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International Journal of Trend in Scientific Research and Development (IJTSRD)
Volume 5 Issue 3, March-April
@ IJTSRD | Unique Paper ID – IJTSRD38661
Experimental Study
Nanofluids o
Drop in
P. Arunkumar
1Department of Mechanical Engineering,
1,2Dhanalakshmi Srinivasan Engineering College (Autonomous),
ABSTRACT
In this experimental study, convective heat transfer and friction factor
characteristics of CuO / DI water nanofluids
with spiraled rod inserts (SRI) is studied. The experiment is conducted
under laminar flow and constant heat flux conditions. CuO nanoparticles
are dispersed in Deionized (DI) water to prepare CuO / DI water nanofluids
with 0.1% volume concentration of nanoparticles. From the experimental
results, it is found that the inclusion of nanoparticles in DI water enriches
the Nusselt number. The enhancement in Nusselt number is 19% at Re
2240 for a plain tube with nanofluids of 0.1% v
compared to DI water. Two copper SRIs with pitches 50 mm and 30 mm are
used which increased the Nusselt number by 35.9% and 37.2% respectively
with nanofluids of 0.1% volume concentration compared to DI water. The
estimated friction factor with the use of nanofluids is 4.2% more than the
DI water, which is an insignificant one, so there is no penalty in pumping
power.
KEYWORDS: CuO/DI Waternanofluids,
enhancement, frictionfactor
1. INTRODUCTION
Solid particles having diameter less than 100 nm are
added in the base fluids such as water, oil, etc. to form
nanofluids. It has been investigated and applied for the
augmentation of heat transfer. Nanofluids have proven to
be of having massive potential in revolutionizing many
industrial processes such as transportation, power
generation, chemical processes, heating, and coo
processes, and other micro-sized applications. In the year
1995 Choi [1] used the nanoparticles to enhance heat
transfer. Since then, many numbers of researches have
followed keeping his work as the base. Researchers have
also used various inserts to enhance heat transfer
such as twisted tape inserts, spiraled rod inserts, wire coil
inserts, and many other inserts.
Kyo Sik Hwang et al.[2] investigated the convective heat
transfer characteristics of Al2O3/water nanofluids.
According to their experimental results, there was an 8%
rise in heat transfer coefficient at a concentration of 0.3
vol% compared to pure water. S. Zeinalia et al. [3]
conducted the convective heat transfer study in a circular
plain tube. They used Al2O3/water nanofluids as worki
fluids for the heat transfer investigation and found that the
heat transfer coefficient increased with the increase of
concentration of nanoparticles. They also obtained that
Journal of Trend in Scientific Research and Development (IJTSRD)
April 2021 Available Online: www.ijtsrd.com e
38661 | Volume – 5 | Issue – 3 | March-April
Experimental Study on the Effect of CuO/DI
Nanofluids on Heat Transfer and Pressure
a Circular Tube with Inserts
Arunkumar1, S. Anbu1, K. Velmurugan1, K. Gurunath
Department of Mechanical Engineering, 2Department of Aerospace Engineering
Dhanalakshmi Srinivasan Engineering College (Autonomous), Perambalur
In this experimental study, convective heat transfer and friction factor
characteristics of CuO / DI water nanofluids flowing through a plain tube
with spiraled rod inserts (SRI) is studied. The experiment is conducted
under laminar flow and constant heat flux conditions. CuO nanoparticles
are dispersed in Deionized (DI) water to prepare CuO / DI water nanofluids
1% volume concentration of nanoparticles. From the experimental
results, it is found that the inclusion of nanoparticles in DI water enriches
the Nusselt number. The enhancement in Nusselt number is 19% at Re
2240 for a plain tube with nanofluids of 0.1% volume concentration
compared to DI water. Two copper SRIs with pitches 50 mm and 30 mm are
used which increased the Nusselt number by 35.9% and 37.2% respectively
with nanofluids of 0.1% volume concentration compared to DI water. The
tor with the use of nanofluids is 4.2% more than the
DI water, which is an insignificant one, so there is no penalty in pumping
CuO/DI Waternanofluids, Laminarflow, Heat transfer
How to cite this paper
S. Anbu | K. Velmurugan | K. Gurunath
"Experimental Study on the Effect of
CuO/DI Water Nanofluids on Heat
Transfer and Pressure Drop in a Circular
Tube with Inserts"
Published in
International
Journal of Trend in
Scientific Research
and Dev
(ijtsrd), ISSN: 2456
6470, Volume
Issue-3, April 2021, pp.222
www.ijtsrd.com/papers/ijtsrd38661.pdf
Copyright © 20
International Journal of Trend in
Scientific Research and Development
Journal. This is an Open Access article
distributed under
the terms of the
Creative Commons
Attribution License (CC BY 4.0)
(http://creativecommons.org/licenses/by/4.0
Solid particles having diameter less than 100 nm are
added in the base fluids such as water, oil, etc. to form
It has been investigated and applied for the
augmentation of heat transfer. Nanofluids have proven to
be of having massive potential in revolutionizing many
industrial processes such as transportation, power
chemical processes, heating, and cooling
sized applications. In the year
1995 Choi [1] used the nanoparticles to enhance heat
transfer. Since then, many numbers of researches have
followed keeping his work as the base. Researchers have
enhance heat transfer rate
as twisted tape inserts, spiraled rod inserts, wire coil
Kyo Sik Hwang et al.[2] investigated the convective heat
/water nanofluids.
mental results, there was an 8%
rise in heat transfer coefficient at a concentration of 0.3
vol% compared to pure water. S. Zeinalia et al. [3]
conducted the convective heat transfer study in a circular
/water nanofluids as working
fluids for the heat transfer investigation and found that the
heat transfer coefficient increased with the increase of
concentration of nanoparticles. They also obtained that
the enhancement in heat transfer was much raised in than
the base fluids.
M. Saeedinia et al.[4] studied the thermal and rheological
characteristics of CuO-Base oil nanofluids flow inside a
circular tube. They found that there was an increase in
heat transfer coefficient of nanofluids to that of pure oil
flow and they found maximum enhancement of 12.7% in
heat transfer coefficient for 2wt% nanofluids. In
horizontal tube using SiO2
and heat transfer studies were conducted with imposed
wall temperature conditions by Sebastein Ferrouillat et
al.[5]. Their results showed a 10% to 60% rise in heat
transfer coefficient compared with pure water. W.
Duangthongsuk et al. [6] estimated that the enhancement
of heat transfer and pressure drop behavior of TiO
nanofluids in a double-tube counter flow heat excha
Their result showed a 6-11% rise in heat transfer rate
than the base fluid.
