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Gröna Tåget: Sommarens prov – nytt
 hastighetsrekord och nya teknologier
 ger möjligheter


     Transportforum 9 januari 2009: Session 33




Henrik Tengstrand
Main objectives for Gröna Tåget



    Gröna Tåget presents model for passenger attractive,
    environmental-friendly and cost-efficient trains in the speed range
    of 250 – 300 km/h.




                                                                          © Bombardier Inc. or its subsidiaries. All rights reserved.
2
Gröna Tåget and Regina 250/300 cooperation




                                                                     © Bombardier Inc. or its subsidiaries. All rights reserved.
           Gröna Tåget                          Regina 250/300


             SWEDTRAC




      There are many partners involved striving for the same goal.


3
ECO4 – Energy Saving Solutions

BOMBARDIER offers its newest technological innovations.
– ECO4 is balancing the four “E”-cornerstones (Energy, Efficiency, Economy,
  Ecology) within convincing and reliable solutions, services and products.




                                                                              © Bombardier Inc. or its subsidiaries. All rights reserved.
– ECO4 offers our customers added value to their trains and services and
  delivers on the promise of Total Train Performance.



Now, more than ever: The Climate is Right for Trains


Welcome to the world of

44   © Bombardier Inc. or its subsidiaries. All rights reserved.
ECO4 technologies provide significant ecological
advantages
                              EBI Drive 50
    ThermoEfficient           Driver                    AeroEfficient
    Climatization             Assistance                Optimized Train
    System                    System                    Shaping
    Energy Savings          Energy Savings              Energy Savings




                                                                          © Bombardier Inc. or its subsidiaries. All rights reserved.
                                                  15%
                     26%

                                                        12%


         20%               2%
                                                  10%



    Energy Savings         Increased efficiency         Energy Savings
                            MITRAC                      Energy
EnerGplan
                            Permanent                   Management
Simulation Tool
                            Magnet Motors               Control System

5
Test planning 2006 - 2008

    Test made using rebuilt Regina, called test train Regina 250/300
    Gröna Tåget
    Pre-test in laboratories
    Performance test, type tests to norms, reliability tests, service test




                                                                             © Bombardier Inc. or its subsidiaries. All rights reserved.
    Test on different tracks in Sweden
    Test objects
    –   Track friendly bogies
    –   Suspension system for better ride comfort and wider carbodies
    –   Noise and Aerodynamic performance
    –   Pantograph performance
    –   New efficient traction motor drive, energy performance
    –   Winterisation
    –   Driver assistance EBI Drive 50 for lower energy consumption
    –   High speed tests


6
New high speed record



    On 14th September 2008 on the Main Line track Skövde – Töreboda
    the Regina 250/300 reached the new high speed record of 303 km/h




                                                                       © Bombardier Inc. or its subsidiaries. All rights reserved.
    This was done on track certified for 200 km/h operational speed
    Direct after the test was finished the line went back to normal
    operation




7
Test lines for Regina Gröna Tåget test train
                                                     R 280-300

Tested for:
     Track friendly soft bogie
     Active lateral suspension




                                                                               © Bombardier Inc. or its subsidiaries. All rights reserved.
Test conditions                                                  R 2700-5000
    Admissible speed:250 km/h
     Admissible cant deficiency:
    168 mm (1.1 m/s2)
                                                       Initial
     Testing at 275 km/h (+10%)
    plus high speed record 303 kmh
                                                  R 1000-1200


                                     High Speed                  R 580-600




8
Track-friendly soft bogie for Regina 250/300

    Based on 25 years of experience with track friendly soft bogies
    Meets UIC518 requirements for 250 km/h
    and cant def 183 mm (1.2 m/s2). Track forces is typical 60 % of limits.
    Has been running 303 km/h (new record in Sweden)




                                                                              © Bombardier Inc. or its subsidiaries. All rights reserved.
    Prepared for tilting




9
Active Lateral Suspension (ALS)

     Two functions in one hard ware
     1) Keep carbody in centred position in curves
       → Wider carbody possible
       → Better cross wind stability




                                                                             © Bombardier Inc. or its subsidiaries. All rights reserved.
     ⇒ Improved lateral ride comfort by avoiding bump stop contact
     ⇒ Possible to run at high speeds in curves
     2) Improve lateral ride comfort
     ⇒ Same ride comfort at 250 km/h as without
         active lateral suspension at 200 km/h

                 +25%



                                       Wider carbody
                                         3,6 m in Gröna Tåget, if required
                                         2,9 m in UIC European profile

10
Test result:
       ALS keeps the carbody in centred position in curves

                                          50 mm Displacement bogie
 with ALS                                 0      – carbody reduced
                                          -50 mm to +/- 20 mm




                                                                     © Bombardier Inc. or its subsidiaries. All rights reserved.
                                          50 mm
without ALS                               0
                                          -50 mm
                        Length of curve


