1. FANEM ACADEMY
1186C INCUBATOR
GLOBAL CUSTOMER SERVICES
PAULO ROGERIO V. DA SILVA
GLOBAL CUSTOMER SERVICES MANAGER
SERVICE@FANEM.COM.BR – PH. +55 11 2465 2199
2. Page 2 Global Customer Service 2015 Confidential
1186C Incubator
• General Overview.
• Calibrations.
• Updates.
• Appendix – Tools & Cleaning
• Appendix – Additional
Spare Parts
3. General Overview of the 1186C Incubator
Acrylic Hood Pre-Mounted
093.060.600
Vertical Left Rod
Intermediate case
093.054.600
Fixed Height Stand with 1 large
Drawer and 2 smaller
Wheel 4” with brakes
090.200.021
Lateral Bumper - Two Parts
093.069.600
Vertical Right Rod
Page 3 Global Customer Service 2015 Confidential
4. Acrylic Hood (093.053.060):
General Overview of the 1186C Incubator
092.107.320
Oval Port Mount
093.095.600
Air Damper (8 pcs)
092.107.320
Oval Port Mount
092.151.600
Lock Access Panel
092.079.600 Hood
Oval Port Latch set
026.074.600
Iris Port Set
Page 4 Global Customer Service 2015 Confidential
5. O2 in the environment & Humidity Sensor:
* The humidity sensor is assembled on the PCB.
General Overview of the 1186C Incubator
Sensors PCB
090.078.900
O2 SENSOR 090.855.020
Sensor Box Set (O2 & Humidity)
090.158.600
Page 5 Global Customer Service 2015 Confidential
6. General Overview of the 1186C Incubator
Strain Gauge Load Cell
093.130.600
Weighing Scale (093.056.900):
SG Connection PCB
090.252.900
X-Ray Drawer
093.182.301
Page 6 Global Customer Service 2015 Confidential
7. General Overview of the 1186C Incubator
Water reservoir 850 ml (093.055.600):
HOSE WITH FLANGE
FOR RESERVOIR
093.101.322
Water Reservoir
093.055.600
Drawer of the
reservoir
093.055.600
Page 7 Global Customer Service 2015 Confidential
8. General Overview of the 1186C Incubator
Mounted Boiler (127 VAC = 093.056.700 / 220 VAC 093.056.800):
Page 8 Global Customer Service 2015 Confidential
9. General Overview of the 1186C Incubator
Two type of O2 inlet: Servo Controled O2
Inlet
090.094.600
Page 9 Global Customer Service 2015 Confidential
10. General Overview of the 1186C Incubator
Limited O2 inlet:
Limited O2 Inlet
Page 10 Global Customer Service 2015 Confidential
11. General Overview of the 1186C Incubator
Air Filter
Air Filter Cover
093.194.301
Very important Supply:
- Never invert after a use.
- Never use a different item.
- No more than 90 days.
- Better if single patient use.
- Never try to clean.
- Never uses without.
Page 11 Global Customer Service 2015 Confidential
12. General Overview of the 1186C Incubator
Aluminum Base (093.084.600):
Page 12 Global Customer Service 2015 Confidential
13. General Overview of the 1186C Incubator
Unit of Control
• Software Versions:
Master Altera Display
Page 13 Global Customer Service 2015 Confidential
14. Spare Parts for 1186C Incubator
Guide of Air Sesor
093.074.600
Resistance TP Spiral
092.100.150 (127V)
092.101.150 (220V)
Molded Rubber Box of
Control
086.101.320
Synchronous Motor Kit
093.066.700 (127V)
093.066.800 (220V)
Air Sensor and
Security
093.073.600
Adhesive Spongy
Rubber Ring For Motor
086.105.320
Page 14 Global Customer Service 2015 Confidential
15. General Overview of the 1186-C Incubator
Pulse Oximetry:
Page 15 Global Customer Service 2015 Confidential
16. Heater
Motor
Boiler
O2 Solenoid
General Overview of the 1186C Incubator
Block Diagram:
MAIN PCB
POWER
SUPPLY
POWER
PCB
AC
INLET
O2 Galvanic Cell (2)
Humidity Sensor
9 VDC Battery
Contrast Pot.