Wei Yu et al. [7] examined the heat transfer properties of
Al2O3 nanofluids. They used
mixture as base fluid and found a 57% and 106% rise of
heat transfer coefficient for 1.0 vol% and 2.0 vol% of
nanofluids respectively. M. Chandrasekar et al.[8] studied
the heat transfer and friction factor characteristics of
Journal of Trend in Scientific Research and Development (IJTSRD)
e-ISSN: 2456 – 6470
April 2021 Page 222
/DI Water
nd Pressure
ith Inserts
Gurunath2
Engineering,
Perambalur, Tamil Nadu, India
How to cite this paper: P. Arunkumar |
S. Anbu | K. Velmurugan | K. Gurunath
"Experimental Study on the Effect of
CuO/DI Water Nanofluids on Heat
Transfer and Pressure Drop in a Circular
Tube with Inserts"
Published in
International
Journal of Trend in
Scientific Research
and Development
(ijtsrd), ISSN: 2456-
6470, Volume-5 |
3, April 2021, pp.222-226, URL:
www.ijtsrd.com/papers/ijtsrd38661.pdf
Copyright © 2021 by author(s) and
International Journal of Trend in
Scientific Research and Development
Journal. This is an Open Access article
distributed under
the terms of the
Creative Commons
Attribution License (CC BY 4.0)
http://creativecommons.org/licenses/by/4.0)
the enhancement in heat transfer was much raised in than
. Saeedinia et al.[4] studied the thermal and rheological
Base oil nanofluids flow inside a
They found that there was an increase in
heat transfer coefficient of nanofluids to that of pure oil
um enhancement of 12.7% in
heat transfer coefficient for 2wt% nanofluids. In
/water nanofluids, hydraulic
and heat transfer studies were conducted with imposed
wall temperature conditions by Sebastein Ferrouillat et
results showed a 10% to 60% rise in heat
transfer coefficient compared with pure water. W.
Duangthongsuk et al. [6] estimated that the enhancement
of heat transfer and pressure drop behavior of TiO2/Water
tube counter flow heat exchanger.
11% rise in heat transfer rate
Wei Yu et al. [7] examined the heat transfer properties of
nanofluids. They used ethylene glycol -water
mixture as base fluid and found a 57% and 106% rise of
nsfer coefficient for 1.0 vol% and 2.0 vol% of
nanofluids respectively. M. Chandrasekar et al.[8] studied
the heat transfer and friction factor characteristics of
IJTSRD38661
International Journal of Trend in Scientific Research and
@ IJTSRD | Unique Paper ID – IJTSRD38661
Al2O3/Water nanofluids in a circular pipe. The experiment
was conducted under laminar flow. Two-
made of stainless steel with pitch ratios 2 and 3 were used
in their study. According to their experimental results,
12.24% of the rise in Nusselt number was found for 0.1%
volume concentration of nanoparticles. When wire coil
inserts were used, the Nusselt number was found to
increase by 15.91% and 21.53% respectively with
nanofluids compared to water. Heat transfer
characteristics of nanofluids in a uniformly heated circular
tube fitted with helical inserts in laminar flow was studied
by Govardhan Parthipakka et al.[9]. They used helical coil
inserts with twist ratios 2.93, 3.91, and 4.89 with Al
nanoparticles in the water of 0.1, 1.0, and 1.5%
concentrations respectively. It was found that the heat
transfer augmentation was directly proportional to
nanoparticles volume concentration and Reynolds
number, and inversely proportional to the twist ratio. In
their research work, the maximum heat transfer rate of
31.29% was obtained for 1.5% concentration of
nanoparticles with helical inserts having a twist ratio of
2.93. L. Syam. Sundar et al. [10] studied the combined
effect ofFe3O4nanofluids and full-length twisted tape
inserts on heat transfer and friction factor.
their results, they obtained the maximum
51.88% in heat transfer when compared to plain water.
M. Saeedinia et al.[11] experimented on heat transfer and
pressure drop of nanofluids in horizontal coiled wire
inserts. The experiment was carried out under constant
heat flux conditions. They concluded that nanofluids gave
better heat transfer in tubes using wire coil insert than the
plain tube. They obtained a maximum heat transfer
enhancement of up to 40.2%.
S. Suresh et al.[12] conducted a comparative study on the
thermal performance of helical screw tape inserts in
laminar flow. For the comparative study, they used
Al2O3and CuO – water based nanofluids. They found that
CuO – water nanofluidswith helical screw inserts gave
higher thermal performance than Al
nanofluids. C. J. Ho et al.[13] examined the laminar
convective cooling performance of hybrid water
suspensions of Al2O3 nanoparticles and MEPCM particles
in a circular tube. Their results presented that the hybrid
based suspension showed a significant increase in heat
transfer rate when compared to pure PCM suspension,
nanofluids, or water. However, they found that this
enhanced heat transfer technique could not be
manipulated due to the high-pressure drop caused by the
hybrid suspension compared to the nanofluids or water
cause of the drastic increase in viscosity. S. Suresh et
al.[14] experimented on the effect of Al
hybrid nanofluids in heat transfer. They found a maximum
enhancement of 13.56% in Nusselt number at a Reynolds
number of 1730 when compared to Nusselt nu
water. They also found that 0.1% Al2O3-Cu/water hybrid
nanofluids had a raised friction factor when compared to
0.1% Al2O3/water nanofluids. A comparison of thermal
behavior of Al2O3/water and CuO/water nanofluids
through a circular duct fitted with helical screw tape
inserts was carried out by S. Suresh et al.[15] and their
experimental results presented 156.24,122.16 and 89.22%
average enhancement in Nusselt number corresponding to
twist ratios of 1.78, 2.44, and 3 respectively. The
experimental investigation also presented that CuO/water
International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com
38661 | Volume – 5 | Issue – 3 | March-April
/Water nanofluids in a circular pipe. The experiment
-wire coil inserts
made of stainless steel with pitch ratios 2 and 3 were used
in their study. According to their experimental results,
12.24% of the rise in Nusselt number was found for 0.1%
volume concentration of nanoparticles. When wire coil
were used, the Nusselt number was found to
increase by 15.91% and 21.53% respectively with
nanofluids compared to water. Heat transfer
characteristics of nanofluids in a uniformly heated circular
tube fitted with helical inserts in laminar flow was studied
by Govardhan Parthipakka et al.[9]. They used helical coil
inserts with twist ratios 2.93, 3.91, and 4.89 with Al2O3
nanoparticles in the water of 0.1, 1.0, and 1.5%
concentrations respectively. It was found that the heat
y proportional to
nanoparticles volume concentration and Reynolds
number, and inversely proportional to the twist ratio. In
their research work, the maximum heat transfer rate of
31.29% was obtained for 1.5% concentration of
rts having a twist ratio of
2.93. L. Syam. Sundar et al. [10] studied the combined
length twisted tape
inserts on heat transfer and friction factor.According to
their results, they obtained the maximum enhancement of
51.88% in heat transfer when compared to plain water.