                                                Carbody vibration
                                                reduced by 45 %
                    ALS on     ALS off

  11
Permanent Magnet Motor Drive
Summary
     PM motor offers environmental and economical advantages
     – which in future has the potential to increase in relevance
     – reduced energy consumption
     – higher efficiency and power




                                                                    © Bombardier Inc. or its subsidiaries. All rights reserved.
     – simplified cooling



     The MITRAC PM motor design is based on industry standard
     Successful tests confirmed the advantages of MITRAC PM motor
     and the expected benefits




12
Test for improved vertical comfort

     The modified secondary                                                 Grillby - Västerås 250 km/h
                                                                 Change in Wz vs kilometer (Test setup vs original)

     suspension system will lower the                  0
                                                            70           75            80            85               90
     vibrations in the car body and by               -0,1
                                                                                                                           z11




                                         Diff i Wz
                                                     -0,2                                                                  z1m
     that improve the overall comfort                -0,3
                                                                                                                           z12




                                                                                                                                 © Bombardier Inc. or its subsidiaries. All rights reserved.
     felt by the passengers                          -0,4
                                                                                       km




                                                     The results show an
                                                     improvement of upto 0.35
                                                     units in Wz




13
Nordic climate conditions


     Trains in Sweden has to face the Nordic
     conditions




                                               © Bombardier Inc. or its subsidiaries. All rights reserved.
     Low temperature, - 40 degC
     Ice and snow
     Winter test in 250 km/h
     Winterisation Guideline




14
Gröna Tåget wins BT Innovation Award 2008

     President Andre Navarri presented the first ever BT Innovation Award
     in Berlin on 9 – 11 September 2008 and said that innovation is a key
     contributor to growth and competitive distinction.
     The Gröna Tåget project is a successful example of how our innovative




                                                                               © Bombardier Inc. or its subsidiaries. All rights reserved.
     people transform their ideas with endurance, cleverness, creativity,
     timing, courage and cross-boundary teamwork into a real innovation that
     provides both substantially reduced energy consumption and a high-
     speed driving performance.
     Therefore the Bombardier Transportation Innovation Award 2008 goes
     to the team of the Gröna Tåget and Regina 250/300 project.




                                               Test train Regina Gröna Tåget

15
Summary


     Gröna Tåget presents model for passenger attractive,
     environmental-friendly and cost-efficient trains
     Type testing and performance tests have been successfully carried




                                                                              © Bombardier Inc. or its subsidiaries. All rights reserved.
     out on track in speeds upto 303 km/h using test train Regina
     250/300
     New technologies gives opportunities for the railways for speeds
     250 – 300 km/h
     Unique cooperation in Gröna Tåget gives win–win solutions




           Test rides with Regina 250/300 shows that the aims are realistic


16
Thank you for your attention!




www.gronataget.se
henrik.tengstrand@se.transport.bombardier.com

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Session 33 Henrik Tengstrand

