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Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Standard Costs and
Variance
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Standard Costs
Standards are benchmarks or “norms”
for measuring performance. Two types
of standards are commonly used.
Quantity standards
specify how much of an
input should be used to
make a product or
provide a service.
Cost (price)
standards specify
how much should be
paid for each unit
of the input.
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Standard Costs
Direct
Material
Deviations from standard deemed significant
are brought to the attention of management, a
practice known as management by exception.
Type of Product Cost
Amount
Direct
Labor
Manufacturing
Overhead
Standard
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Accountants, engineers, purchasing
agents, and production managers
combine efforts to set standards that
encourage efficient future production.
Setting Standard Costs
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Setting Direct Material Standards
Price
Standards
Summarized in
a Bill of Materials.
Final, delivered
cost of materials,
net of discounts.
Quantity
Standards
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Setting Direct Labor Standards
Rate
Standards
Often a single
rate is used that reflects
the mix of wages earned.
Time
Standards
Use time and
motion studies for
each labor operation.
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Setting Variable Overhead Standards
Rate
Standards
The rate is the
variable portion of the
predetermined overhead
rate.
Activity
Standards
The activity is the
base used to calculate
the predetermined
overhead.
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Standard Cost Card – Variable
Production Cost
A standard cost card for one unit of
product might look like this:
A A x B
Standard Standard Standard
Quantity Price Cost
Inputs or Hours or Rate per Unit
Direct materials 3.0 lbs. 4.00
$ per lb. 12.00
$
Direct labor 2.5 hours 14.00 per hour 35.00
Variable mfg. overhead 2.5 hours 3.00 per hour 7.50
Total standard unit cost 54.50
$
B
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Are standards the
same as budgets?
A budget is set for
total costs.
Standards vs. Budgets
A standard is a per
unit cost.
Standards are often
used when
preparing budgets.
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Price and Quantity Standards
Price and and quantity standards are
determined separately for two reasons:
 The purchasing manager is responsible for raw
material purchase prices and the production manager
is responsible for the quantity of raw material used.
 The buying and using activities occur at different times.
Raw material purchases may be held in inventory for a
period of time before being used in production.
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
A General Model for Variance Analysis
Variance Analysis
Price Variance
Difference between
actual price and
standard price
Quantity Variance
Difference between
actual quantity and
standard quantity
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Variance Analysis
Price Variance Quantity Variance
Materials price variance
Labor rate variance
VOH spending variance
Materials quantity variance
Labor efficiency variance
VOH efficiency variance
A General Model for Variance Analysis
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Price Variance Quantity Variance
Actual Quantity Actual Quantity Standard Quantity
× × ×
Actual Price Standard Price Standard Price
A General Model for Variance Analysis
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Price Variance Quantity Variance
Actual Quantity Actual Quantity Standard Quantity
× × ×
Actual Price Standard Price Standard Price
A General Model for Variance Analysis
Actual quantity is the amount of direct
materials, direct labor, and variable
manufacturing overhead actually used.
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Price Variance Quantity Variance
Actual Quantity Actual Quantity Standard Quantity
× × ×
Actual Price Standard Price Standard Price
A General Model for Variance Analysis
Standard quantity is the standard quantity
allowed for the actual output for the period.
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Price Variance Quantity Variance
Actual Quantity Actual Quantity Standard Quantity
× × ×
Actual Price Standard Price Standard Price
A General Model for Variance Analysis
Actual price is the amount actually
paid for the input used.
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
A General Model for Variance Analysis
Standard price is the amount that should
have been paid for the input used.
Price Variance Quantity Variance
Actual Quantity Actual Quantity Standard Quantity
× × ×
Actual Price Standard Price Standard Price
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
A General Model for Variance Analysis
(AQ × AP) – (AQ × SP) (AQ × SP) – (SQ × SP)
AQ = Actual Quantity SP = Standard Price
AP = Actual Price SQ = Standard Quantity
Price Variance Quantity Variance
Actual Quantity Actual Quantity Standard Quantity
× × ×
Actual Price Standard Price Standard Price
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Glacier Peak Outfitters has the following direct
material standard for the fiberfill in its mountain
parka.
0.1 kg. of fiberfill per parka at $5.00 per kg.
Last month 210 kgs of fiberfill were purchased
and used to make 2,000 parkas. The material
cost a total of $1,029.
Material Variances Example
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
210 kgs. 210 kgs. 200 kgs.
× × ×
$4.90 per kg. $5.00 per kg. $5.00 per kg.
= $1,029 = $1,050 = $1,000
Price variance
$21 favorable
Quantity variance
$50 unfavorable
Actual Quantity Actual Quantity Standard Quantity
× × ×
Actual Price Standard Price Standard Price
Material Variances Summary
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
210 kgs. 210 kgs. 200 kgs.