M. Saeedinia et al.[11] experimented on heat transfer and
pressure drop of nanofluids in horizontal coiled wire
inserts. The experiment was carried out under constant
ed that nanofluids gave
better heat transfer in tubes using wire coil insert than the
plain tube. They obtained a maximum heat transfer
S. Suresh et al.[12] conducted a comparative study on the
ew tape inserts in
laminar flow. For the comparative study, they used
water based nanofluids. They found that
water nanofluidswith helical screw inserts gave
higher thermal performance than Al2O3 – water
examined the laminar
convective cooling performance of hybrid water-based
nanoparticles and MEPCM particles
in a circular tube. Their results presented that the hybrid-
based suspension showed a significant increase in heat
te when compared to pure PCM suspension,
nanofluids, or water. However, they found that this
enhanced heat transfer technique could not be
pressure drop caused by the
hybrid suspension compared to the nanofluids or water
f the drastic increase in viscosity. S. Suresh et
al.[14] experimented on the effect of Al2O3-Cu/water
They found a maximum
enhancement of 13.56% in Nusselt number at a Reynolds
number of 1730 when compared to Nusselt number of
Cu/water hybrid
raised friction factor when compared to
/water nanofluids. A comparison of thermal
/water and CuO/water nanofluids
h helical screw tape
inserts was carried out by S. Suresh et al.[15] and their
experimental results presented 156.24,122.16 and 89.22%
average enhancement in Nusselt number corresponding to
twist ratios of 1.78, 2.44, and 3 respectively. The
nvestigation also presented that CuO/water
nanofluids gave a higher performance than Al
nanofluids with helical screw tape inserts.
H. R. Rayatzadeh et al. [16] experimented with the effect of
constant sonication on laminar convective heat transfe
inside the tube. They used TiO
0.15, and 0.25% volume concentration of nanofluids. They
found that with the rise in nanoparticles volume
concentration heat transfer rate also raised except for
0.25% volume concentration.
In the present experimental work heat transfer and
friction factor characteristics of CuO/DI water nanofluids
in a smooth circular tube underlaminar flow is studied
with spiraled rod inserts.
2. Experimental methods
2.1. Preparation of CuO/DI water nanofluids
The required amount of CuO nano particles is dispersed in
DI water to prepare the nanofluids.
The volume concentration used in this study is 0.1%. Then
the nanofluid is stirred in a REMI magnetic stirrer to
obtain a homogeneous mixture. Then, the nanofluid
sonicatedusing a LARK ultrosonicator for 6 hrs duration to
confirm stable suspension.
2.2. Experimental set-up
The schematic diagram of the experimental setup is
showed in Fig. 1. The key components of the experimental
setup are (i) calming section,
section, (iv) air-cooled heat exchanger, (v) fluid storage
tank, (vi) centrifugal pump, and (vii) arrangements to
measure pressure drop and temperature. The fluid is
pumped from the reservoir by using a centrifugal pump
and the flow rate is maintained by the use of flow control
valve and bypass valve. The flow rate of the fluid is
measured by a rotameter. Initially, the fluid enters the
calming section whose length is just enough to remove the
entrance effects, so that the fully deve
obtained when it enters the test section.
Fig.1.The schematic diagram of experimental setup
The fluid then flows through the riser section and
the heat exchanger and is finally collected in the fluid
reservoir. A straight copper smoo
mm, inner diameter (ID) 14 mm,
16 mm is used as the test section.
The test section is uniformly heated by using Nichrome
wire of resistance 120 Ω. To vary the heat flux an
autotransformer is used. Resistance T
Detectors (RTD PT 100) are used at six different locations
www.ijtsrd.com eISSN: 2456-6470
April 2021 Page 223
nanofluids gave a higher performance than Al2O3/water
nanofluids with helical screw tape inserts.
H. R. Rayatzadeh et al. [16] experimented with the effect of
constant sonication on laminar convective heat transfer
inside the tube. They used TiO2/water nanofluids for 0.1,
0.15, and 0.25% volume concentration of nanofluids. They
found that with the rise in nanoparticles volume
concentration heat transfer rate also raised except for
0.25% volume concentration.
present experimental work heat transfer and
friction factor characteristics of CuO/DI water nanofluids
in a smooth circular tube underlaminar flow is studied
Experimental methods
Preparation of CuO/DI water nanofluids
The required amount of CuO nano particles is dispersed in
DI water to prepare the nanofluids.
The volume concentration used in this study is 0.1%. Then
the nanofluid is stirred in a REMI magnetic stirrer to
obtain a homogeneous mixture. Then, the nanofluid is
sonicatedusing a LARK ultrosonicator for 6 hrs duration to
The schematic diagram of the experimental setup is
showed in Fig. 1. The key components of the experimental
setup are (i) calming section, (ii) test section, (iii) riser
cooled heat exchanger, (v) fluid storage
tank, (vi) centrifugal pump, and (vii) arrangements to
measure pressure drop and temperature. The fluid is
pumped from the reservoir by using a centrifugal pump
rate is maintained by the use of flow control
The flow rate of the fluid is
measured by a rotameter. Initially, the fluid enters the
calming section whose length is just enough to remove the
entrance effects, so that the fully developed flow is
obtained when it enters the test section.
Fig.1.The schematic diagram of experimental setup
The fluid then flows through the riser section and enters
the heat exchanger and is finally collected in the fluid
reservoir. A straight copper smooth tube of length1000
14 mm, and outer diameter (OD)
16 mm is used as the test section.
The test section is uniformly heated by using Nichrome
wire of resistance 120 Ω. To vary the heat flux an
autotransformer is used. Resistance Temperature
Detectors (RTD PT 100) are used at six different locations
International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470
@ IJTSRD | Unique Paper ID – IJTSRD38661 | Volume – 5 | Issue – 3 | March-April 2021 Page 224
to measure the inlet, outlet, and wall temperatures. A U–
tube manometer is used to estimate the pressure drop
across the test section. Insulation encompassing of glass
wool, ceramic fiber, and asbestos rope are provided over
the heating coil to avoid radial heat losses.
2.3. Technical details of Spiraled rod inserts
Fig.2 shows the spiraled rod inserts made-up of using
3.5mm copper rod to which pin-like projections of length
10mm and 2.5mm diameter were attached at an angle of
22° to the copper rod at a distance of 50mm and 30mm
perpendicular to each other for the full length of copper
rod for insert 1 and 2 respectively.
Fig.2. Geometrical configuration of spiraled rod inserts
3. Data Reduction
3.1. Thermo-physical properties of nanofluids
The density of Al2O3 nanofluids was found by Pak and
Cho’s equation [17]
= ∅ +	(1 − ∅)	 (1)
The specific heat of the nanofluids was found using Xuan
and Roetzel’s equation [18]
( ) =	(1 − ∅)( ) + ∅( ) 	 	 (2)
Brookfield cone and plate viscometer (LVDV-I PRIME C/P)
from Brookfield engineering laboratories, USA was used to
find out the viscosity of nanofluids. The viscosity of the
nanofluids could be calculated using the viscosity
correlation proposed by Einstein [19]
=	(1 + 2.5∅) (3)
KD2 Pro thermal property analyser (Decagon Devices, Inc.,
USA) was used to measure the thermal conductivities of
nanofluids, the effective thermal conductivity of the
nanofluids is found using Maxwell equation [20]
= + 2 +
∅( )
+ 2 − ∅( − )		 (4)
3.2. Heat transfer calculations
Total heat transfer,
= (5)
The loss of heat through the insulation ( )
wasassessed to be 3.5% of the total heat supplied from the
measurements of wall temperature and ambient
temperature.Therefore, the total heat supplied by the
heater,
=	 −	 (6)
The heat absorbed by the fluid was calculated by the
following equation,
= !" (# , % − # ,& 	)	 (7)
The average heat transfer rate of the heat delivered by
electrical winding and heat gained by the fluid was taken
for the calculation of convective heat transfer coefficient.
Therefore,
	 =	
('()'*)
(8)
Heat flux was calculated as,
+″	 =	
'
(,-.)
(9)
From the equation given below the local heat transfer
coefficient was estimated using local wall temperature,
local fluid temperature and heat flux
ℎ0 	=	
1″
(234 2 4)
(10)
The local fluid temperature was estimated from the energy
balance equation given below,
# 0 =	#& +	
(1″54)
(6789:)
(11)
The local Nusselt number Nuxwas calculated as,
;<0 =	
(=4-)
(12)
The average heat transfer coefficient is calculated using
average wall temperature, mean fluid temperature and
heat flux from the equation given below,
ℎ	 =	
1″
(23 2 )
(13)
The average Nusselt number was calculated as,
;< =	
(=-)
(14)
Thermal resistance was calculated as,
> =	
(23 2 )
1″
(15)
3.3. Pressure drop calculations
The pressure drop (?@) measured across the test section
using U-tube manometer under isothermal condition was
used to find the friction factor (f) using the equation
below:
	A	 =	
B
(
*
69*C
D
E
F
(16)
4. Results and discussions
4.1. Heat transfer study
Fig. 3 represents the Nusselt number variation with
Reynolds number.In the present study. Nanofluids and
inserts are used to enhance the heat transfer rate. It can be
evidently seen that the Nusselt number increases with
Reynolds number. A CuO/DI water nanofluid of 0.1%
volume concentrations is used in this experimental work.
The addition of nanoparticles has an encouraging effect on
the Nusselt number. The augmentation in Nusselt number
for 0.1% volume concentrations of nanofluids is 19%
compared to DI water.
Fig.3. Variation of Nusselt Number with Reynolds
number for plain tube
7
8
9
10
11
12
13
14
15
16
17
18
0 500 1000 1500 2000 2500
Nusselt
number
(Nu)
Reynolds number (Re)
DI Water
DI Water SRI 1
DI Water SRI 2
0.10%
0.1% SRI 1
0.1%. SRI 2
International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470
@ IJTSRD | Unique Paper ID – IJTSRD38661 | Volume – 5 | Issue – 3 | March-April 2021 Page 225
The enhancement in Nusselt number due to the addition of
nanoparticles is primarily attributed to the reduction of
boundary layer thickness and delayed growth of boundary
layer, Brownian motion, increased thermal conductivity,
relocation and rearrangement of particles, and large
energy exchange due to chaotic motion of particles. The
use of spiraled rod inserts in plain tube further enhances
the Nusselt number compared with DI water in plain tube.
Two inserts having pitches of 50 mm (SRI 1) and 30 mm
(SRI 2) are used in this study. The Nusselt number is found
to increase in both cases compared to DI water in plain
tube. The Nusselt number also increases with a decrease
in pitch of SRI. The enhancement in Nusselt number is 14
and 17% for SRI 1 and SRI 2 respectively. It can be
professed from Fig. 3 that the use of spiraled rod inserts
with nanofluids enhances the Nusselt number further
compared to the plain tube. The enhancement in Nusselt
number obtained is 35.9 for 0.1% volume concentrations
with SRI 1 and 37.2% for SRI 2 compared to DI water in
plain tube.
The heat transfer augmentation due to the SRIs is
primarily because of the following reasons:
(1) The pins attached on the SRI act as turbulent
promoters; (2) Growth of secondary flows;
(3) Decrease in hydraulic diameter; (4) Enhanced energy
exchange in the fluids due to uneven and random
movement of the particles; (5) Outstanding fluid mixing
and an efficient redevelopment of the thermal and
hydrodynamic boundary layers due higher turbulence
intensity close to the tube wall.
4.2. Friction factorstudy
Friction factor variations with the Reynolds number are
revealed in Fig. 4 for the plain tube. The friction factor
decreases with increasing Reynolds number. The friction
factor to some extent increases with the addition of
nanoparticles due to the increased shear force between
the wall and the nanoparticles and also due to increased
viscosity. But the increase in friction factor is not
noteworthy compared with DI water and hence the
pressure drop penalty is negligible. The increase in friction
factor for 0.1% volume concentration is 4.2% compared
with DI water.
Fig.4. Variation of friction factor with Reynolds
number for plain tube
The friction factor further increases in the plain tube fitted
with SRIs. The rise in friction factor in the case of plain
tubes with DI water, 0.1% volume concentrations of
nanofluids are 30.65, 34.99% for SRI 1 and 40.8, 45.4% for
SRI 2 compared to DI water without inserts. The use of
inserts increases the friction factor for both DI water and
nanofluid. The pitch of SRIs plays an important role in the
friction factor, increasing pitch reduces the friction factor.
This is due to the geometry and more contact surface. Also,
the inserts reduce the free flow area and induce
turbulence in the flow. This leads to increased friction
between the surface of the core rod and the internal wall
of the tube.
5. Conclusions
Heat transfer and friction factor studies are carried out
using CuO/DI water nanofluids in plain tube with SRIs.
The experimental results are as follows:
A. Nanofluids gives better heat transfer than the base
fluid.
B. Enhancement in Nusselt number using insert is higher
than the addition of nano particles to the base fluids.
C. The maximum enhancement in Nusselt number in
plain tube with SRI 2 is 37.2% is obtained for 0.1%
volume concentration of CuO/DI water nanofluids.
D. The Pressure drop penalty by using nanofluids in
plain tube is insignificant; hence it can be used for
heat transfer applications.
Nomenclature
A cross sectional area (m2)
cp specific heat(J/kgK)
D test section diameter (m)
f friction factor
h heat transfer coefficient(W/m2K)
I current (A)
L length of the test section (mm)
m mass flow rate(kg/s)
Nu Nusselt number (hD/k)
pi pitch of the spiraled rod inserts (mm)
P perimeter (m)
Pr Prandtlnumber(cpμ/k)
Q electrical heat input (W)
R thermal resistance (°Cm2/W)
q″ heat flux(w/m2)
Re Reynolds number (ρvD/μ)
T Temperature (K)
v fluid velocity(m/s)
V voltage (V)
x axial distance from tube entrance(mm)
Greek symbol
ρ density(kg/m3)
μ dynamic viscosity(kg/m2s)
∅ Volume concentration (%)
Δp pressure drop(N/m2)
Subscripts
f fluid
in inlet
nf nanofluid
out outlet
s solid phase
t total
w wall
Abbreviations
SRI Spiraled rod insert
DI Deionized
0.02
0.04
0.06
0.08
0.1
0.12
0.14
0.16
0.18
0 500 1000 1500 2000 2500
Friction
factor
(f)
Reynolds number (Re)
DI Water
DI Water SRI 1
DI Water SRI 2
0.10%
0.1% SRI 1
0.1%. SRI 2
International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470
@ IJTSRD | Unique Paper ID – IJTSRD38661 | Volume – 5 | Issue – 3 | March-April 2021 Page 226
References
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[6] WeerapunDuangthongsuk, SomachiWongwises,
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tube counter flow heat exchanger,. Int. j. Heat and
Mass Transfer 52(2009) 2059-2067.
[7] Wei Yu, HuaqingXie, Yang Li, Lifei Chen, Qiang
Wang, Experimental investigation on the heat
transfer properties of Al2O3 nanofluid using the
mixture of ethylene glycol and water as base fluid.
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[8] M. Chandrasekar, S. Suresh, A.Chandra Bose,
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Experimental Study on the Effect of CuO DI Water Nanofluids on Heat Transfer and Pressure Drop in a Circular Tube with Inserts

  • 1. International Journal of Trend in Scientific Research and Development (IJTSRD) Volume 5 Issue 3, March-April @ IJTSRD | Unique Paper ID – IJTSRD38661 Experimental Study Nanofluids o Drop in P. Arunkumar 1Department of Mechanical Engineering, 1,2Dhanalakshmi Srinivasan Engineering College (Autonomous), ABSTRACT In this experimental study, convective heat transfer and friction factor characteristics of CuO / DI water nanofluids with spiraled rod inserts (SRI) is studied. The experiment is conducted under laminar flow and constant heat flux conditions. CuO nanoparticles are dispersed in Deionized (DI) water to prepare CuO / DI water nanofluids with 0.1% volume concentration of nanoparticles. From the experimental results, it is found that the inclusion of nanoparticles in DI water enriches the Nusselt number. The enhancement in Nusselt number is 19% at Re 2240 for a plain tube with nanofluids of 0.1% v compared to DI water. Two copper SRIs with pitches 50 mm and 30 mm are used which increased the Nusselt number by 35.9% and 37.2% respectively with nanofluids of 0.1% volume concentration compared to DI water. The estimated friction factor with the use of nanofluids is 4.2% more than the DI water, which is an insignificant one, so there is no penalty in pumping power. KEYWORDS: CuO/DI Waternanofluids, enhancement, frictionfactor 1. INTRODUCTION Solid particles having diameter less than 100 nm are added in the base fluids such as water, oil, etc. to form nanofluids. It has been investigated and applied for the augmentation of heat transfer. Nanofluids have proven to be of having massive potential in revolutionizing many industrial processes such as transportation, power generation, chemical processes, heating, and coo processes, and other micro-sized applications. In the year 1995 Choi [1] used the nanoparticles to enhance heat transfer. Since then, many numbers of researches have followed keeping his work as the base. Researchers have also used various inserts to enhance heat transfer such as twisted tape inserts, spiraled rod inserts, wire coil inserts, and many other inserts. Kyo Sik Hwang et al.[2] investigated the convective heat transfer characteristics of Al2O3/water nanofluids. According to their experimental results, there was an 8% rise in heat transfer coefficient at a concentration of 0.3 vol% compared to pure water. S. Zeinalia et al. [3] conducted the convective heat transfer study in a circular plain tube. They used Al2O3/water nanofluids as worki fluids for the heat transfer investigation and found that the heat transfer coefficient increased with the increase of concentration of nanoparticles. They also obtained that Journal of Trend in Scientific Research and Development (IJTSRD) April 2021 Available Online: www.ijtsrd.com e 38661 | Volume – 5 | Issue – 3 | March-April Experimental Study on the Effect of CuO/DI Nanofluids on Heat Transfer and Pressure a Circular Tube with Inserts Arunkumar1, S. Anbu1, K. Velmurugan1, K. Gurunath Department of Mechanical Engineering, 2Department of Aerospace Engineering Dhanalakshmi Srinivasan Engineering College (Autonomous), Perambalur In this experimental study, convective heat transfer and friction factor characteristics of CuO / DI water nanofluids flowing through a plain tube with spiraled rod inserts (SRI) is studied. The experiment is conducted under laminar flow and constant heat flux conditions. CuO nanoparticles are dispersed in Deionized (DI) water to prepare CuO / DI water nanofluids 1% volume concentration of nanoparticles. From the experimental results, it is found that the inclusion of nanoparticles in DI water enriches the Nusselt number. The enhancement in Nusselt number is 19% at Re 2240 for a plain tube with nanofluids of 0.1% volume concentration compared to DI water. Two copper SRIs with pitches 50 mm and 30 mm are used which increased the Nusselt number by 35.9% and 37.2% respectively with nanofluids of 0.1% volume concentration compared to DI water. The tor with the use of nanofluids is 4.2% more than the DI water, which is an insignificant one, so there is no penalty in pumping CuO/DI Waternanofluids, Laminarflow, Heat transfer How to cite this paper S. Anbu | K. Velmurugan | K. Gurunath "Experimental Study on the Effect of CuO/DI Water Nanofluids on Heat Transfer and Pressure Drop in a Circular Tube with Inserts" Published in International Journal of Trend in Scientific Research and Dev (ijtsrd), ISSN: 2456 6470, Volume Issue-3, April 2021, pp.222 www.ijtsrd.com/papers/ijtsrd38661.pdf Copyright © 20 International Journal of Trend in Scientific Research and Development Journal. This is an Open Access article distributed under the terms of the Creative Commons Attribution License (CC BY 4.0) (http://creativecommons.org/licenses/by/4.0 Solid particles having diameter less than 100 nm are added in the base fluids such as water, oil, etc. to form It has been investigated and applied for the augmentation of heat transfer. Nanofluids have proven to be of having massive potential in revolutionizing many industrial processes such as transportation, power chemical processes, heating, and cooling sized applications. In the year 1995 Choi [1] used the nanoparticles to enhance heat transfer. Since then, many numbers of researches have followed keeping his work as the base. Researchers have enhance heat transfer rate as twisted tape inserts, spiraled rod inserts, wire coil Kyo Sik Hwang et al.[2] investigated the convective heat /water nanofluids. mental results, there was an 8% rise in heat transfer coefficient at a concentration of 0.3 vol% compared to pure water. S. Zeinalia et al. [3] conducted the convective heat transfer study in a circular /water nanofluids as working fluids for the heat transfer investigation and found that the heat transfer coefficient increased with the increase of concentration of nanoparticles. They also obtained that the enhancement in heat transfer was much raised in than the base fluids. M. Saeedinia et al.[4] studied the thermal and rheological characteristics of CuO-Base oil nanofluids flow inside a circular tube. They found that there was an increase in heat transfer coefficient of nanofluids to that of pure oil flow and they found maximum enhancement of 12.7% in heat transfer coefficient for 2wt% nanofluids. In horizontal tube using SiO2 and heat transfer studies were conducted with imposed wall temperature conditions by Sebastein Ferrouillat et al.[5]. Their results showed a 10% to 60% rise in heat transfer coefficient compared with pure water. W. Duangthongsuk et al. [6] estimated that the enhancement of heat transfer and pressure drop behavior of TiO nanofluids in a double-tube counter flow heat excha Their result showed a 6-11% rise in heat transfer rate than the base fluid. Wei Yu et al. [7] examined the heat transfer properties of Al2O3 nanofluids. They used mixture as base fluid and found a 57% and 106% rise of heat transfer coefficient for 1.0 vol% and 2.0 vol% of nanofluids respectively. M. Chandrasekar et al.