  • 1. Gröna Tåget: Sommarens prov – nytt hastighetsrekord och nya teknologier ger möjligheter Transportforum 9 januari 2009: Session 33 Henrik Tengstrand
  • 2. Main objectives for Gröna Tåget Gröna Tåget presents model for passenger attractive, environmental-friendly and cost-efficient trains in the speed range of 250 – 300 km/h. © Bombardier Inc. or its subsidiaries. All rights reserved. 2
  • 3. Gröna Tåget and Regina 250/300 cooperation © Bombardier Inc. or its subsidiaries. All rights reserved. Gröna Tåget Regina 250/300 SWEDTRAC There are many partners involved striving for the same goal. 3
  • 4. ECO4 – Energy Saving Solutions BOMBARDIER offers its newest technological innovations. – ECO4 is balancing the four “E”-cornerstones (Energy, Efficiency, Economy, Ecology) within convincing and reliable solutions, services and products. © Bombardier Inc. or its subsidiaries. All rights reserved. – ECO4 offers our customers added value to their trains and services and delivers on the promise of Total Train Performance. Now, more than ever: The Climate is Right for Trains Welcome to the world of 44 © Bombardier Inc. or its subsidiaries. All rights reserved.
  • 5. ECO4 technologies provide significant ecological advantages EBI Drive 50 ThermoEfficient Driver AeroEfficient Climatization Assistance Optimized Train System System Shaping Energy Savings Energy Savings Energy Savings © Bombardier Inc. or its subsidiaries. All rights reserved. 15% 26% 12% 20% 2% 10% Energy Savings Increased efficiency Energy Savings MITRAC Energy EnerGplan Permanent Management Simulation Tool Magnet Motors Control System 5
  • 6. Test planning 2006 - 2008 Test made using rebuilt Regina, called test train Regina 250/300 Gröna Tåget Pre-test in laboratories Performance test, type tests to norms, reliability tests, service test © Bombardier Inc. or its subsidiaries. All rights reserved. Test on different tracks in Sweden Test objects – Track friendly bogies – Suspension system for better ride comfort and wider carbodies – Noise and Aerodynamic performance – Pantograph performance – New efficient traction motor drive, energy performance – Winterisation – Driver assistance EBI Drive 50 for lower energy consumption – High speed tests 6
  • 7. New high speed record On 14th September 2008 on the Main Line track Skövde – Töreboda the Regina 250/300 reached the new high speed record of 303 km/h © Bombardier Inc. or its subsidiaries. All rights reserved. This was done on track certified for 200 km/h operational speed Direct after the test was finished the line went back to normal operation 7
  • 8. Test lines for Regina Gröna Tåget test train R 280-300 Tested for: Track friendly soft bogie Active lateral suspension © Bombardier Inc. or its subsidiaries. All rights reserved. Test conditions R 2700-5000 Admissible speed:250 km/h Admissible cant deficiency: 168 mm (1.1 m/s2) Initial Testing at 275 km/h (+10%) plus high speed record 303 kmh R 1000-1200 High Speed R 580-600 8
  • 9. Track-friendly soft bogie for Regina 250/300 Based on 25 years of experience with track friendly soft bogies Meets UIC518 requirements for 250 km/h and cant def 183 mm (1.2 m/s2). Track forces is typical 60 % of limits. Has been running 303 km/h (new record in Sweden) © Bombardier Inc. or its subsidiaries. All rights reserved. Prepared for tilting 9
  • 10. Active Lateral Suspension (ALS) Two functions in one hard ware 1) Keep carbody in centred position in curves → Wider carbody possible → Better cross wind stability © Bombardier Inc. or its subsidiaries. All rights reserved. ⇒ Improved lateral ride comfort by avoiding bump stop contact ⇒ Possible to run at high speeds in curves 2) Improve lateral ride comfort ⇒ Same ride comfort at 250 km/h as without active lateral suspension at 200 km/h +25% Wider carbody 3,6 m in Gröna Tåget, if required 2,9 m in UIC European profile 10
  • 11. Test result: ALS keeps the carbody in centred position in curves 50 mm Displacement bogie with ALS 0 – carbody reduced -50 mm to +/- 20 mm © Bombardier Inc. or its subsidiaries. All rights reserved. 50 mm without ALS 0 -50 mm Length of curve Carbody vibration reduced by 45 % ALS on ALS off 11
  • 12. Permanent Magnet Motor Drive Summary PM motor offers environmental and economical advantages – which in future has the potential to increase in relevance – reduced energy consumption – higher efficiency and power © Bombardier Inc. or its subsidiaries. All rights reserved. – simplified cooling The MITRAC PM motor design is based on industry standard Successful tests confirmed the advantages of MITRAC PM motor and the expected benefits 12
  • 13. Test for improved vertical comfort The modified secondary Grillby - Västerås 250 km/h Change in Wz vs kilometer (Test setup vs original) suspension system will lower the 0 70 75 80 85 90 vibrations in the car body and by -0,1 z11 Diff i Wz -0,2 z1m that improve the overall comfort -0,3 z12 © Bombardier Inc. or its subsidiaries. All rights reserved. felt by the passengers -0,4 km The results show an improvement of upto 0.35 units in Wz 13
  • 14. Nordic climate conditions Trains in Sweden has to face the Nordic conditions © Bombardier Inc. or its subsidiaries. All rights reserved. Low temperature, - 40 degC Ice and snow Winter test in 250 km/h Winterisation Guideline 14
  • 15. Gröna Tåget wins BT Innovation Award 2008 President Andre Navarri presented the first ever BT Innovation Award in Berlin on 9 – 11 September 2008 and said that innovation is a key contributor to growth and competitive distinction. The Gröna Tåget project is a successful example of how our innovative © Bombardier Inc. or its subsidiaries. All rights reserved. people transform their ideas with endurance, cleverness, creativity, timing, courage and cross-boundary teamwork into a real innovation that provides both substantially reduced energy consumption and a high- speed driving performance. Therefore the Bombardier Transportation Innovation Award 2008 goes to the team of the Gröna Tåget and Regina 250/300 project. Test train Regina Gröna Tåget 15
  • 16. Summary Gröna Tåget presents model for passenger attractive, environmental-friendly and cost-efficient trains Type testing and performance tests have been successfully carried © Bombardier Inc. or its subsidiaries. All rights reserved. out on track in speeds upto 303 km/h using test train Regina 250/300 New technologies gives opportunities for the railways for speeds 250 – 300 km/h Unique cooperation in Gröna Tåget gives win–win solutions Test rides with Regina 250/300 shows that the aims are realistic 16
  • 17. Thank you for your attention! www.gronataget.se henrik.tengstrand@se.transport.bombardier.com