× × ×
$4.90 per kg. $5.00 per kg. $5.00 per kg.
= $1,029 = $1,050 = $1,000
Price variance
$21 favorable
Quantity variance
$50 unfavorable
Actual Quantity Actual Quantity Standard Quantity
× × ×
Actual Price Standard Price Standard Price
$1,029  210 kgs
= $4.90 per kg
Material Variances Summary
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
210 kgs. 210 kgs. 200 kgs.
× × ×
$4.90 per kg. $5.00 per kg. $5.00 per kg.
= $1,029 = $1,050 = $1,000
Price variance
$21 favorable
Quantity variance
$50 unfavorable
Actual Quantity Actual Quantity Standard Quantity
× × ×
Actual Price Standard Price Standard Price
0.1 kg per parka  2,000 parkas
= 200 kgs
Material Variances Summary
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Material Variances:
Using the Factored Equations
Materials price variance
MPV = AQ (AP - SP)
= 210 kgs ($4.90/kg - $5.00/kg)
= 210 kgs (-$0.10/kg)
= $21 F
Materials quantity variance
MQV = SP (AQ - SQ)
= $5.00/kg (210 kgs-(0.1 kg/parka 2,000 parkas))
= $5.00/kg (210 kgs - 200 kgs)
= $5.00/kg (10 kgs)
= $50 U
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Isolation of Material Variances
I need the price variance
sooner so that I can better
identify purchasing problems.
You accountants just don’t
understand the problems that
purchasing managers have.
I’ll start computing
the price variance
when material is
purchased rather than
when it’s used.
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Material Variances
Hanson purchased and
used 1,700 pounds.
How are the variances
computed if the amount
purchased differs from
the amount used?
The price variance is
computed on the entire
quantity purchased.
The quantity variance
is computed only on
the quantity used.
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Responsibility for Material Variances
Materials Price Variance
Materials Quantity Variance
Production Manager Purchasing Manager
The standard price is used to compute the quantity variance
so that the production manager is not held responsible for
the purchasing manager’s performance.
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
I am not responsible for
this unfavorable material
quantity variance.
You purchased cheap
material, so my people
had to use more of it.
Your poor scheduling
sometimes requires me to
rush order material at a
higher price, causing
unfavorable price variances.
Responsibility for Material Variances
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Hanson Inc. has the following direct material
standard to manufacture one Zippy:
1.5 pounds per Zippy at $4.00 per pound
Last week 1,700 pounds of material were
purchased and used to make 1,000 Zippies.
The material cost a total of $6,630.
Zippy
Quick Check 
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Quick Check  Zippy
Hanson’s material price variance (MPV)
for the week was:
a. $170 unfavorable.
b. $170 favorable.
c. $800 unfavorable.
d. $800 favorable.
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Hanson’s material price variance (MPV)
for the week was:
a. $170 unfavorable.
b. $170 favorable.
c. $800 unfavorable.
d. $800 favorable.
MPV = AQ(AP - SP)
MPV = 1,700 lbs. × ($3.90 - 4.00)
MPV = $170 Favorable
Quick Check  Zippy
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Quick Check 
Hanson’s material quantity variance (MQV)
for the week was:
a. $170 unfavorable.
b. $170 favorable.
c. $800 unfavorable.
d. $800 favorable.
Zippy
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Hanson’s material quantity variance (MQV)
for the week was:
a. $170 unfavorable.
b. $170 favorable.
c. $800 unfavorable.
d. $800 favorable.
MQV = SP(AQ - SQ)
MQV = $4.00(1,700 lbs - 1,500 lbs)
MQV = $800 unfavorable
Quick Check  Zippy
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
1,700 lbs. 1,700 lbs. 1,500 lbs.
× × ×
$3.90 per lb. $4.00 per lb. $4.00 per lb.
= $6,630 = $ 6,800 = $6,000
Price variance
$170 favorable
Quantity variance
$800 unfavorable
Actual Quantity Actual Quantity Standard Quantity
× × ×
Actual Price Standard Price Standard Price
Zippy
Quick Check 
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Hanson Inc. has the following material standard
to manufacture one Zippy:
1.5 pounds per Zippy at $4.00 per pound
Last week 2,800 pounds of material were
purchased at a total cost of $10,920, and 1,700
pounds were used to make 1,000 Zippies.
Zippy
Quick Check  Continued
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Actual Quantity Actual Quantity
Purchased Purchased
× ×
Actual Price Standard Price
2,800 lbs. 2,800 lbs.
× ×
$3.90 per lb. $4.00 per lb.
= $10,920 = $11,200
Price variance
$280 favorable
Price variance increases
because quantity
purchased increases.