Keyboard
Skin Sensor
Skin Sensor Auxiliary
WEIGHING
SCALE PCB
OXIMETRY
PCB
DISPLAY
PCB
SENSORS
PCB
WEIGHING
SCALE
DISPLAY
Air & Safety
Circulation
Oximetry
Sensor
Page 16 Global Customer Service 2015 Confidential
17. Heater
Motor
Boiler
O2 Solenoid
General Overview of the 1186C Incubator
Block Diagram:
MAIN PCB
POWER
SUPPLY
POWER
PCB
AC
INLET
O2 Galvanic Cell (2)
Humidity Sensor
9 VDC Battery
Contrast Pot.
Keyboard
Skin Sensor
Skin Sensor Auxiliary
WEIGHING
SCALE PCB
OXIMETRY
PCB
DISPLAY
PCB
SENSORS
PCB
WEIGHING
SCALE
DISPLAY
Air & Safety
Circulation
Oximetry
Sensor
Page 17 Global Customer Service 2015 Confidential
18. Heater
Motor
Boiler
O2 Solenoid
General Overview of the 1186C Incubator
Block Diagram:
MAIN PCB
POWER
SUPPLY
POWER
PCB
AC
INLET
O2 Galvanic Cell (2)
Humidity Sensor
9 VDC Battery
Contrast Pot.
Keyboard
Skin Sensor
Skin Sensor Auxiliary
WEIGHING
SCALE PCB
OXIMETRY
PCB
DISPLAY
PCB
SENSORS
PCB
WEIGHING
SCALE
DISPLAY
Air & Safety
Circulation
Oximetry
Sensor
Page 18 Global Customer Service 2015 Confidential
19. General Overview of the 1186C Incubator
Master PCB (092.060.900):
WEIGH SCALE
PCB
OXIMETRY
CONTRAST
BATTERY
ALARM
DISPLAY
KEYBOARD
SENSORS
MICROCONTROLLER
(MAIN SOFTWARE)
FPGA
SOFTWARE
POWER SUPPLY
Page 19 Global Customer Service 2015 Confidential
20. Heater
Motor
Boiler
O2 Solenoid
General Overview of the 1186C Incubator
Block Diagram:
MAIN PCB
POWER
SUPPLY
POWER
PCB
AC
INLET
O2 Galvanic Cell (2)
Humidity Sensor
9 VDC Battery
Contrast Pot.
Keyboard
Skin Sensor
Skin Sensor Auxiliary
WEIGHING
SCALE PCB
OXIMETRY
PCB
DISPLAY
PCB
SENSORS
PCB
WEIGHING
SCALE
DISPLAY
Air & Safety
Circulation
Oximetry
Sensor
Page 20 Global Customer Service 2015 Confidential
21. General Overview of the 1186C Incubator
Power Circuit (090.089.900):
Page 21 Global Customer Service 2015 Confidential
23. Calibrations for 1186C Incubator
List of contents:
• Calibration procedure: PC-01-800-055.
• Calibrated Term hygrometer.
• Multifunctional Fanem Simulator: 090.000.900.
• Decibel meter
• Calibrate Mult meter (voltage meter).
• Term hygrometer tripod (10 cm high).
• Digital Chronometer.
• Standard calibrated 5 kg weigh.
IMPORTANT: must be in a controlled environment with the
temperature between 23°C and 26°C.
Page 23 Global Customer Service 2015 Confidential
24. Calibrations for 1186C Incubator
• Multifunctional Fanem Simulator: 090.000.900:
Page 24 Global Customer Service 2015 Confidential
25. Calibrations for 1186C Incubator
Air and Skin Temperature calibration:
• Place the term hygrometer 10 cm high in the center of the
mattress.
• Set the Air temperature to 36°C and wait for stabilization (it may
take close to two hours if the unit was off/cold):
Page 25 Global Customer Service 2015 Confidential
26. Calibrations for 1186C Incubator
Air and Skin Temperature calibration:
• After the stabilization check for the Air temp.
• If it don’t match, enter in the calibration mode pressing “Menu”
and “ Alarm silence” keys at same time:
Page 26 Global Customer Service 2015 Confidential
27. Calibrations for 1186C Incubator
Air and Skin Temperature calibration:
• Press “Menu” key again and you will see:
• Press “ up” and “down” keys to change it value.
