The "MAP Dredging System" may look like a commonly used Sand Pump. But it is NOT. Its "Smaller Engine Efficiency" provides more dredging volumes with less fuel consumption. You can dredge FASTER, CHEAPER, DEEPER and MORE VOLUMES. This dredging system improves your PRODUCTIVITY AGAINST TIME & COST. Check out the slides and learn all the advantages you can take.
2. MAP Dredging System 2
Forward
e suggest not comparing the MAP system
W
with other commonly used Sand Pumps or/and
Vacuum Suction Pumps. Although the MAP
system is designed as a dredging pump, its
features and performances are different.
4. MAP Dredging System 4
Traditional Dredging Issues
• Equipment Jamming
• Equipment Wearing
• Repair & Maintenance Time
• Fuel Consumption & Cost
• Contamination
• Reachable Depth
5. MAP Dredging System 5
MAP Advantages
Ordinary Issues MAP Solutions
Jamming Few
Few
Wearing Few
Few
Repair & Maint. Time Less
Less
Fuel Cost Less
Less
Contamination Less
Less
Reachable Depth Deeper
Deeper
6. MAP Dredging System 6
MAP Top Values
Faster!
Cheaper!
Deeper!
More Productivity!
7. MAP Dredging System 7
MAP Pumps (Injectors)
How they look
Suction Pipe Suction
Nozzle
Sand & Water
Air-Intake Water Intake Drain
Outlet Hole Hole Agitator Pipe
Transport Pump Underwater Pump Discharge Pipe
Simple architecture
Transport & Underwater Pumps
Optional agitator loosens the solid materials for smooth suction
8. MAP Dredging System 8
MAP Injector (MAP100)
Air-intake Hole
Running Image
Flow direction
High-Pressure Water Intake Hole
Jet
Nozzle
Suction Hole Maintenance Hole Discharge Hole (100mm)
9. MAP Dredging System 9
Performances Measure
Production Capabilities
Lifting Transport Processing
Object Depth
Height Distance Volumes
Sand 50m 2m 500m 1000m3/h
Sand 50m 2m 1000m 860m3/h
Sand 50m 2m 1500m 710m3/h
Engine Output: Twin 860ps (1720ps) MAP Size: 500mm Pipe Diameter: 800mm
* The less residences, the more volumes & longer distance
9
10. MAP Dredging System 10
Performance Features
Production Damping Ratio Transport Distance
Less than 5% 1500m
150m in depth No repeaters required
Pipe Load Content Ratio Various Solid Objects
Sand, Pebble, Mud,
Average 45%
Clay & Slime
Maximum 90% of pipe diameter One MAP vacuums all
Unique Features in Performances
11. MAP Dredging System 11
Operational Features
Shove-it Operation Engine Operation
No Scooping Stop & Resume Anytime
Just shove it into seabed No pipeline rinse required
Few Jamming Few Wearing
Less Fixing Efforts No Replacing Efforts
Reduces repairing time Reduces maintenance time
Unique Features in Operations
12. MAP Dredging System 12
Cost Benefit Feature
1m3 production consumes 600cc of fuel
1m 3
Diesel
600cc
How much is your present fuel cost?
* Case of 1000m3/h sand production & 500m transport
13. MAP Dredging System 13
Unique Feature Details 1/3
Feature 1 “Deeper Dredging”
• Reachable depth is more than 150m (492ft)
• Lets you dredge where others cannot reach
Feature 2 “Shove-it Operation”
• Just shove the suction nozzle down into the seabed
• No scooping required
14. MAP Dredging System 14
Unique Feature Details 2/3
Feature 3 “High-Loading Capacity”
• Average loading capacity is 45% of pipe diameter
• Maximum loading capacity is 90%
Feature 4 “Stop and Resume Anytime”
• Stop engines anytime and resume it anytime
• No pipeline rinse required before stopping
15. MAP Dredging System 15
Unique Feature Details 3/3
Feature 5 “Few Wearing”
• Steel pipe wearing ratio is less than 0.1% per month
• No pipe rotation required
• Light-weight poly pipe option
Feature 6 “Smaller Power Efficiency”
• Less fuel consumption
• Less CO2 emission
• Energy efficient productivity
16. MAP Dredging System 16
Appendix 1
Proof of Concept in Kyushu JAPAN Feb. 2009 Transport Distance 150m
Diesel Engine & Pump (350ps) MAP300 Suction Image
Discharge Image Discharge Image Discharge Image
YouTube: http://goo.gl/jyjGZ
17. MAP Dredging System 17
Appendix 2
Proof of Concept in Shizuoka JAPAN Feb. 2011
Operation Image Operation Image Operation Image
MAP300 & 150 MAP150 Setup Image Suction Image (Sand)
YouTube: http://goo.gl/jyjGZ
18. MAP Dredging System 18
Appendix 3
Dredging work in Okinawa JAPAN Feb. 2012 Volume: 1000m 3 Transport distance 200m
Diesel Engine & Pump (150ps) Cave Entrance Inside of Cave
Inside of Cave MAP150 + Agitator option Discharge Point
Cave was filled with mud, clay, pebbles & rubbishes due to the series of floodwaters.
19. MAP Dredging System 19
Summary
• More Productivity
• Less Fuel Consumption
• Less CO2 Emission
• Operational Time Saving
• Deeper Reach
• Longer Pipeline Lifecycle
Improves Productivity against Cost & Time
20. MAP Dredging System 20
MAP Enquiries
Japan Dynamics Co., Ltd.
1-11-1 Marunouchi Chiyoda-Ku, Tokyo 100-6208 Japan
T: +813 6860 8564
Video: http://goo.gl/jyjGZ
Many Thanks!
M.A.P is a registered trademark. Associated devices and construction methods are patent pending.