[8] studied the heat transfer and friction factor characteristics of Journal of Trend in Scientific Research and Development (IJTSRD) e-ISSN: 2456 – 6470 April 2021 Page 222 /DI Water nd Pressure ith Inserts Gurunath2 Engineering, Perambalur, Tamil Nadu, India How to cite this paper: P. Arunkumar | S. Anbu | K. Velmurugan | K. Gurunath "Experimental Study on the Effect of CuO/DI Water Nanofluids on Heat Transfer and Pressure Drop in a Circular Tube with Inserts" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456- 6470, Volume-5 | 3, April 2021, pp.222-226, URL: www.ijtsrd.com/papers/ijtsrd38661.pdf Copyright © 2021 by author(s) and International Journal of Trend in Scientific Research and Development Journal. This is an Open Access article distributed under the terms of the Creative Commons Attribution License (CC BY 4.0) http://creativecommons.org/licenses/by/4.0) the enhancement in heat transfer was much raised in than . Saeedinia et al.[4] studied the thermal and rheological Base oil nanofluids flow inside a They found that there was an increase in heat transfer coefficient of nanofluids to that of pure oil um enhancement of 12.7% in heat transfer coefficient for 2wt% nanofluids. In /water nanofluids, hydraulic and heat transfer studies were conducted with imposed wall temperature conditions by Sebastein Ferrouillat et results showed a 10% to 60% rise in heat transfer coefficient compared with pure water. W. Duangthongsuk et al. [6] estimated that the enhancement of heat transfer and pressure drop behavior of TiO2/Water tube counter flow heat exchanger. 11% rise in heat transfer rate Wei Yu et al. [7] examined the heat transfer properties of nanofluids. They used ethylene glycol -water mixture as base fluid and found a 57% and 106% rise of nsfer coefficient for 1.0 vol% and 2.0 vol% of nanofluids respectively. M. Chandrasekar et al.[8] studied the heat transfer and friction factor characteristics of IJTSRD38661
  • 2. International Journal of Trend in Scientific Research and @ IJTSRD | Unique Paper ID – IJTSRD38661 Al2O3/Water nanofluids in a circular pipe. The experiment was conducted under laminar flow. Two- made of stainless steel with pitch ratios 2 and 3 were used in their study. According to their experimental results, 12.24% of the rise in Nusselt number was found for 0.1% volume concentration of nanoparticles. When wire coil inserts were used, the Nusselt number was found to increase by 15.91% and 21.53% respectively with nanofluids compared to water. Heat transfer characteristics of nanofluids in a uniformly heated circular tube fitted with helical inserts in laminar flow was studied by Govardhan Parthipakka et al.[9]. They used helical coil inserts with twist ratios 2.93, 3.91, and 4.89 with Al nanoparticles in the water of 0.1, 1.0, and 1.5% concentrations respectively. It was found that the heat transfer augmentation was directly proportional to nanoparticles volume concentration and Reynolds number, and inversely proportional to the twist ratio. In their research work, the maximum heat transfer rate of 31.29% was obtained for 1.5% concentration of nanoparticles with helical inserts having a twist ratio of 2.93. L. Syam. Sundar et al. [10] studied the combined effect ofFe3O4nanofluids and full-length twisted tape inserts on heat transfer and friction factor. their results, they obtained the maximum 51.88% in heat transfer when compared to plain water. M. Saeedinia et al.[11] experimented on heat transfer and pressure drop of nanofluids in horizontal coiled wire inserts. The experiment was carried out under constant heat flux conditions. They concluded that nanofluids gave better heat transfer in tubes using wire coil insert than the plain tube. They obtained a maximum heat transfer enhancement of up to 40.2%. S. Suresh et al.[12] conducted a comparative study on the thermal performance of helical screw tape inserts in laminar flow. For the comparative study, they used Al2O3and CuO – water based nanofluids. They found that CuO – water nanofluidswith helical screw inserts gave higher thermal performance than Al nanofluids. C. J. Ho et al.[13] examined the laminar convective cooling performance of hybrid water suspensions of Al2O3 nanoparticles and MEPCM particles in a circular tube. Their results presented that the hybrid based suspension showed a significant increase in heat transfer rate when compared to pure PCM suspension, nanofluids, or water. However, they found that this enhanced heat transfer technique could not be manipulated due to the high-pressure drop caused by the hybrid suspension compared to the nanofluids or water cause of the drastic increase in viscosity. S. Suresh et al.[14] experimented on the effect of Al hybrid nanofluids in heat transfer. They found a maximum enhancement of 13.56% in Nusselt number at a Reynolds number of 1730 when compared to Nusselt nu water. They also found that 0.1% Al2O3-Cu/water hybrid nanofluids had a raised friction factor when compared to 0.1% Al2O3/water nanofluids. A comparison of thermal behavior of Al2O3/water and CuO/water nanofluids through a circular duct fitted with helical screw tape inserts was carried out by S. Suresh et al.[15] and their experimental results presented 156.24,122.16 and 89.22% average enhancement in Nusselt number corresponding to twist ratios of 1.78, 2.44, and 3 respectively. The experimental investigation also presented that CuO/water International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com 38661 | Volume – 5 | Issue – 3 | March-April /Water nanofluids in a circular pipe. The experiment -wire coil inserts made of stainless steel with pitch ratios 2 and 3 were used in their study. According to their experimental results, 12.24% of the rise in Nusselt number was found for 0.1% volume concentration of nanoparticles. When wire coil were used, the Nusselt number was found to increase by 15.91% and 21.53% respectively with nanofluids compared to water. Heat transfer characteristics of nanofluids in a uniformly heated circular tube fitted with helical inserts in laminar flow was studied by Govardhan Parthipakka et al.[9]. They used helical coil inserts with twist ratios 2.93, 3.91, and 4.89 with Al2O3 nanoparticles in the water of 0.1, 1.0, and 1.5% concentrations respectively. It was found that the heat y proportional to nanoparticles volume concentration and Reynolds number, and inversely proportional to the twist ratio. In their research work, the maximum heat transfer rate of 31.29% was obtained for 1.5% concentration of rts having a twist ratio of 2.93. L. Syam. Sundar et al. [10] studied the combined length twisted tape inserts on heat transfer and friction factor.According to their results, they obtained the maximum enhancement of 51.88% in heat transfer when compared to plain water. M. Saeedinia et al.[11] experimented on heat transfer and pressure drop of nanofluids in horizontal coiled wire inserts. The experiment was carried out under constant ed that nanofluids gave better heat transfer in tubes using wire coil insert than the plain tube. They obtained a maximum heat transfer S. Suresh et al.[12] conducted a comparative study on the ew tape inserts in laminar flow. For the comparative study, they used water based nanofluids. They found that water nanofluidswith helical screw inserts gave higher thermal performance than Al2O3 – water examined the laminar convective cooling performance of hybrid water-based nanoparticles and MEPCM particles in a circular tube. Their results presented that the hybrid- based suspension showed a significant increase in heat te when compared to pure PCM suspension, nanofluids, or water. However, they found that this enhanced heat transfer technique could not be pressure drop caused by the hybrid suspension compared to the nanofluids or water f the drastic increase in viscosity. S. Suresh et al.[14] experimented on the effect of Al2O3-Cu/water They found a maximum enhancement of 13.56% in Nusselt number at a Reynolds number of 1730 when compared to Nusselt number of Cu/water hybrid raised friction factor when compared to /water nanofluids. A comparison of thermal /water and CuO/water nanofluids h helical screw tape inserts was carried out by S. Suresh et al.[15] and their experimental results presented 156.24,122.16 and 89.22% average enhancement in Nusselt number corresponding to twist ratios of 1.78, 2.44, and 3 respectively. The nvestigation also presented that CuO/water nanofluids gave a higher performance than Al nanofluids with helical screw tape inserts. H. R. Rayatzadeh et al. [16] experimented with the effect of constant sonication on laminar convective heat transfe inside the tube. They used TiO 0.15, and 0.25% volume concentration of nanofluids. They found that with the rise in nanoparticles volume concentration heat transfer rate also raised except for 0.25% volume concentration. In the present experimental work heat transfer and friction factor characteristics of CuO/DI water nanofluids in a smooth circular tube underlaminar flow is studied with spiraled rod inserts. 2. Experimental methods 2.1. Preparation of CuO/DI water nanofluids The required amount of CuO nano particles is dispersed in DI water to prepare the nanofluids. The volume concentration used in this study is 0.1%. Then the nanofluid is stirred in a REMI magnetic stirrer to obtain a homogeneous mixture. Then, the nanofluid sonicatedusing a LARK ultrosonicator for 6 hrs duration to confirm stable suspension. 2.2. Experimental set-up The schematic diagram of the experimental setup is showed in Fig. 1. The key components of the experimental setup are (i) calming section, section, (iv) air-cooled heat exchanger, (v) fluid storage tank, (vi) centrifugal pump, and (vii) arrangements to measure pressure drop and temperature. The fluid is pumped from the reservoir by using a centrifugal pump and the flow rate is maintained by the use of flow control valve and bypass valve. The flow rate of the fluid is measured by a rotameter. Initially, the fluid enters the calming section whose length is just enough to remove the entrance effects, so that the fully deve obtained when it enters the test section. Fig.1.The schematic diagram of experimental setup The fluid then flows through the riser section and the heat exchanger and is finally collected in the fluid reservoir. A straight copper smoo mm, inner diameter (ID) 14 mm, 16 mm is used as the test section. The test section is uniformly heated by using Nichrome wire of resistance 120 Ω. To vary the heat flux an autotransformer is used. Resistance T Detectors (RTD PT 100) are used at six different locations www.ijtsrd.com eISSN: 2456-6470 April 2021 Page 223 nanofluids gave a higher performance than Al2O3/water nanofluids with helical screw tape inserts. H. R. Rayatzadeh et al. [16] experimented with the effect of constant sonication on laminar convective heat transfer inside the tube. They used TiO2/water nanofluids for 0.1, 0.15, and 0.25% volume concentration of nanofluids. They found that with the rise in nanoparticles volume concentration heat transfer rate also raised except for 0.25% volume concentration. present experimental work heat transfer and friction factor characteristics of CuO/DI water nanofluids in a smooth circular tube underlaminar flow is studied Experimental methods Preparation of CuO/DI water nanofluids The required amount of CuO nano particles is dispersed in DI water to prepare the nanofluids. The volume concentration used in this study is 0.1%. Then the nanofluid is stirred in a REMI magnetic stirrer to obtain a homogeneous mixture. Then, the nanofluid is sonicatedusing a LARK ultrosonicator for 6 hrs duration to The schematic diagram of the experimental setup is showed in Fig. 1. The key components of the experimental setup are (i) calming section, (ii) test section, (iii) riser cooled heat exchanger, (v) fluid storage tank, (vi) centrifugal pump, and (vii) arrangements to measure pressure drop and temperature. The fluid is pumped from the reservoir by using a centrifugal pump rate is maintained by the use of flow control The flow rate of the fluid is measured by a rotameter. Initially, the fluid enters the calming section whose length is just enough to remove the entrance effects, so that the fully developed flow is obtained when it enters the test section. Fig.1.The schematic diagram of experimental setup The fluid then flows through the riser section and enters the heat exchanger and is finally collected in the fluid reservoir. A straight copper smooth tube of length1000 14 mm, and outer diameter (OD) 16 mm is used as the test section. The test section is uniformly heated by using Nichrome wire of resistance 120 Ω. To vary the heat flux an autotransformer is used. Resistance Temperature Detectors (RTD PT 100) are used at six different locations
  • 3. International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470 @ IJTSRD | Unique Paper ID – IJTSRD38661 | Volume – 5 | Issue – 3 | March-April 2021 Page 224 to measure the inlet, outlet, and wall temperatures. A U– tube manometer is used to estimate the pressure drop across the test section. Insulation encompassing of glass wool, ceramic fiber, and asbestos rope are provided over the heating coil to avoid radial heat losses. 2.3. Technical details of Spiraled rod inserts Fig.2 shows the spiraled rod inserts made-up of using 3.5mm copper rod to which pin-like projections of length 10mm and 2.5mm diameter were attached at an angle of 22° to the copper rod at a distance of 50mm and 30mm perpendicular to each other for the full length of copper rod for insert 1 and 2 respectively. Fig.2. Geometrical configuration of spiraled rod inserts 3. Data Reduction 3.1. Thermo-physical properties of nanofluids The density of Al2O3 nanofluids was found by Pak and Cho’s equation [17] = ∅ + (1 − ∅) (1) The specific heat of the nanofluids was found using Xuan and Roetzel’s equation [18] ( ) = (1 − ∅)( ) + ∅( ) (2) Brookfield cone and plate viscometer (LVDV-I PRIME C/P) from Brookfield engineering laboratories, USA was used to find out the viscosity of nanofluids. The viscosity of the nanofluids could be calculated using the viscosity correlation proposed by Einstein [19] = (1 + 2.5∅) (3) KD2 Pro thermal property analyser (Decagon Devices, Inc., USA) was used to measure the thermal conductivities of nanofluids, the effective thermal conductivity of the nanofluids is found using Maxwell equation [20] = + 2 + ∅( ) + 2 − ∅( − ) (4) 3.2. Heat transfer calculations Total heat transfer, = (5) The loss of heat through the insulation ( ) wasassessed to be 3.5% of the total heat supplied from the measurements of wall temperature and ambient temperature.Therefore, the total heat supplied by the heater, = − (6) The heat absorbed by the fluid was calculated by the following equation, = !" (# , % − # ,& ) (7) The average heat transfer rate of the heat delivered by electrical winding and heat gained by the fluid was taken for the calculation of convective heat transfer coefficient. Therefore, = ('()'*) (8) Heat flux was calculated as, +″ = ' (,-.) (9) From the equation given below the local heat transfer coefficient was estimated using local wall temperature, local fluid temperature and heat flux ℎ0 = 1″ (234 2 4) (10) The local fluid temperature was estimated from the energy balance equation given below, # 0 = #& + (1″54) (6789:) (11) The local Nusselt number Nuxwas calculated as, ;<0 = (=4-) (12) The average heat transfer coefficient is calculated using average wall temperature, mean fluid temperature and heat flux from the equation given below, ℎ = 1″ (23 2 ) (13) The average Nusselt number was calculated as, ;< = (=-) (14) Thermal resistance was calculated as, > = (23 2 ) 1″ (15) 3.3. Pressure drop calculations The pressure drop (?@) measured across the test section using U-tube manometer under isothermal condition was used to find the friction factor (f) using the equation below: A = B ( * 69*C D E F (16) 4. Results and discussions 4.1. Heat transfer study Fig. 3 represents the Nusselt number variation with Reynolds number.In the present study. Nanofluids and inserts are used to enhance the heat transfer rate. It can be evidently seen that the Nusselt number increases with Reynolds number. A CuO/DI water nanofluid of 0.1% volume concentrations is used in this experimental work. The addition of nanoparticles has an encouraging effect on the Nusselt number. The augmentation in Nusselt number for 0.1% volume concentrations of nanofluids is 19% compared to DI water. Fig.3. Variation of Nusselt Number with Reynolds number for plain tube 7 8 9 10 11 12 13 14 15 16 17 18 0 500 1000 1500 2000 2500 Nusselt number (Nu) Reynolds number (Re) DI Water DI Water SRI 1 DI Water SRI 2 0.10% 0.1% SRI 1 0.1%. SRI 2
  • 4. International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470 @ IJTSRD | Unique Paper ID – IJTSRD38661 | Volume – 5 | Issue – 3 | March-April 2021 Page 225 The enhancement in Nusselt number due to the addition of nanoparticles is primarily attributed to the reduction of boundary layer thickness and delayed growth of boundary layer, Brownian motion, increased thermal conductivity, relocation and rearrangement of particles, and large energy exchange due to chaotic motion of particles. The use of spiraled rod inserts in plain tube further enhances the Nusselt number compared with DI water in plain tube. Two inserts having pitches of 50 mm (SRI 1) and 30 mm (SRI 2) are used in this study. The Nusselt number is found to increase in both cases compared to DI water in plain tube. The Nusselt number also increases with a decrease in pitch of SRI. The enhancement in Nusselt number is 14 and 17% for SRI 1 and SRI 2 respectively. It can be professed from Fig. 3 that the use of spiraled rod inserts with nanofluids enhances the Nusselt number further compared to the plain tube. The enhancement in Nusselt number obtained is 35.9 for 0.1% volume concentrations with SRI 1 and 37.2% for SRI 2 compared to DI water in plain tube. The heat transfer augmentation due to the SRIs is primarily because of the following reasons: (1) The pins attached on the SRI act as turbulent promoters; (2) Growth of secondary flows; (3) Decrease in hydraulic diameter; (4) Enhanced energy exchange in the fluids due to uneven and random movement of the particles; (5) Outstanding fluid mixing and an efficient redevelopment of the thermal and hydrodynamic boundary layers due higher turbulence intensity close to the tube wall. 4.2. Friction factorstudy Friction factor variations with the Reynolds number are revealed in Fig. 4 for the plain tube. The friction factor decreases with increasing Reynolds number. The friction factor to some extent increases with the addition of nanoparticles due to the increased shear force between the wall and the nanoparticles and also due to increased viscosity. But the increase in friction factor is not noteworthy compared with DI water and hence the pressure drop penalty is negligible. The increase in friction factor for 0.1% volume concentration is 4.2% compared with DI water. Fig.4. Variation of friction factor with Reynolds number for plain tube The friction factor further increases in the plain tube fitted with SRIs. The rise in friction factor in the case of plain tubes with DI water, 0.1% volume concentrations of nanofluids are 30.65, 34.99% for SRI 1 and 40.8, 45.4% for SRI 2 compared to DI water without inserts. The use of inserts increases the friction factor for both DI water and nanofluid. The pitch of SRIs plays an important role in the friction factor, increasing pitch reduces the friction factor. This is due to the geometry and more contact surface. Also, the inserts reduce the free flow area and induce turbulence in the flow. This leads to increased friction between the surface of the core rod and the internal wall of the tube. 5. Conclusions Heat transfer and friction factor studies are carried out using CuO/DI water nanofluids in plain tube with SRIs. The experimental results are as follows: A. Nanofluids gives better heat transfer than the base fluid. B. Enhancement in Nusselt number using insert is higher than the addition of nano particles to the base fluids. C. The maximum enhancement in Nusselt number in plain tube with SRI 2 is 37.2% is obtained for 0.1% volume concentration of CuO/DI water nanofluids. D. The Pressure drop penalty by using nanofluids in plain tube is insignificant; hence it can be used for heat transfer applications. Nomenclature A cross sectional area (m2) cp specific heat(J/kgK) D test section diameter (m) f friction factor h heat transfer coefficient(W/m2K) I current (A) L length of the test section (mm) m mass flow rate(kg/s) Nu Nusselt number (hD/k) pi pitch of the spiraled rod inserts (mm) P perimeter (m) Pr Prandtlnumber(cpμ/k) Q electrical heat input (W) R thermal resistance (°Cm2/W) q″ heat flux(w/m2) Re Reynolds number (ρvD/μ) T Temperature (K) v fluid velocity(m/s) V voltage (V) x axial distance from tube entrance(mm) Greek symbol ρ density(kg/m3) μ dynamic viscosity(kg/m2s) ∅ Volume concentration (%) Δp pressure drop(N/m2) Subscripts f fluid in inlet nf nanofluid out outlet s solid phase t total w wall Abbreviations SRI Spiraled rod insert DI Deionized 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0 500 1000 1500 2000 2500 Friction factor (f) Reynolds number (Re) DI Water DI Water SRI 1 DI Water SRI 2 0.10% 0.1% SRI 1 0.1%. SRI 2
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