Page 27 Global Customer Service 2015 Confidential
28. Calibrations for 1186C Incubator
38°C Alarm (Yellow LED off):
• Adjust Air Temperature to 38°C
• After reach 38°C turn the TP2 clockwise up to the alarm sounds
IMPORTANT: Use in the calibration mode
High Temperature Thermostat Alarm:
• Adjust Air Temperature to 40°C
• After reach 40°C turn the TP clockwise up to the alarm sounds
IMPORTANT: Use in the calibration mode
Page 28 Global Customer Service 2015 Confidential
29. Calibrations for 1186C Incubator
Lack of Air Circulation Alarm Calibration:
• Wait for 2 hours of heating process in 36°C, then, shut the H-H key
off in order to turn off the motor.
• Start the chronometer.
• The Alarm must sound between 15 and 120 seconds, if not, adjust
the Air Circulation Trimpot.
• Turn the H-H on, wait at least for 20 minutes for stabilization again
of the environment temperature for another try.
• Repeat all steps as much as necessary.
Page 29 Global Customer Service 2015 Confidential
30. Calibrations for 1186C Incubator
Oxygen Cell Calibration:
• Select Oxygen Function
• Press CAL key to go to the calibration screen
• Open O2 compartment up to the end (both cells to the outside)
and wait for 2 minutes for sensor stabilization
• Select 21% and start
• With the help with bag, cover the sensor cabinet, inject O2 and
wait for 2 minutes for sensor stabilization
• Select 100% and start
IMPORTANT: Use in the calibration mode
Page 30 Global Customer Service 2015 Confidential
31. Calibrations for 1186C Incubator
Verification for the Humidity Sensor:
• Set the temperature to 34°C or 36°C
• Place a term hygrometer in the center of the mattress and 10 cm
high
• Adjust the Humidity to 70% and wait up to 30 minutes for sensor
stabilization
• Tolerance is no bigger than +/- 5%
IMPORTANT: There is no adjustment,
if it fails, it must be changed
Page 31 Global Customer Service 2015 Confidential
32. Calibrations for 1186C Incubator
Weigh Scale Calibration:
1. Procedure number: PC-01-800-063
2. Demands a 5 Kg calibrated load
3. Side Display board: 090.112.900 (picture)
4. Connect the vein cable type to the weigh scale PCB
5. Reassembly an turn on the device
Page 32 Global Customer Service 2015 Confidential
33. Calibrations for 1186C Incubator
Weigh Scale Calibration:
6. First lecture should be “FANEM” and then the software version
7. Without any load on the platform, press SW1
Page 33 Global Customer Service 2015 Confidential
34. Calibrations for 1186C Incubator
Weigh Scale Calibration:
8. Display will shows “0.” and then “CALIB”
9. Place a 5 kg on the center of the platform and press SW2
Page 34 Global Customer Service 2015 Confidential
35. Calibrations for 1186C Incubator
Weigh Scale Calibration:
10. Display will shows “5.”
11. After stabilization the display will show the actual weight as
“5,000” kg
Page 35 Global Customer Service 2015 Confidential
36. Calibrations for 1186C Incubator
Weigh Scale Calibration:
SERIAL
COMMUNICATION
STRAIN
GAUGE LOAD
CELL
POWER SUPPLY
CALIBRATION
JUMP
ZERO
TARE
Page 36 Global Customer Service 2015 Confidential
38. Updates in 1186C Incubator
• Checking versions
• Changing the component at the Master PCB
– Microcontroller (Main Software)
– FPGA software
– Check the version part number when lower than above picture
Master Altera Display
Page 38 Global Customer Service 2015 Confidential
39. 1186C
APPENDIX
TOOLS & CLEANING
*All part numbers may change without notice.
Please always confirm with the local dealer.
Page 39 Global Customer Service 2015 Confidential
40. Tools & Cleaning for 1186C Incubator
Tools:
• Screwdriver 5/16” x 8”.
• Screwdriver 1/4” x 5”.
• Philips M3 Screwdriver.
• Screwdriver Trimpots.
• Wrench 13 mm.
Cleaning:
• Follow User Manual.
• Never, never uses alcohol or alcohol component for cleaning the
acrylics parts, it will damage after few days.
Page 40 Global Customer Service 2015 Confidential
42. