Under this condition, there exists within the junction a layer between the PN-Junction that becomes almost completely depleted of mobile charge carriers. This layer/region is called the space-charge region or depleted region and is schematically illustrated in Figure 1.3b below. Figure 2.3a Electrons and Holes migration at the PN-Junction
  • 21. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 10 Figure 2.3b PN-Junction and Depletion Region under equilibrium The characteristic of the deletion layer is that the total amounts of charge on either side of the junction in the depletion region are equal and the net current flow is zero since the drift current and the diffusion charges are equal. Also the Fermi level is constant during this condition, but the width of the depletion layer can be altered if an external bias is applied. The junction barrier potential becomes increased if reversed biased and becomes narrower if forward biased. Figures 2.4 below shows the energy band diagram at equilibrium, forward bias and reverse bias conditions. Figure 2.4 Energy Band diagrams of a PN-Junction From Figure 2.4 above and as explained before, when no external force like voltage or excess heat or incident light is acting on the junction, electrons in the n-type material closest to the boundary tend to migrate, or diffuse into the p-type material, resulting in the creation of minority positively charged ions in the n-type material and negatively charged minority ions in the p-type material. The electric field developed by the displaced charges is referred to as the junction built-in potential and the region nearby
  • 22. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 11 the PN-junction looses their neutrality forming the depletion layer or space charge region. This is PN-junction in a state of equilibrium. On the other hand if a voltage is applied across the P-N junction, with the positive terminal connected to the n-type material and the negative terminal connected to the p- type material, the junction is reverse biased; under this condition, the depletion region would further increase as the diffused electrons and holes are pulled furtherfrom the boundary and thus increasing the resistance of the material to the flow of current, but there will be a negligible flow of reverse current. The reverse current will remain constant and continue to flow untilbreakdown voltage is reached. However, if the positive terminal is connected to the p-type region and the negative connected to the n- type material, the junction is forward biased. Now the solar cell operates similar to a forward biased diode. 2.4 Ideal Diode In The Dark And Under Illumination In order to understand the operation of a solar cell, it is necessary to analyze the concepts of an ideal PN diode. In general, an ideal diode under dark conditions i.e. no illumination, will have a dark I-V characteristic and equation as given in equation1 and Figure 2.5 below. Figure 2.5 Ideal Diode with no illumination and the equivalent circuit
  • 23. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 12 I=Io(eqv/KBT-1 )……………………………… 1 Equation 1 is the ideal diode or Shockley equation Where; I = the current through the diode, IO = the diode saturation current density. T = the absolute temperature ˚K, kB= the Boltzmann constant, q= the electron charge and V= the voltage between the two terminals of p-n ideal diode. Also the expression for the diode saturation current density Io is given by equation below; Where; A is the cross-sectional area of the PN-diode, ni is the number of electron hole-pairs, De is the electron diffusion coefficient DH is the hole diffusion coefficient The minority carrier diffusion lengths, Le and Lh are defined as follows; τe and τh are the minority carrier material lifetime constants. Based on the above equations, the diode saturation current is largely dependent on the structure and the material used for the manufacturing if the diode. 2.5 Ideal Solar Cell When a solar cell is illuminated by sun-light, (Figure 2. 6 below), photons energy of the incident light is converted to direct current electricity through the process of photovoltaic effect of the solar cell. Incident light causes electron-hole pairs to be
  • 24. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 13 generated in the semiconductor and there is increase in the concentration of minority carriers (electrons in the p-type region and holes in the n-type region) in the depletion region. This increase in the concentration of minority carriers results in the flow of the minority carriers across the depletion region into the quasi-neutral regions. These photo-generated carriers cause the flow of photo-generated current, I-photons. When the junction is in the open-circuit condition, no net current can flow inside the p-n junction, thus the current resulting from the flux of photo-generated and thermally- generated carriers is balanced by the opposite recombination current. Figure 2.6 Incident light on a typical PN Solar Cell If a load is connected between the electrodes of the illuminated p-n junction, some fraction of the photo-generated current will flow through the external circuit. The potential difference between the n-type and p-type regions will be lowered by a voltage drop over the load. Also the electrostatic potential difference over the depletion region will be decreased which results in an increase of the recombination current. Applying superposition theorem, the net total current flowing through theload is determined as the sum of the photo- and thermal generation currents and the recombination current as shown in the IV-characteristic curves.
  • 25. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 14 The PN-Junction IV characteristic curve of an ideal diode solar cell is described by the Shockley equation 3 below; I= Iphoton - Io(eqv/KBT-1 )--------------------------------------------------- 5 The Shockley equation is the fundamental device physics equation which describes the current-voltage behavior of an ideal p-n diode. Iphotonis the photo-generated current and is defined by equation 4 below. Iphoton = qAG (Le + W+ LH)------------------------------------------------------ 6 Where Le and LH as defined before are the minority carrier diffusion lengths for electron and holes respectively. G is the diode electron-hole pair generation rate, W is the width of the depletion layer and A is the total illuminated cross sectional area of the device. Based on this equation, it can be inferred that only carriers generated in the depletion region and in the regions up to the minority-carrier-diffusion lengthfrom the depletion region contributes to the photo-generatedcurrent. 2.5.1 Charge Carrier Separation There are two causes of charge carrier motion and separation in a solar cell: 1. Drift of carriers, driven by the electric field, with electrons being pushed one way and holes the other way. 2. Diffusion of carriers from zones of higher carrier concentration to zones of lower carrier concentration (following a gradient of electrochemical potential). These two "forces" may work one against the other at any given point in the cell. For instance, an electron moving through the junction from the p region to the n region (as in the diagram at the beginning of this article) is being pushed by the electric field against the concentration gradient. The same goes for a hole moving in the opposite direction. It is easiest to understand how a current is generated when considering electron-hole pairs that are created in the depletion zone, which is where there is a strong electric field. The electron is pushed by this field toward the n side and the hole toward the p side. (This is opposite to the direction of current in a forward-biased diode, such as
  • 26. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 15 a light-emitting diode in operation.) When the pair is created outside the space charge zone, where the electric field is smaller, diffusion also acts to move the carriers, but the junction still plays a role by sweeping any electrons that reach it from the p side to the n side, and by sweeping any holes that reach it from the n side to the p side, thereby creating a concentration gradient outside the space charge zone. In thick solar cells there is very little electric field in the active region outside the space charge zone, so the dominant mode of charge carrier separation is diffusion. In these cells the diffusion length of minority carriers (the length that photo-generated carriers can travel before they recombine) must be large compared to the cell thickness. In thin film cells (such as amorphous silicon), the diffusion length of minority carriers is usually very short due to the existence of defects, and the dominant charge separation is therefore drift, driven by the electrostatic field of the junction, which extends to the whole thickness of the cell. Once the minority carrier enters the drift region, it is 'swept' across the junction and, at the other side of the junction, becomes a majority carrier. This reverse current is a generation current, fed both thermally and (if present) by the absorption of light. On the other hand, majority carriers are driven into the drift region by diffusion (resulting from the concentration gradient), which leads to the forward current; only the majority carriers with the highest energies (in the so-called Boltzmann tail; cf. Maxwell–Boltzmann statistics) can fully cross the drift region. Therefore, the carrier distribution in the whole device is governed by a dynamic equilibrium between reverse current and forward current. 2.5.2 Connection to an external load Ohmic metal-semiconductor contacts are made to both the n-type and p-type sides of the solar cell, and the electrodes connected to an external load. Electrons that are created on the n-type side, or created on the p-type side, "collected" by the junction and swept onto the n-type side, may travel through the wire, power the load, and continue through the wire until they reach the p-type semiconductor-metal contact. Here, they recombine with a hole that was either created as an electron-hole pair on the p-type side of the solar cell, or a hole that was swept across the junction from the n-type side after being created there.
  • 27. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 16 Chapter 3 IMPROVING THE EFFICIENCY OF SOLAR PHOTOVOLTAIC POWER SYSTEM 3.1 Solar Cell Conversion Efficiency η The conversion efficiency of a typical solar cell is the ratio of the maximum output generated power to the input or incident power. Certain output parameters greatly influences how efficient a solar cell is and are defined as follows. 3.1.1 Short circuit current ISC This is the current that flows through the external circuit when the electrodes of a solar cell are short circuited. The short-circuit current is dependent on the incident photon flux density and the spectrum of the incident light. The spectrum is standardized to the AM1.5 (see Figure 3.3 and 3.4 below) for standard solar cell parameter measurements. For Ideal solar cell, Isc = Iphoton. And this is the maximum current delivery capacity of the solar cell at any given illumination level. From Figure 3.4, the maximum ISC is found by the integration of the spectrum distributions from low wavelengths up to the maximum wavelength at which electron- hole pairs can be generated for a given semiconductor. The common relationship between the wavelength and the photon energy is E (eV) =1.24/λ. Silicon has a band gap of 1.1eV and the λ corresponding to this is about 1.13um. Crystalline silicon solar cell can deliver a maximum of 46mA/cm2 under an AM1.5 spectrum. 3.1.2 Open Circuit Voltage (Voc) The open-circuit voltage is the voltage at which no current flows through the external circuit; i.e. when the solar cell terminals are opened or not connected to a load. It is the maximum voltage that a solar cell can deliver under any given illumination. An ideal PN-Junction cell Voc is given as follows in equation 7; Voc= (KBT/q) ln(Iphoton+1)/IO- - - - - - - - - - - - - - - - - - - -7
  • 28. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 17 From this equation, The Voc depends on the photo-generated current density Iphoton and the saturation current Io. Also since the saturation current depends largely on the recombination in the solar cell, the open circuit voltage is a measure of the recombination in the device. For silicon solar cell, the maximum open circuit voltage is about 700mV. 3.2 Maximum Power (PMP) The Maximum current and voltage of a typical solar cell are represented at the 4th quadrant of the IV characteristic curve of Figure 3.2, the maximum power is the area oftheproductofthemaximumcurrentImpandVoltageVmpasshownintheequation8 below. PMP VMP IMP-------------------------------------------------------- 8 Voltage of Solar Array Fig.3.1 P-U curve of solar array 3.3 Fill Factor FF The fill factor FF is the ratio of the maximum power (PMP) generated by the solar cell to the product of the voltage open circuit Voc and the short circuit current ISC. FF=PMP/(VOC ISC)=(VMP IMP)/(VOC ISC) OutputPower
  • 29. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 18 From the above set of equations we define the solar cell conversion efficiency η as the ratio of the maximum generated power (PMP=VMP.IMP) to the input or incident power Pin as given by equation 10 below. = (VMP IMP)/Pin=(VOC  ISC FF)/Pin- - - - - - - - - - - - - - - 10 Pin is the total power of sunlight illumination on the cell. Energy-conversion efficiency of commercially available solar cells typically lies between 10 and 25 %. These three important parameters (Voc, Isc and FF) as described above are the most important factors that determine how efficient a solar cell is and are optimized for efficient solar cell design. 3.4 Improving The Conversion Efficiency Of Solar Cell This section identifies the major sources of loss in the solar cell conversionefficiency process and the corresponding approaches to mitigating the losses thereby improving theefficiency. Solar panel is the core components to convert solar energy into electricity. But the conversion efficiency of solar panel is very low at present. The world's solar cell efficiency level of laboratory is: silicon cell panel up to 23.7%, poly cell panel up to 18.6%, and amorphous silicon cell panel up to 12.8%. In recent years, scientists continue to invent new solar panel. This makes the efficiency of solar panel continue to increase. As the latest achievements of solar panel in recent years, the nano solar panel shows a new development direction. The Massachusetts institute of technology (MIT) recently published a solar panel technology breakthrough. The new film solar panel efficiency they allege can increase to 40 percent. It uses less silicon raw materials, and also it can reduce the cost. 3.5 Light Energy (Photons) Absorption Sunlight is a portion of the electromagnetic radiation (Infrared, Visible and Ultraviolet lights) that is emitted by the Sun. On Earth, sunlight is filtered through the Earth's
  • 30. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 19 atmosphere, and is visible as daylight when the Sun is above the horizon. The amountof radiant energy received from the Sun per unit area per unit time is called Solar Irradiance and it is a function of wavelength at a point outside the Earth‘s atmosphere. Solar irradiance is greatest at wavelengths of between 300-800 nm. Figure 3.2 below shows the solar spectrums. The spectrum of the Sun's solar radiation is very closely matches that of a black body with a temperature of about 5,800 deg K. Figure 3.2 Solar Radiation Spectrums The path length of the solar radiation through the Earth‘s atmosphere in units of Air Mass (AM) increases with the angle from the zenith. For a path length L through the atmosphere and solarradiation incident at angle θ relative to the normal to the Earth's surface, the air mass coefficient (AM) is; AM = L/Lo ≈1/Cosθ------------------11
  • 31. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 20 Figure 3.3 Solar Radiation Air Mass standards and corresponding Latitude The AM 1.5 spectrum which correspond to Latitude 48.2˚ is the preferred standard spectrum for solar cell efficiency measurements. Where Lo (the zenith path length) is perpendicular to the Earth's surface at sea level and θ is the zenith angle in degrees. The air mass number is dependent on the Sun's elevation path through the sky and therefore varies with time of day and with the passing seasons of the year, and also with the latitude of the observer. At the outer space i.e. beyond our terrestrial environment, the solar spectrum has an Air Mass coefficient of zero (AM0) as seen in Figure 3.3 above and Figure 3.4 below Figure 3.4 Solar Spectrums Terrestrial
  • 32. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 21 The integrated power of the sun at AM0 spectrum is 136.6mW/cm2 . Since the sun‘s radiation travels through the atmosphere and would encounter various atmospheric diffusion and attenuation, the solar spectrum Air mass coefficient from the surface of the earth atmosphere at typical latitude 48.2˚ is AM1.5G, the integrate d power is reduced approximately to 100mW/cm2 . This is the standard power that most solar cells conversion efficiency is measured against. This means for example, if a solar array produces a power output of 15mW/cm2 , then the conversion efficiency would be 15%. The question then is how many photons can be absorbed per unit area of solar array? Let us consider silicon cell as example to answer this question; if we have a Silicon solar cell with energy band gap of E= 1.1eV. Only photons with energy greater than 1.1eV and wavelength λ < λbandgap, about 1.13um would be absorbed and the rest willbe lost as heat. Also, even when the incident light with the adequate energy level and wavelength strikes the surface of the cellmaterial, some photons are reflected from the surface of the solar cells; All these leads to reduced efficiency. One way to ensure maximum absorption is through the use of cell material with very low reflective coefficient or placing a thin film anti-reflective coating over cell surface. Another method that can be employed in reducing reflection is using textured surface, in which the direction of reflected light on the textured surface is downward so that reflected photons can be reabsorbed again by the cell, thereby improving the conversion efficiency. 3.6 Losses Due To Parasitic Resistance Another source of loss is through parasitic resistance. The equivalent circuit of practical solar cell is shown in the Figure 3.5 below and the ideal diode equation 3 as modified below. This is different from the ideal solar cells because of the introduction of series resistance (Rs) which arises from the cell material surface to the contacts.Series resistance is worse at high photo-current. And the Shunt resistance (Rsh) arises from the leakage of current around the edges of the device and between contacts of different polarity. It is particularly profound with the cell material of poor rectifying characteristic. The effect of parasitic resistances is that it reduces the area of
  • 33. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 22 the maximum power rectangle (VOC.ISC) of the IV characteristic curves and hence the efficiency suffers. However, latest cells manufacturing improvement and control of material chemistry has shown significant improvement in achieving optimum cell resistivity and thus improved efficiency. I = IL – Io (eq(V+IRS)/KBT-1 ) - V+IRS/RSH - - - - - - - - - - - - - - - 12 Equations 1 through 12 [1] Figure 3.5 Practical Solar Cell Equivalent circuit Table 3.1 Different Solar Cells performance table -2001
  • 34. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 23 3.7 Evolution of Solar Cells 3.7.1 1stgeneration Solar Cells (Crystalline Silicon (C-Si) PV Technology) Photovoltaic effect was first recognized by the French physicist, Aleixandre-Edmond Becquerel in 1839, but the first modern solar cell with enough efficiency for power applications was not developed until 1954 at Bell Labs in New Jersey in 1954. While experimenting with semiconductors, Bell lab accidentally found that silicon dopedwith certain impurities was very sensitive to light. This is the birth of 1st generation solar cell technology. It is Silicon-based technology andis the dominant technology in the commercial production of solar cells, accounting for more than 86% of the solar cell market. It is technically proven andreliable, and has succeeded in achieving market penetration, primarily in off-grid remote areas and lately in grid-connected applications. There are however, several inherent limitations to this 1st generation technology from the onset. Silicon wafers are very fragile and the process involved in the manufacturing is difficult and labor intensive, hence high cost. There are two approaches to manufacturing crystalline silicon based solar cells; single crystal and multi-crystalline cells. The Single crystal silicon wafers (c-Si) or the Mono-crystalline Solar Cells in which the crystal lattice of the entire sample is continuous and unbroken with no grain boundaries is still one of the most efficient photovoltaic solar cells to date. The process of production involves crystalline silicon rods being extracted from melted silicon and then sawed into thin plates. About half of the manufacturing cost comes from wafering; a time-consuming and costly batch process in which ingots are cut into thin wafers with a thickness of about 200 micrometers. If the wafers are too thin, the entire wafer will break in the process and due to this thickness requirement, a PV cell requires a significant amount of raw silicon and close to half of this not very inexpensive material is lost as sawdust in the wafer processes. The polycrystalline approach uses discrete cells on silicon wafers cut from multi- crystalline ribbons; the process is less expensive than the single crystalline cells. The average price for single-crystal modules is about $3.97 per peak watt compare to$2.43 for poly-crystal modules. Though it is more expensive, 1Mono-crystallinesiliconcells are generally more durable and efficient and produce more wattage per square foot than their polycrystalline cell counterpart. Other advantages of crystalline silicon
  • 35. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 24 based solar cells are that they have broad spectral absorption range and high carrier mobility. The efficiency of mono-crystalline silicon solar cell currently peaks at about 28% while poly-crystalline cells are approaching about 20%. Please see the chartbelow in Figure 3.5 for efficiency milestone of crystalline based solar cell. Figure 3.6 1st Generations Solar Cells Efficiency Milestones 3.7.2 2ND Generation Solar Cells: Thin-Film Technology Solar Cells Because of the high cost of manufacturing of the 1st generation solar cells, a 2nd generation solar cells known as thin film technologies was developed. The technology involves depositing a thin layer of photo-active material (Non-crystalline silicon) onto inexpensive substrates material using plasma enhanced chemical vapor deposition (PECVD) process. Amorphous semiconductor material (a-Si) is commonly used. An amorphous material differs from crystalline material in that there is no long-rangeorder in the structural arrangement of the atoms. Although the thin film PV cells are less subject to breakage and not vulnerable to most of the other manufacturing problems that are common to the crystalline solar cells, its efficiency is significantly lower. There are also some concerns about the toxic legacy of the materials both inmanufacturing and at the end of life. The amorphous solar cells like the one shown in Figure 3.6 below are much flexible to install in that, less support is needed when
  • 36. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 25 placing panels on rooftops and it also hasadvantage of fitting panels on light materials like backpack, textiles etc. The efficiency of thin film technologies solar cell is approaching about 20% based on recent research breakthroughs. Figure 3.7 Amorphous Solar Cells Figure 3.8 2ND Generations Solar Cells Efficiency Milestones 3.7.3 3nd Generation Solar Cells The 3rd generation solar cells involve different Semiconductor Technologies that are fundamentally different from the previous semiconductor devices. It has been estimated that 3rd generation solar technologies will achieve higher efficiencies and lower costs than1st or 2nd generation technologies. Some of these technologies are
  • 37. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 26 NanocrystalSolar Cells, Photo-electrochemical cells, Dye-sensitized hybrid solar cells and Polymer Solar cells. Nanocrystal solar cell technology is based on grainsof Nanocrystals or quantum dots. Examples are Lead selenide (PbSe) semiconductor and Cadmium telluride (CdTe) semiconductor. Quantum dots have band-gaps that are tunable across a wide range of energy levels by changing the quantum dot size. This is in contrast to crystalline materials, where the band-gap is fixed based on the material composition. This property makes quantum dots viable for multi-junction solarcells,where a variety of different band-gap materials are used to optimize efficiency by harvesting select portions of the solar spectrum. Additional advantages of these cells are; Low-energy and high-throughput processing technologies, low material cost, performs even at low incident light conditions. The disadvantage is that efficiency is still lower than silicon wafer based solar cells and also there is a risk of material degradation overtime. The efficiency of this type of solar cell is approaching about 11%. Please see the Figure 3.8 below for best solar cell research efficiencies to 3rd generation solarcells. Figure 3.9 3RD Generations Solar Cells Efficiency Milestone
  • 38. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 27 3.7.4 4TH Generation Solar Cells and Future Trend This category of solar cells combined the 3rd generation technologies to form the 4th generation solar cells technology. Example is the nanocrystal/polymer solar cell, a Composite photovoltaic cell technology which combines the elements of the solidstate and organic PV cells to form the Hybrid-nanocrystalline oxide polymer composite cell. Although most of these technologies are still in the embryonic development stage, it is predicted that because of the lower cost of material, this type of solar cell would significantly make solar deployment affordable. Another area where Photovoltaic solar cell technology has achieved significant efficiency milestone is in the concentrator solar cell technology.Example is the Multi-junctions (III-Vs) solar cells which has recorded efficiency of greater than 41%. Figure 3.9 below shows best research solar cell efficiency to date, courtesy of NREL (NationalRenewable Energy Laboratory) and Spectrolab. Figure 3.10 Best Research Solar Cells Efficiencies
  • 39. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 28 Figure 3.11 Record 41.6%-Efficient Concentrator Solar Cells Efficiency 3.8 Solar Array Mounting andTracking The conversion efficiency of a solar panel is directly proportional to the amount of direct solar irradiance that is absorbed. Irradiance is the amount of solar radiation that strikes the surface of a solar cell or panel and it is expressed in kW/m2 . The irradiance multiply by time is a measure of solar insolation. The peak sun hours is the numberof hours per day when the solar insolation =1kw/m2 .Apart from the effect of atmospheric attenuations, solar energy absorption is also affected by the earth‘s distance from the sun and the earth tilt angle with respect to the sun. The angle between the true south and the point on the horizon directly below the sun is the Azimuth angle, measured in degrees east or west of true south. For south facinglocations in the northern hemisphere, the default value is an azimuth angle of180°.Increasing the azimuth angle maximizes afternoon energy production. For a fixed PV array,the azimuth angle is the angle clockwise from true north that the PV array faces and for asingle axis tracking system, the azimuth angle is the angle clockwise from true north of the axis of rotation. The azimuth angle is not applicable for dual axissolar tracking PV arrays.
  • 40. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 29 Table 3.2 Azimuth Angle by heading The sun‘s height above the horizon is its altitude and it changes based on time and season of the year. Based on the sun‘s altitude changes, the tilt angle of a solar module with respect to the sun must be carefully considered during module or array installations. The general practice for fixed array is that the tilt angle be equal to the latitude, for providence Rhode Island, the latitude is 41.73˚. For better absorption, it is recommended that the tilt angle be adjusted to Latitude + 15˚ during winter and Latitude - 15˚ duringsummer. Figure 3.12 Sun’s position; Azimuth and Altitude 3.9 Solar Tracking A solar tracker is a device that move or adjust the positional angle of solar photovoltaic panel towards the sun. The sun‘s position varies both with season and time of day as the sun moves across the sky. Solar panels absorb energy better when orientated perpendicular tothe sun, therefore the solar tracker mechanism will essentiallyincrease the effectiveness of solar panels over a fixed solar array or panel.  Power (W) =VI,
  • 41. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 30  Irradiance = (W/m²)and  insolation =W/m²/day 3.13A simple automatic tracking solar system model Several factors must be considered when determining the use of trackers. Some of these include: the solar technology being used, the amount of direct solar irradiation available and the cost to install and maintain the trackers among others. 3.9.1 Types of Tracker Trackers can be categorized by the complexity of operation and sophistication. There are two major groups; Active and passive Trackers. Passive trackers are without motor. Active trackers are motorized and can be sub-categorized into single axis and dual axis trackers: 3.9.1.1 Single Axis Solar trackers can either have a horizontal or a vertical axis. The horizontal type is used in tropical regions where the sun gets very high at noon, but the days are short. The vertical type is used in high latitudes where the sun does not get very high, butsummer days can be very long. In concentrated solar power applications, single axis trackers are used with parabolic and linear Fresnel mirror designs.
  • 42. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 31 3.14Horizontal and vertical single axis tracker 3.9.1.2 Dual Axis The Dual axis solar trackers have both a horizontal and a vertical axis and thus they can track the sun's apparent motion virtually at any angle. A dual axis tracker maximizes the total power output of solar array by keeping the panels in direct sunlight for the maximum number of hours per day. 3.15Horizontal dual axis tracker 3.9.2 Tracker Components
  • 43. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 32 A typical solar tracking system consist of mechanical parts like the linear actuatorwith integrated dc or ac motor and gear and an electronic parts like motor drive and controller, sun sensor and power supply. Based on complexity of design and accuracy of tracking, there might be more additional components than those mentioned above. For example, The AZ125 Wattsun dual tracker shown inFigure3.15 below can move up to 270˚ in the horizontal direction and up to 75˚ vertical. Figure 3.16 A 2-Axis Tracking system 3.10 Fixed Array Vs Tracked Array A typical solar array with polycrystalline solar cells with 14-18% conversion efficiency would need area of about 7-8m2 to produce a 1KW peak power. Some applications does not allow enough space for larger array area but still need toproduce sufficient power to meet a desired energy need. Therefore the question of whether to track an array or not is based on specific situation and need. For a fixed Array, the general norm is to install at angle of the Altitude. In the case of Rhode Island region, the Altitude is approximately about 41degree. However, in one of my evaluation of the tilt angle adjustment for a fixed array, I found out that mounting an array at an optimum angle of mount for a stationary array would generate more power than just using the Altitude angle all year round. Figure 3.16 below shows a 30W array that was mounted at the altitude angle as well as at angle slightly higher than the altitude angle undersimilar environmental conditions during the beginning of winter2012.
  • 44. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 33 The results as shown in the plot of Figure 3.17 shows that mounting at angle slightly higher than the altitude (blue) has about 5% peak power improvement over the altitude tilt angle (green). Figure 3.17 30W/2.5V solar panel Figure 3.18 Plots of peak power at different tilt angles. 3.11 PV-WATTS Modeling 35 30 25 20 15 Power Power Tilt-Adjusted 10 5 0 8AM 9AM 10AM 11AM 12PM 1PM 2PM 3PM 4PM 5PM 6PM
  • 45. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 34 To further demonstrate the advantage of tracked array over fixed array, the 5KW power system design was also modeled using the PV-Watts simulation tool, which is an Internet-accessible simulation tool for providing quick approximation of theelectrical energy producedby a grid-connected crystalline silicon photovoltaic (PV) system for up to about 239 locations in the US. Users would typically select a location from a station map and set the PV system parameters and the PVWATTS performs an hour-by-hour simulation of monthly and annual alternating current (AC) energy production in kilowatts and energy value in dollars. Some of the system parameters that may be specified include AC rating/size, local electric costs, PV array type (fixed or tracking), PV array tilt angle, and PV array azimuth angle. The tool is available at the National Renewable Energy Laboratory (NREL) website. The results as shown below; proved that the tracked array generates more power (22.8% more) than12. Table 3.3 PV-WATTS Simulation of the 5KW Power system: 2-Axis Tracker
  • 46. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 35 Figure 3.19PV-WATTS Analysis of the 5KW Project: Fixed Vs 2-Axis Tracker 3.12 Array Sizing Apart from installing an array for optimum tilt angle, array sizing is also very important when deploying a solar power system. Photovoltaic power system are sizedbased on ; load estimate , inverter system power estimate, wiring sizes, battery and the charge control size estimate (for hybrid or standalone system) and available area. In the 5KW power project for example, (one of the panels we built as shown in Figure 3.21below) space was not an issue, therefore tracking was not considered. Theload demand analysis for the project is as follows and also detailed in table 3.2below 3.13 Load Analysis For The 5KW Power System From the table, the size of the modules was based on; the total daily Amp-Hours/day = 1737 Average Sun-hours/day = 5 based on location in Newport RI; Minimum Power required to meet demand; Because of system losses, it is a general practice to add 20% to minimum power when sizing array; the array size was therefore based on 4.168KW + 0.2*4.168KW = 5KW.
  • 47. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 36 A 12V/294Wmodule would require 17 parallel panels to make 5KW array as shown in the schematic Figure 3.19 below. Figure 3.20Parallel connections of 17 (12V) panels Figure 3.21 12V/294W Hand Made Solar Panel
  • 48. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 37 Table 3.4 Load Estimate of the 5KW power system 3.14 Solar (Photovoltaic) Power System Solar power systems can generally be classified according to their functional and operational requirements, component configurations and integration with other power sources and electrical loads. The two principal classifications are grid-tied or utility- interactive systems and stand-alone systems. Photovoltaic systems can be designed to provide DC and/or AC power service, can also operate interconnected with or independent of the utility grid, and can be connected with other energy sources and energy storage systems. Grid-connected or utility-integrated PV systems are designed to operate in parallel with the electric utility grid. The primary component in grid- connected PV systems is the inverter. The photovoltaic inverter system (PVI) converts the DC power produced by the PV array into AC power consistent with the voltage and
  • 49. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 38 power quality requirements of the utility grid. The PVI should also automatically stops supplying power to the grid when the utility grid is not energized (Anti-Island requirement). The block flow diagram of a typical grid tied solar power system is shown in the Figure 3.21 below. Figure 3.22 Grid Interactive Photovoltaic Power systems From the Figure above, the DC voltage from the solar power array is fed into the DC- disconnect or string combiner and then to the inverter core. The inverter takes the DC voltage input and performs power conditioning operations through the power electronics switching devices to invert the DC voltage to AC sine wave voltage that is consistent with the voltage and power quality requirements of the utility grid. One key requirement of all grid interactive inverters is that the inverter must be able to recognize and stop operating if the grid is not present either due to fault or in case of utility scheduled service based on IEEE-1547 standard requirements. A bi-directional interface and feedback compatibility is made between the PV system AC output circuits and the electric utility network through the AC disconnects switch and the contactor. This interface also allows the AC power produced by the PV system to either supply on-site electrical loads or to back-feed the grid when the PV power system output is greater than the on-site load demand. At night and or during overcastsituation when the electrical loads are greater than the power output from the PVI, the balance of power required by the load is received from the grid.
  • 50. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 39 3.15 Smart Grid Photovoltaic Inverter System (SGPVI) There are tremendous research going on to refurbish the grid of the future for smartness and efficiency. The ‗Smart Grid‘ concept is still evolving and so also are the standards that defines and qualifies what a smart grid is. Because these standards are yet to mature but still in the developmental stage, it is difficult to ascribe aspecific definition to smart grid. However, Smart Grid in the concept of the integration of the electrical and information infrastructures into the utility system can be defined as the incorporation of automation and information technologies with the existing electrical network in order to provide overall improvement to the utility‘s power reliability and performance. The smart grid would function to deliver increased energy efficiencies and provide significant reduction in carbon emissions and other environmental hazards. It must also provide consumers with the flexibility to manage their energy usage to save money on energy while supporting renewable energyintegration.Additional advantage of the smart grid is that it must be intelligent to diagnose power outage and troubleshoot to provide automatic restoration. It must also be able to provide security of the power network system by detecting and reporting network system intruders. Smart Grid total solutions is being driven to provide Assets and Demand Optimization, Smart metering and communications, Distribution and Transmission optimization, and Engineering design optimization. The Smart grid inverter system must therefore be designed to meet these new grid requirements asspecified in the IEEE-1547 standard (Physical and electrical interconnections between utility and distributed generation (DG)) and other standards like ANSI C12.19/MC1219, Advanced metering infrastructure (AMI) etc. 3.16 Grid-Integrated Photovoltaic Inverter System The process of converting the dc power from the solar array to ac power which can then be used to power industrial or household ac loads or interfaced into the grid is known as inversion. Other than dc-ac inversion, the other major functions or features that are common to most grid-tied solar inverter systems are;  Maximum power pointTracking,  Grid integration anddisconnection.
  • 51. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 40  RemoteMonitoring Within the inverter system, dc power from the PV array is inverted or converted to ac power via a set of solid state switches, typically MOSFETs and or IGBTs which essentially switches the dc power back and forth, creating ac (alternating current) power. The arrangement of these semiconductor switches comes in different format known as topology. Figure 3.22 below shows a 2-level 3-phase inverter topology. The inverter electronics power stage consist of 6-IGBT power switches arranged in a 3-phase bridge. By alternately closing the top left and bottom right switches and vise versa of each phase the dc voltage is inverted from positive to negative triangular ac waveforms. These 3-phase waveforms are pulse width modulated to create modified sine waves which are then fed into the line filter inductor and capacitors to smooth out the high frequency components of the modified ac waveforms. The magnitude of theapproximated ac voltage is typically about 208Vac 60HZ line to line which is then fed into the transformer. The transformer serves two major purposes in this configuration; to convert the ac voltage to the correct grid ac voltage both in magnitude and phase angle. The transformer also serves to provide isolation between the grid and the PV. The DC input voltage is typically about 300 -600Vdc in the US and can go up to about 1KV in Europe. Figure3.23 2-level 3-phase Inverter Topology
  • 52. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 41 3.17 Multi-level Inverter Topology Another type of inverter topology is the multi-level inverter. Figure 3.23 below shows a 3-level topology. Each phase has four IGBTs connected in series. The applied voltage on the IGBT is half of a typical conventional two level inverter because of the connection of the series bus capacitors; therefore the topology has the capability of handling higher bus voltage. Other advantages is lower line-to-line and common- modevoltage steps and lower output current ripple for the same switching frequency as that used in a two level inverter. Because of the staircase waveform characteristics of multilevel inverters, they tend to have reduced electromagnetic compatibity (EMC) issues and lower dv/dt spikes. The basic operation of the circuit below can be explained based on table 1.6 and using a single phase w (Figure 3.24) to demonstrate the switching state and operation of the IGBTs. Figure 3.24, 3-level 3-phase Inverter Topology
  • 53. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 42 Figure 3.25, 3-level 3-phase Inverter Topology Phase 1 3.18 Output Voltageand Switching States The 3- level inverter topology produces three different output voltage levels namely; the DC bus voltage V+, zero voltage and DC bus negative voltage whereas a two level inverter can only connect the output to either the plus bus or the negative bus. From the Figure 3.24 above and considering the single phase ‗W‘ operation; when switch Q1 and Q2 are turned on, the output is connected to V+; when Q2 and Q3 are on, the output is connected to V0; and whenQ3 and Q4 are on, the output is connected to V-. From table 1.6, it is shown that Q2 and Q3 would have about 50% duty cycle much longer than Q1 and Q4 which operates at 25% duty cycle. Clamp diodes D1 and D2 provide the connection to the neutral point. Therefore, Q2 and Q3 would have greater conduction loss than Q1 and Q4 but far less switching loss. This topology also has another key advantage, higher efficiency dueto decreased switching losses and also reduced output filter component size and cost as compared to a two level inverter.
  • 54. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 43 3.19 The Maximum Power Point Tracking (MPPT) The feature that allows an inverter to remain on the ever-moving maximum power point (MPP) of a PV array is called maximum power point tracking (MPPT). As discussed in the section of the solar cell device physics, the IV characteristic curve of PV modules includes the short-circuit current value (Isc) at 0 Vdc, the open-circuit voltage (Voc) value at 0 A and a ―knee‖, the point where maximum power point (MPP) is found on the curve, this is the location on the IV curve where the voltage multiplied by the current yields the highest value of power. Figure 3.25 shows the MPP for a module at full sun at various temperature conditions. As cell temperature increases, voltage decreases and module conversion efficiency suffers. Other than temperature, module performance is also affected by sun irradiance. When sun is full i.e. at irradiance of 1000W/m2 , module current is highest and when there is less sunlight, module current decreases and so is conversion efficiency. Since sunlight intensity and module or cell temperature vary substantiallythroughout the day and the year, array MPP (current and voltage) also varies accordingly. The ability of an inverter to accommodate these environmental variations and optimize its performance to meet grid criteria and other regulatorystandards (NEC, IEEE and UL etc) at all the time of operation is achieved largely due to effective maximum power point tracking feature. Figure 3.26 MPP on IV-Curve of a PV Module
  • 55. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 44 3.20 Grid Integration and Disconnection All grid-tied solar inverter systems are bound by certain regulatory standards. Typically in the US, these standards are defined by bodies like the IEEE, UL (Under- writer Laboratory) and NEC (National Electrical Codes) NEC. The standards that govern grid-tied photovoltaic inverter systems are UL 1741 and IEEE 1547. One of the critical requirements of these standards is that all grid-tied inverters must disconnect from the grid if the ac line voltage or frequency goes above or below limitsprescribed in the standard. See the table 3.6 below for such limits. Also if the grid is not present due to a fault or for some other reasons, the inverter must shutdown to avoid the solar power system of being an island. In any of these cases, the solar inverter system must not interconnect or feed power into the griduntil the inverter is sure that proper utility voltage and frequency is recorded at the grid for a period of 5 minutes. This is to protect against the inverter feeding power into the grid during a fault or during a utility scheduled maintenanceexercise. Table 3.5 Utility grid voltage and frequency limits for grid-tied PV
  • 56. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 45 3.21 Monitoring and Communications The interactions of the various components that make up the solar power systems namely; The Grid, Inverter, and the solar array and all the various components and interconnect are achieved by effective software and monitoring communicationgadgets. For example looking at Figure 3.22 above, to reliably control the inverter, the software designed to run on the inverter‘s digital signal processor which controls the PWM waveforms and other feedback signals to and from the grid must function to meeting all the appropriate UL 1741 and IEEE 1547 safety requirements. Another important function of the software and monitoring portionof the system is thecontrols of the MPPT features that vary the dc voltage and current level as appropriate to accurately and quickly follow the moving MPP of the PV array. Software is also used to drive the contactor that connects the inverter to the grid in the morning and remove it from the grid at night when the sun goesout. 3.22 The Key Components ofaGrid-Tied Photovoltaic Inverter System Looking at Figure 3.22 above, some of the critical components of an inverter systems are: solid state switches i.e. IGBTs and or MOSFETs which are used to invert the DC voltage into ac voltage. Other key components in the main power inversion circuit are line inductors, capacitors and power transformer. The design selection of thesecritical components is very important for the efficient operation of the solar powersystem. 3.22.1 IGBT Module The IGBT, Insulated Gate Bipolar Transistor, is a solid state switching transistor that combines the collector-emitter voltage characteristics of a bipolar transistor and the drive characteristic of a MOSFET. It is controlled by voltage applied to the gate terminal. The IGBT, MOSFET and BJT are all solid state devices that can be used in switching applications. A brief comparison between the structures of these solid stateswitching devices is that; The NPN BJT is a three junction device that requires a continuous current flowing into the base region to operate the junctions to conduct current. Whereas MOSFET and the IGBT are voltage controlled devices, they only require voltage on the gate to maintain conduction through the device. The IGBT has
  • 57. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 46 one junction more than the MOSFET, and this junction allows higher blocking voltage and conductivity modulation for reduced on-state conduction losses. The additional junction in the IGBT does however limit switching frequency during conduction. MOSFET does not have this switching speed limitation. Inverters IGBT modules must be designed to be rugged, low loss and low on-state saturation voltages and must also be able to maintain a relatively high switching speed, up to 20KHZ with lessloss. A typical IGBT module and schematic from POWEREX. Figure 3.27 Powerex 600A/600V Dual IGBT Module Figure 3.28 Powerex 600A/600V Dual IGBT schematic 3.22.2Power Magnetics Another very critical portion of the Grid-tied solar inverter system is the power magnetic components, Line inductor and transformer.
  • 58. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 47 3.22.3 Inductor The function of the inductor is to smoothen out the raw and noisytriangular waveform of the pulse width modulated power switches. From Figure 3.22 the line inductors and the filter capacitors clean out the high frequency harmonics before passing the waveformsthrough the transformer. The IEEE 1547 requires that the current harmonics of grid-tied photovoltaic inverters be less than 5% THD andvoltage harmonics less than 2%THD. The main component that helps the inverter achieve these requirements is the inductor. A snap picture of the harmonics measurements on a Yokogawa power analyzer and data of power quality characteristic of a grid-tied inverter system that I worked on during the course of this thesis is as shown inFigure 3.28 below. As seen from the Figure, the current THD is about 2.1% and the Voltage THD about o.4% well below the requirement. A high level of harmonics could be a sign that the inductor is not efficient since harmonics are losses. Some other keyspecification of power line inductor is low winding temperature rise and low dc resistance. Insulation class should be N or R (200 to 220˚C). Another key feature of a good inductor is low acoustic noise typically below 50dB at full load. Inductor construction is also very important, there must be proper insulation between the laminations and the core brackets and other supporting structures to avoid close eddy current loop. Figure 3.29 shows the actual physical picture of the line inductor. Figure 3.29 Harmonics of a 3-phase Grid-tied Inverter system.
  • 59. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 48 Figure 3.30 3-Phase 300A Line Inductor 3.22.4 Transformer The main function of the transformer in a grid-tied solar power system is to convert the ac input voltage from the inverter core to the correct grid ac voltage both in magnitude and phase angle typically 208Vac RMS or 480V RMS Delta-Wye depending on configuration. The transformer also serves to provide isolation between the grid and the PV. The efficiency of the power magnetic (transformer and Inductor) is key to the efficiency of the solar power system. Some of the key specifications that define an efficient transformer are; very low No-load and Load losses, low winding temperature rise, good dielectric voltage withstand, good load regulation less than 1.5%, ability to withstand transient overvoltage situation up to 120% of rated voltage without saturation and no excessive audible noise (IEEE-1547). The efficiency of grid- tied inverter system is typically measured using the CEC (California EnergyCommission) efficiency model. The CEC models basically assign weighted values based on load levels and then the cumulative of all the load levels would be the overall efficiency. One of such transformer that I tested was a 100KVA 208/480V delta-wye transformer with a CEC efficiency spec on the name plate of 99.30% at 40 degree C ambient temperature.
  • 60. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 49 The physical picture is shown in Figure 3.30 below Figure 3.31 Snap picture of a 3-Phase 100KVA Transformer under test.
  • 61. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 50 Chapter 4 SOLAR PHOTOVOLTAIC MODULES The heart of a photovoltaic system is the solar module. Many photovoltaic cells are wired together by the manufacturer to produce a solar module. When installed at a site, solar modules are wired together in series to form strings. Strings of modules are connected in parallel to form an array. 4.1 Module Types Rigid flat framed modules are currently most common and most of theseare composed of silicon. Silicon cells have atomic structures that are single-crystalline (a.k.a. mono- crystalline), poly-crystalline (a.k.a. multi-crystalline) or amorphous (a.k.a. thin film silicon). Other cell materials used in solar modules are cadmium telluride (CdTe, commonly pronounced ―CadTel‖) and copper indium diselenide (CIS). Some modules are manufactured using combinations of these materials. An example is a thin film of amorphous silicon deposited onto a substrate of single-crystalline silicon. In 2005 approximately 90 percent of modules sold in the United States were composed of crystalline silicon, either single- crystalline or poly-crystalline. The market share of crystalline silicon is down from previous years, however, and continues to drop as sales of amorphous silicon; CdTe and CIS modules are growing. 4.1.1 Building Integrated Photovoltaic Products PV technology has been integrated intoroofing tiles, flexible roofing shingles, roofing membranes; adhesive laminates for metal standing-seam roofs, windows, and other building integrated photovoltaic (BIPV) products. BIPV modules are generally more expensive than rigid flat modules, but are anticipated to eventually reduce overall costs of a PV system because of their dual purpose.
  • 62. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 51 4.1.2 Rated Power Grid-connected residential PV systems use modules with rated poweroutput ranging from 100-300 watts. Modules as small as 10 watts are used for other applications. Rated power is the maximum power the panel can produce with 1,000 watts of sunlight per square meter at a module temperature of 25o C or 77o F in still air. Actual conditions will rarely match rated conditions and so actual power output will almost always be less. 4.1.3 Pv System Voltage Modern systems without batteries are typically wired to providefrom 235V to 600V. In battery-based systems, the trend is also toward use of higher array voltages, although many charge controllers still require lower voltages of 12V, 24V or 48V to match the voltage of the battery string. 4.2 Using Manufacturer’s Product Information toCompare Modules Since module costsand efficiencies continue to change as technology and manufacturing methods improve, it is difficult to provide general recommendations that will be true into the future regarding, for example, which type of module is cheapest or the best overall choice. It is best to make comparisons based on current information provided by manufacturers, combined with the specific requirements of your application. Two figures that are useful in comparing modules are the modules‘ price per watt and the rated power output per area (or efficiency). When looking through a manufacturer‘s catalog of solar modules, you will often find the rated power, the overall dimensions of the module, and its price. Find the cost per watt by dividing the module‘s price by its rated output in watts. Find the watts per area, by dividing its rated output by its area.
  • 63. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 52 4.3 Module Cost perWatt As a general rule, thin film modules have lower costs thancrystalline silicon modules for modules of similar powers. 4.3.1 Module Efficiency (Watts perArea) Modules with higher efficiency will have a higherratio of watts to area. The higher the efficiency, the smaller the area (i.e. fewer modules) will be required to achieve the same power output of an array. Installation and racking costs will be less with more efficient modules, but this must be weighed against the higher cost of the modules. Amorphous silicon, thin film CdTe and CIS modules have rated efficiencies that are lower than crystalline silicon modules, but improvements in efficiency continue. 4.4 Amorphous Silicon inCloudy Climates Of importance to the Pacific Northwest,amorphous silicon modules have higher efficiency than crystalline silicon under overcast conditions. In cloudy weather, all types of amorphous silicon modules tend to perform better than crystalline silicon, with multi- junction (i.e. double- and triple-junction) amorphous silicon modules performing as much as 15 percent better. In Britain, which has a similar climate to ours, multi-junction amorphous silicon modules have been shown to produce more power over the course of the year than crystalline silicon modules. Note that because the power ratings of modules are determined under high light, their rated efficiency (or rated watts per area), will not reflect performance in overcast weather. 4.5 Poly-Crystalline orSingle-Crystalline Silicon The power output of single-crystallineand poly-crystalline modules of the same area is quite similar. 5 Both types of crystalline silicon are very durable and have stable power output over time. Therefore, do not be too concerned about the distinction between single-crystalline and poly-crystalline silicon in selecting a module.
  • 64. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 53 On the other hand, higher module efficiencies can be achieved by some combination products that have recently appeared on the market, such as amorphous silicon deposited on a single-crystalline substrate. These high efficiency modules may be a good choice particularly if the area available for the installation is limited. 4.6 Silicon Modules versusOther Module Types The power output of CdTe modules hasbeen less stable than silicon modules,although improvements are being made. For the time being, as for modules of any type, check manufacturer‘s warranties. A warranty guaranteeing high power output over 20 to 25 years is an indication of the longevity of the cell material. 4.7 Warranty It is important to verify warranty periods of all components of the system,including solar modules. Most modules are very durable, long lasting and can withstand severe weather, including extreme heat, cold and hailstorms. Reflecting this longevity, most silicon modules carry 20- or 25-year manufacturer warranties.
  • 65. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 54 Chapter 5 BATTERY BANK OF SOLAR SYSTEM Batteries store direct current electrical energy for later use. This energy storage comes at a cost, however, since batteries reduce the efficiency and output of the PV system, typically by about 10 percent for lead-acid batteries. Batteries also increase the complexity and cost of the system. 5.1 Types of Batteries Commonly Used In PV Systems Are 5.1.1 Lead-Acid Batteries Lead-acid batteries are most common in PV systems in general and sealed lead acid batteries are most commonly used in grid-connected systems. Sealed batteries are spill- proof and do not require periodic maintenance. Flooded leadacid batteries are usually the least expensive but require adding distilled water at least monthly to replenish water lost during the normal charging process. There are two types of sealed lead acid batteries: sealed absorbent glass mat (AGM) and gel cell. AGM lead-acid batteries have become the industry standard, as they are maintenance free and particularly suited for grid-tied systems where batteries are typically kept at a full state of charge. Gel-cell batteries, designed for freeze-resistance, are generally a poor choice because any overcharging will permanently damage the battery. 5.1.2 Alkaline Batteries Because of their relatively high cost, alkaline batteries are only recommended where extremely cold temperatures (-50o F or less) are anticipated or for certain commercial or industrial applications requiring their advantages over lead-acid batteries. These advantages include tolerance of freezing or high temperatures, low maintenance requirements, and the ability to be fully discharged or over-charged without harm.
  • 66. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 55 5.2 Sizing Battery Banks For grid-connected systems, batteries are usually sized for relatively short time periods with 8 hours being typical. Size may vary, however, depending on the particular needs of a facility and the length of power outages expected. For comparison, battery banks for off-grid systems are usually sized for one to three cloudy days. 5.3 Interaction withSolar Modules The solar array must have a higher voltage than the battery bank in order to fully charge the batteries. For systems with battery back-up, pay particular attention to the rated voltage of the module, also called the maximum power point (Vmpp), in the electrical specifications. It is important that the voltage is high enough relative to the voltage of a fully charged battery. For example, rated voltages between 16.5V and 17.5V are typical for a 12V system using liquid lead-acid batteries. Higher voltages may be required for long wiring distances between the modules and the charge controller and battery bank.
  • 67. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 56 Chapter 6 THE SCIENTIFIC STORAGE BATTERY CHARGING TECHNOLOGY In the current solar power systems, batteries accounted an important part of the system cost. With the using time increased, the discharge capacity increased gradually to reach the maximum. With the increase in the number of charge-discharge, discharge capacity decreased, until its charge capacity can no longer be restored to the provisions extent, this indicates the end of battery‘s life.Generally speaking, the influence factors of batteries are: the effects of discharge, the influence of charging and temperatures. General battery control methods are as follows: 6.1 Constant-Current Charging It can be applied to a number of batteries connected in series. The battery capacity can easily behind the restoration. It is best used in the small current long battery mode. The deficiencies of this method are: battery charging electric is too small from the beginning, too large in the late charging, the charging voltage is too high, the charging time is too long and the charging efficiency is less than 65%. 6.2 Constant-Voltage Charging This charging method is generally applicable to small solar power systems. The advantages are: charging process produces less gas, the charging time is short, the energy consumption is low and the charging efficiency can reach 80%. The deficiencies of this method are: battery charging electric is too large from the beginning, too small in the late charging, the initial charging of the battery terminal voltage changes in the compensation became very difficult.
  • 68. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 57 6.3 Two-Stage, Three-Stage Charging This way is to overcome constant current and constant voltage charging shortcomings. It requires constant flow of battery charging first, when battery charge has reached a certain capacity, then use constant-voltage charging method. Such batteries charging won't produce great current at the beginning and great voltage later. After charging finished, some charging controller allow many small current continue to charge the battery to compensate for battery‘s self-discharge, this stage is also known as floating stage. This charging method is a better way to recharge. 6.4 Other Charging Ways On different occasions using the charge control strategy optimized for battery charging control system can improve the state of battery charge and effectively extend the life of batteries. Only conventional strategies cannot achieve the purpose of efficient use, according to the actual situation, we can use suitable method for the battery charging. For example, in the solar electric control system, we can use maximum power point tracking charge mode when the solar array output energy is not sufficient to provide the battery charge in the current circumstances, at this point all this energy by battery receive. When the output energy is more than required battery energy we can use three-stage charging method.
  • 69. IMPROVING THE EFF. OF SOLAR PV PWR GEN IN SEVERALIMP WAYS GCT DEE SESSION 2014-2018 Page 58 Chapter 7 Inverter of solar system 7.1 Inverters Take Care of Four Basic Tasks Of Power Conditioning • Converting the DC power coming from the PV modules or battery bank to AC power • Ensuring that the frequency of the AC cycles is 60 cycles per second • Reducing voltage fluctuations • Ensuring that the shape of the AC wave is appropriate for the application, i.e. a pure sine wave for grid-connected systems 7.2 Criteria forSelecting aGrid-Connected Inverter-The Following Factors Should Be Considered For a Grid-Connected Inverter •A UL1741 listing of the inverter for use in a grid-interactive application • The voltage of the incoming DC current from the solar array or battery bank. • The DC power window of the PV array • Characteristics indicating the quality of the inverter, such as high efficiency and good frequency and voltage regulation • Additional inverter features such as meters, indicator lights, and integral safety disconnects • Manufacturer warranty, which is typically 5-10 years • Maximum Power Point Tracking (MPPT) capability, which maximizes power output Most grid-connected inverters can be installed outdoors, while most off-grid inverters are not weatherproof. There are essentially two types of grid-interactive inverters: those designed for use with batteries and those designed for a system without batteries.