Zippy
Quick Check  Continued
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Actual Quantity
Used Standard Quantity
× ×
Standard Price Standard Price
1,700 lbs. 1,500 lbs.
× ×
$4.00 per lb. $4.00 per lb.
= $6,800 = $6,000
Quantity variance
$800 unfavorable
Quantity variance is
unchanged because
actual and standard
quantities are unchanged.
Zippy
Quick Check  Continued
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Glacier Peak Outfitters has the following direct
labor standard for its mountain parka.
1.2 standard hours per parka at $10.00 per hour
Last month employees actually worked 2,500
hours at a total labor cost of $26,250 to make
2,000 parkas.
Labor Variances Example
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
2,500 hours 2,500 hours 2,400 hours
× × ×
$10.50 per hour $10.00 per hour. $10.00 per hour
= $26,250 = $25,000 = $24,000
Rate variance
$1,250 unfavorable
Efficiency variance
$1,000 unfavorable
Actual Hours Actual Hours Standard Hours
× × ×
Actual Rate Standard Rate Standard Rate
Labor Variances Summary
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Labor Variances Summary
2,500 hours 2,500 hours 2,400 hours
× × ×
$10.50 per hour $10.00 per hour. $10.00 per hour
= $26,250 = $25,000 = $24,000
Actual Hours Actual Hours Standard Hours
× × ×
Actual Rate Standard Rate Standard Rate
$26,250  2,500 hours
= $10.50 per hour
Rate variance
$1,250 unfavorable
Efficiency variance
$1,000 unfavorable
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Labor Variances Summary
2,500 hours 2,500 hours 2,400 hours
× × ×
$10.50 per hour $10.00 per hour. $10.00 per hour
= $26,250 = $25,000 = $24,000
Actual Hours Actual Hours Standard Hours
× × ×
Actual Rate Standard Rate Standard Rate
1.2 hours per parka  2,000
parkas = 2,400 hours
Rate variance
$1,250 unfavorable
Efficiency variance
$1,000 unfavorable
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Labor Variances:
Using the Factored Equations
Labor rate variance
LRV = AH (AR - SR)
= 2,500 hours ($10.50 per hour – $10.00 per hour)
= 2,500 hours ($0.50 per hour)
= $1,250 unfavorable
Labor efficiency variance
LEV = SR (AH - SH)
= $10.00 per hour (2,500 hours – 2,400 hours)
= $10.00 per hour (100 hours)
= $1,000 unfavorable
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Responsibility for Labor Variances
Production Manager
Production managers are
usually held accountable
for labor variances
because they can
influence the:
Mix of skill levels
assigned to work tasks.
Level of employee
motivation.
Quality of production
supervision.
Quality of training
provided to employees.
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Responsibility for
Labor Variances
I am not responsible for
the unfavorable labor
efficiency variance!
You purchased cheap
material, so it took more
time to process it.
I think it took more time
to process the
materials because the
Maintenance
Department has poorly
maintained your
equipment.
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Hanson Inc. has the following direct labor
standard to manufacture one Zippy:
1.5 standard hours per Zippy at $12.00 per
direct labor hour
Last week 1,550 direct labor hours were
worked at a total labor cost of $18,910
to make 1,000 Zippies.
Zippy
Quick Check 
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Hanson’s labor rate variance (LRV) for
the week was:
a. $310 unfavorable.
b. $310 favorable.
c. $300 unfavorable.
d. $300 favorable.
Quick Check  Zippy
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Hanson’s labor rate variance (LRV) for
the week was:
a. $310 unfavorable.
b. $310 favorable.
c. $300 unfavorable.
d. $300 favorable.
Quick Check 
LRV = AH(AR - SR)
LRV = 1,550 hrs($12.20 - $12.00)
LRV = $310 unfavorable
Zippy
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Hanson’s labor efficiency variance (LEV)
for the week was:
a. $590 unfavorable.
b. $590 favorable.
c. $600 unfavorable.
d. $600 favorable.
Quick Check  Zippy
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Hanson’s labor efficiency variance (LEV)
for the week was:
a. $590 unfavorable.
b. $590 favorable.
c. $600 unfavorable.
d. $600 favorable.
Quick Check 
LEV = SR(AH - SH)
LEV = $12.00(1,550 hrs - 1,500 hrs)
LEV = $600 unfavorable
Zippy
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Actual Hours Actual Hours Standard Hours
× × ×
Actual Rate Standard Rate Standard Rate
Rate variance
$310 unfavorable
Efficiency variance
$600 unfavorable
1,550 hours 1,550 hours 1,500 hours
× × ×
$12.20 per hour $12.00 per hour $12.00 per hour
= $18,910 = $18,600 = $18,000
Zippy
Quick Check 
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Glacier Peak Outfitters has the following direct
variable manufacturing overhead labor standard
for its mountain parka.
1.2 standard hours per parka at $4.00 per hour
Last month employees actually worked 2,500
hours to make 2,000 parkas. Actual variable
manufacturing overhead for the month was
$10,500.
Variable Manufacturing Overhead
Variances Example
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
2,500 hours 2,500 hours 2,400 hours
× × ×
$4.20 per hour $4.00 per hour $4.00 per hour
= $10,500 = $10,000 = $9,600
Spending variance
$500 unfavorable
Efficiency variance
$400 unfavorable
Actual Hours Actual Hours Standard Hours
× × ×
Actual Rate Standard Rate Standard Rate
Variable Manufacturing Overhead
Variances Summary
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Actual Hours Actual Hours Standard Hours
× × ×
Actual Rate Standard Rate Standard Rate
2,500 hours 2,500 hours 2,400 hours
× × ×
$4.20 per hour $4.00 per hour $4.00 per hour
= $10,500 = $10,000 = $9,600
Spending variance
$500 unfavorable
Efficiency variance
$400 unfavorable
$10,500  2,500 hours
= $4.20 per hour
Variable Manufacturing Overhead
Variances Summary
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Actual Hours Actual Hours Standard Hours
× × ×
Actual Rate Standard Rate Standard Rate
2,500 hours 2,500 hours 2,400 hours
× × ×
$4.20 per hour $4.00 per hour $4.00 per hour
= $10,500 = $10,000 = $9,600
Spending variance
$500 unfavorable
Efficiency variance
$400 unfavorable
1.2 hours per parka  2,000
parkas = 2,400 hours
Variable Manufacturing Overhead
Variances Summary
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Variable Manufacturing Overhead
Variances: Using Factored Equations
Variable manufacturing overhead spending variance
VMSV = AH (AR - SR)
= 2,500 hours ($4.20 per hour – $4.00 per hour)
= 2,500 hours ($0.20 per hour)
= $500 unfavorable
Variable manufacturing overhead efficiency variance
VMEV = SR (AH - SH)
= $4.00 per hour (2,500 hours – 2,400 hours)
= $4.00 per hour (100 hours)
= $400 unfavorable
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Hanson Inc. has the following variable
manufacturing overhead standard to
manufacture one Zippy:
1.5 standard hours per Zippy at $3.00 per
direct labor hour
Last week 1,550 hours were worked to make
1,000 Zippies, and $5,115 was spent for
variable manufacturing overhead.
Zippy
Quick Check 
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Hanson’s spending variance (VOSV) for
variable manufacturing overhead for
the week was:
a. $465 unfavorable.
b. $400 favorable.
c. $335 unfavorable.
d. $300 favorable.
Quick Check  Zippy
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Hanson’s spending variance (VOSV) for
variable manufacturing overhead for
the week was:
a. $465 unfavorable.
b. $400 favorable.
c. $335 unfavorable.
d. $300 favorable.
Quick Check 
VOSV = AH(AR - SR)
VOSV = 1,550 hrs($3.30 - $3.00)
VOSV = $465 unfavorable
Zippy
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Hanson’s efficiency variance (VOEV) for
variable manufacturing overhead for the
week was:
a. $435 unfavorable.
b. $435 favorable.
c. $150 unfavorable.
d. $150 favorable.
Quick Check  Zippy
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Hanson’s efficiency variance (VOEV) for
variable manufacturing overhead for the
week was:
a. $435 unfavorable.
b. $435 favorable.
c. $150 unfavorable.
d. $150 favorable.
Quick Check 
VOEV = SR(AH - SH)
VOEV = $3.00(1,550 hrs - 1,500 hrs)
VOEV = $150 unfavorable
1,000 units × 1.5 hrs per unit
Zippy
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Spending variance
$465 unfavorable
Efficiency variance
$150 unfavorable
1,550 hours 1,550 hours 1,500 hours
× × ×
$3.30 per hour $3.00 per hour $3.00 per hour
= $5,115 = $4,650 = $4,500
Actual Hours Actual Hours Standard Hours
× × ×
Actual Rate Standard Rate Standard Rate
Zippy
Quick Check 
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Variance Analysis and
Management by Exception
How do I know
which variances to
investigate?
Larger variances, in
dollar amount or as
a percentage of the
standard, are
investigated first.
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
A Statistical Control Chart
1 2 3 4 5 6 7 8 9
Variance Measurements
Favorable Limit
Unfavorable Limit
•
•
•
• •
•
•
•
•
Warning signals for investigation
Desired Value
Exh.
10-9
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Advantages of Standard Costs
Management by
exception
Advantages
Promotes economy
and efficiency
Simplified
bookkeeping
Enhances
responsibility
accounting
Copyright © 2006, The McGraw-Hill Companies, Inc.
McGraw-Hill/Irwin
Potential
Problems
Emphasis on
negative may
impact morale.
Emphasizing standards
may exclude other
important objectives.
Favorable
variances may
be misinterpreted.
Continuous
improvement may
be more important
than meeting standards.
Standard cost
reports may
not be timely.
Invalid assumptions
about the relationship
between labor
cost and output.
Potential Problems with Standard Costs

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Standard Costing and Variance.ppt

  • 1. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Standard Costs and Variance
  • 2. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Standard Costs Standards are benchmarks or “norms” for measuring performance. Two types of standards are commonly used. Quantity standards specify how much of an input should be used to make a product or provide a service. Cost (price) standards specify how much should be paid for each unit of the input.
  • 3. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Standard Costs Direct Material Deviations from standard deemed significant are brought to the attention of management, a practice known as management by exception. Type of Product Cost Amount Direct Labor Manufacturing Overhead Standard
  • 4. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Accountants, engineers, purchasing agents, and production managers combine efforts to set standards that encourage efficient future production. Setting Standard Costs
  • 5. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Setting Direct Material Standards Price Standards Summarized in a Bill of Materials. Final, delivered cost of materials, net of discounts. Quantity Standards
  • 6. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Setting Direct Labor Standards Rate Standards Often a single rate is used that reflects the mix of wages earned. Time Standards Use time and motion studies for each labor operation.
  • 7. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Setting Variable Overhead Standards Rate Standards The rate is the variable portion of the predetermined overhead rate. Activity Standards The activity is the base used to calculate the predetermined overhead.
  • 8. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Standard Cost Card – Variable Production Cost A standard cost card for one unit of product might look like this: A A x B Standard Standard Standard Quantity Price Cost Inputs or Hours or Rate per Unit Direct materials 3.0 lbs. 4.00 $ per lb. 12.00 $ Direct labor 2.5 hours 14.00 per hour 35.00 Variable mfg. overhead 2.5 hours 3.00 per hour 7.50 Total standard unit cost 54.50 $ B
  • 9. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Are standards the same as budgets? A budget is set for total costs. Standards vs. Budgets A standard is a per unit cost. Standards are often used when preparing budgets.
  • 10. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Price and Quantity Standards Price and and quantity standards are determined separately for two reasons:  The purchasing manager is responsible for raw material purchase prices and the production manager is responsible for the quantity of raw material used.  The buying and using activities occur at different times. Raw material purchases may be held in inventory for a period of time before being used in production.
  • 11. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin A General Model for Variance Analysis Variance Analysis Price Variance Difference between actual price and standard price Quantity Variance Difference between actual quantity and standard quantity
  • 12. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Variance Analysis Price Variance Quantity Variance Materials price variance Labor rate variance VOH spending variance Materials quantity variance Labor efficiency variance VOH efficiency variance A General Model for Variance Analysis
  • 13. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Price Variance Quantity Variance Actual Quantity Actual Quantity Standard Quantity × × × Actual Price Standard Price Standard Price A General Model for Variance Analysis
  • 14. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Price Variance Quantity Variance Actual Quantity Actual Quantity Standard Quantity × × × Actual Price Standard Price Standard Price A General Model for Variance Analysis Actual quantity is the amount of direct materials, direct labor, and variable manufacturing overhead actually used.
  • 15. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Price Variance Quantity Variance Actual Quantity Actual Quantity Standard Quantity × × × Actual Price Standard Price Standard Price A General Model for Variance Analysis Standard quantity is the standard quantity allowed for the actual output for the period.
  • 16. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Price Variance Quantity Variance Actual Quantity Actual Quantity Standard Quantity × × × Actual Price Standard Price Standard Price A General Model for Variance Analysis Actual price is the amount actually paid for the input used.
  • 17. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin A General Model for Variance Analysis Standard price is the amount that should have been paid for the input used. Price Variance Quantity Variance Actual Quantity Actual Quantity Standard Quantity × × × Actual Price Standard Price Standard Price
  • 18. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin A General Model for Variance Analysis (AQ × AP) – (AQ × SP) (AQ × SP) – (SQ × SP) AQ = Actual Quantity SP = Standard Price AP = Actual Price SQ = Standard Quantity Price Variance Quantity Variance Actual Quantity Actual Quantity Standard Quantity × × × Actual Price Standard Price Standard Price
  • 19. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Glacier Peak Outfitters has the following direct material standard for the fiberfill in its mountain parka. 0.1 kg. of fiberfill per parka at $5.00 per kg. Last month 210 kgs of fiberfill were purchased and used to make 2,000 parkas. The material cost a total of $1,029. Material Variances Example
  • 20. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin 210 kgs. 210 kgs. 200 kgs. × × × $4.90 per kg. $5.00 per kg. $5.00 per kg. = $1,029 = $1,050 = $1,000 Price variance $21 favorable Quantity variance $50 unfavorable Actual Quantity Actual Quantity Standard Quantity × × × Actual Price Standard Price Standard Price Material Variances Summary
  • 21. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin 210 kgs. 210 kgs. 200 kgs. × × × $4.90 per kg. $5.00 per kg. $5.00 per kg. = $1,029 = $1,050 = $1,000 Price variance $21 favorable Quantity variance $50 unfavorable Actual Quantity Actual Quantity Standard Quantity × × × Actual Price Standard Price Standard Price $1,029  210 kgs = $4.90 per kg Material Variances Summary
  • 22. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin 210 kgs. 210 kgs. 200 kgs. × × × $4.90 per kg. $5.00 per kg. $5.00 per kg. = $1,029 = $1,050 = $1,000 Price variance $21 favorable Quantity variance $50 unfavorable Actual Quantity Actual Quantity Standard Quantity × × × Actual Price Standard Price Standard Price 0.1 kg per parka  2,000 parkas = 200 kgs Material Variances Summary
  • 23. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Material Variances: Using the Factored Equations Materials price variance MPV = AQ (AP - SP) = 210 kgs ($4.90/kg - $5.00/kg) = 210 kgs (-$0.10/kg) = $21 F Materials quantity variance MQV = SP (AQ - SQ) = $5.00/kg (210 kgs-(0.1 kg/parka 2,000 parkas)) = $5.00/kg (210 kgs - 200 kgs) = $5.00/kg (10 kgs) = $50 U
  • 24. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Isolation of Material Variances I need the price variance sooner so that I can better identify purchasing problems. You accountants just don’t understand the problems that purchasing managers have. I’ll start computing the price variance when material is purchased rather than when it’s used.
  • 25. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Material Variances Hanson purchased and used 1,700 pounds. How are the variances computed if the amount purchased differs from the amount used? The price variance is computed on the entire quantity purchased. The quantity variance is computed only on the quantity used.
  • 26. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Responsibility for Material Variances Materials Price Variance Materials Quantity Variance Production Manager Purchasing Manager The standard price is used to compute the quantity variance so that the production manager is not held responsible for the purchasing manager’s performance.
  • 27. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin I am not responsible for this unfavorable material quantity variance. You purchased cheap material, so my people had to use more of it. Your poor scheduling sometimes requires me to rush order material at a higher price, causing unfavorable price variances. Responsibility for Material Variances
  • 28. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Hanson Inc. has the following direct material standard to manufacture one Zippy: 1.5 pounds per Zippy at $4.00 per pound Last week 1,700 pounds of material were purchased and used to make 1,000 Zippies. The material cost a total of $6,630. Zippy Quick Check 
  • 29. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Quick Check  Zippy Hanson’s material price variance (MPV) for the week was: a. $170 unfavorable. b. $170 favorable. c. $800 unfavorable. d. $800 favorable.
  • 30. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Hanson’s material price variance (MPV) for the week was: a. $170 unfavorable. b. $170 favorable. c. $800 unfavorable. d. $800 favorable. MPV = AQ(AP - SP) MPV = 1,700 lbs. × ($3.90 - 4.00) MPV = $170 Favorable Quick Check  Zippy
  • 31. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Quick Check  Hanson’s material quantity variance (MQV) for the week was: a. $170 unfavorable. b. $170 favorable. c. $800 unfavorable. d. $800 favorable. Zippy
  • 32. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Hanson’s material quantity variance (MQV) for the week was: a. $170 unfavorable. b. $170 favorable. c. $800 unfavorable. d. $800 favorable. MQV = SP(AQ - SQ) MQV = $4.00(1,700 lbs - 1,500 lbs) MQV = $800 unfavorable Quick Check  Zippy
  • 33. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin 1,700 lbs. 1,700 lbs. 1,500 lbs. × × × $3.90 per lb. $4.00 per lb. $4.00 per lb. = $6,630 = $ 6,800 = $6,000 Price variance $170 favorable Quantity variance $800 unfavorable Actual Quantity Actual Quantity Standard Quantity × × × Actual Price Standard Price Standard Price Zippy Quick Check 
  • 34. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Hanson Inc. has the following material standard to manufacture one Zippy: 1.5 pounds per Zippy at $4.00 per pound Last week 2,800 pounds of material were purchased at a total cost of $10,920, and 1,700 pounds were used to make 1,000 Zippies. Zippy Quick Check  Continued
  • 35. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Actual Quantity Actual Quantity Purchased Purchased × × Actual Price Standard Price 2,800 lbs. 2,800 lbs. × × $3.90 per lb. $4.00 per lb. = $10,920 = $11,200 Price variance $280 favorable Price variance increases because quantity purchased increases. Zippy Quick Check  Continued
  • 36. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Actual Quantity Used Standard Quantity × × Standard Price Standard Price 1,700 lbs. 1,500 lbs. × × $4.00 per lb. $4.00 per lb. = $6,800 = $6,000 Quantity variance $800 unfavorable Quantity variance is unchanged because actual and standard quantities are unchanged. Zippy Quick Check  Continued
  • 37. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Glacier Peak Outfitters has the following direct labor standard for its mountain parka. 1.2 standard hours per parka at $10.00 per hour Last month employees actually worked 2,500 hours at a total labor cost of $26,250 to make 2,000 parkas. Labor Variances Example
  • 38. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin 2,500 hours 2,500 hours 2,400 hours × × × $10.50 per hour $10.00 per hour. $10.00 per hour = $26,250 = $25,000 = $24,000 Rate variance $1,250 unfavorable Efficiency variance $1,000 unfavorable Actual Hours Actual Hours Standard Hours × × × Actual Rate Standard Rate Standard Rate Labor Variances Summary
  • 39. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Labor Variances Summary 2,500 hours 2,500 hours 2,400 hours × × × $10.50 per hour $10.00 per hour. $10.00 per hour = $26,250 = $25,000 = $24,000 Actual Hours Actual Hours Standard Hours × × × Actual Rate Standard Rate Standard Rate $26,250  2,500 hours = $10.50 per hour Rate variance $1,250 unfavorable Efficiency variance $1,000 unfavorable
  • 40. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Labor Variances Summary 2,500 hours 2,500 hours 2,400 hours × × × $10.50 per hour $10.00 per hour. $10.00 per hour = $26,250 = $25,000 = $24,000 Actual Hours Actual Hours Standard Hours × × × Actual Rate Standard Rate Standard Rate 1.2 hours per parka  2,000 parkas = 2,400 hours Rate variance $1,250 unfavorable Efficiency variance $1,000 unfavorable
  • 41. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Labor Variances: Using the Factored Equations Labor rate variance LRV = AH (AR - SR) = 2,500 hours ($10.50 per hour – $10.00 per hour) = 2,500 hours ($0.50 per hour) = $1,250 unfavorable Labor efficiency variance LEV = SR (AH - SH) = $10.00 per hour (2,500 hours – 2,400 hours) = $10.00 per hour (100 hours) = $1,000 unfavorable
  • 42. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Responsibility for Labor Variances Production Manager Production managers are usually held accountable for labor variances because they can influence the: Mix of skill levels assigned to work tasks. Level of employee motivation. Quality of production supervision. Quality of training provided to employees.
  • 43. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Responsibility for Labor Variances I am not responsible for the unfavorable labor efficiency variance! You purchased cheap material, so it took more time to process it. I think it took more time to process the materials because the Maintenance Department has poorly maintained your equipment.
  • 44. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Hanson Inc. has the following direct labor standard to manufacture one Zippy: 1.5 standard hours per Zippy at $12.00 per direct labor hour Last week 1,550 direct labor hours were worked at a total labor cost of $18,910 to make 1,000 Zippies. Zippy Quick Check 
  • 45. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Hanson’s labor rate variance (LRV) for the week was: a. $310 unfavorable. b. $310 favorable. c. $300 unfavorable. d. $300 favorable. Quick Check  Zippy
  • 46. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Hanson’s labor rate variance (LRV) for the week was: a. $310 unfavorable. b. $310 favorable. c. $300 unfavorable. d. $300 favorable. Quick Check  LRV = AH(AR - SR) LRV = 1,550 hrs($12.20 - $12.00) LRV = $310 unfavorable Zippy
  • 47. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Hanson’s labor efficiency variance (LEV) for the week was: a. $590 unfavorable. b. $590 favorable. c. $600 unfavorable. d. $600 favorable. Quick Check  Zippy
  • 48. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Hanson’s labor efficiency variance (LEV) for the week was: a. $590 unfavorable. b. $590 favorable. c. $600 unfavorable. d. $600 favorable. Quick Check  LEV = SR(AH - SH) LEV = $12.00(1,550 hrs - 1,500 hrs) LEV = $600 unfavorable Zippy
  • 49. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Actual Hours Actual Hours Standard Hours × × × Actual Rate Standard Rate Standard Rate Rate variance $310 unfavorable Efficiency variance $600 unfavorable 1,550 hours 1,550 hours 1,500 hours × × × $12.20 per hour $12.00 per hour $12.00 per hour = $18,910 = $18,600 = $18,000 Zippy Quick Check 
  • 50. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Glacier Peak Outfitters has the following direct variable manufacturing overhead labor standard for its mountain parka. 1.2 standard hours per parka at $4.00 per hour Last month employees actually worked 2,500 hours to make 2,000 parkas. Actual variable manufacturing overhead for the month was $10,500. Variable Manufacturing Overhead Variances Example
  • 51. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin 2,500 hours 2,500 hours 2,400 hours × × × $4.20 per hour $4.00 per hour $4.00 per hour = $10,500 = $10,000 = $9,600 Spending variance $500 unfavorable Efficiency variance $400 unfavorable Actual Hours Actual Hours Standard Hours × × × Actual Rate Standard Rate Standard Rate Variable Manufacturing Overhead Variances Summary
  • 52. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Actual Hours Actual Hours Standard Hours × × × Actual Rate Standard Rate Standard Rate 2,500 hours 2,500 hours 2,400 hours × × × $4.20 per hour $4.00 per hour $4.00 per hour = $10,500 = $10,000 = $9,600 Spending variance $500 unfavorable Efficiency variance $400 unfavorable $10,500  2,500 hours = $4.20 per hour Variable Manufacturing Overhead Variances Summary
  • 53. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Actual Hours Actual Hours Standard Hours × × × Actual Rate Standard Rate Standard Rate 2,500 hours 2,500 hours 2,400 hours × × × $4.20 per hour $4.00 per hour $4.00 per hour = $10,500 = $10,000 = $9,600 Spending variance $500 unfavorable Efficiency variance $400 unfavorable 1.2 hours per parka  2,000 parkas = 2,400 hours Variable Manufacturing Overhead Variances Summary
  • 54. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Variable Manufacturing Overhead Variances: Using Factored Equations Variable manufacturing overhead spending variance VMSV = AH (AR - SR) = 2,500 hours ($4.20 per hour – $4.00 per hour) = 2,500 hours ($0.20 per hour) = $500 unfavorable Variable manufacturing overhead efficiency variance VMEV = SR (AH - SH) = $4.00 per hour (2,500 hours – 2,400 hours) = $4.00 per hour (100 hours) = $400 unfavorable
  • 55. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Hanson Inc. has the following variable manufacturing overhead standard to manufacture one Zippy: 1.5 standard hours per Zippy at $3.00 per direct labor hour Last week 1,550 hours were worked to make 1,000 Zippies, and $5,115 was spent for variable manufacturing overhead. Zippy Quick Check 
  • 56. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Hanson’s spending variance (VOSV) for variable manufacturing overhead for the week was: a. $465 unfavorable. b. $400 favorable. c. $335 unfavorable. d. $300 favorable. Quick Check  Zippy
  • 57. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Hanson’s spending variance (VOSV) for variable manufacturing overhead for the week was: a. $465 unfavorable. b. $400 favorable. c. $335 unfavorable. d. $300 favorable. Quick Check  VOSV = AH(AR - SR) VOSV = 1,550 hrs($3.30 - $3.00) VOSV = $465 unfavorable Zippy
  • 58. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Hanson’s efficiency variance (VOEV) for variable manufacturing overhead for the week was: a. $435 unfavorable. b. $435 favorable. c. $150 unfavorable. d. $150 favorable. Quick Check  Zippy
  • 59. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Hanson’s efficiency variance (VOEV) for variable manufacturing overhead for the week was: a. $435 unfavorable. b. $435 favorable. c. $150 unfavorable. d. $150 favorable. Quick Check  VOEV = SR(AH - SH) VOEV = $3.00(1,550 hrs - 1,500 hrs) VOEV = $150 unfavorable 1,000 units × 1.5 hrs per unit Zippy
  • 60. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Spending variance $465 unfavorable Efficiency variance $150 unfavorable 1,550 hours 1,550 hours 1,500 hours × × × $3.30 per hour $3.00 per hour $3.00 per hour = $5,115 = $4,650 = $4,500 Actual Hours Actual Hours Standard Hours × × × Actual Rate Standard Rate Standard Rate Zippy Quick Check 
  • 61. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Variance Analysis and Management by Exception How do I know which variances to investigate? Larger variances, in dollar amount or as a percentage of the standard, are investigated first.
  • 62. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin A Statistical Control Chart 1 2 3 4 5 6 7 8 9 Variance Measurements Favorable Limit Unfavorable Limit • • • • • • • • • Warning signals for investigation Desired Value Exh. 10-9
  • 63. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Advantages of Standard Costs Management by exception Advantages Promotes economy and efficiency Simplified bookkeeping Enhances responsibility accounting
  • 64. Copyright © 2006, The McGraw-Hill Companies, Inc. McGraw-Hill/Irwin Potential Problems Emphasis on negative may impact morale. Emphasizing standards may exclude other important objectives. Favorable variances may be misinterpreted. Continuous improvement may be more important than meeting standards. Standard cost reports may not be timely. Invalid assumptions about the relationship between labor cost and output. Potential Problems with Standard Costs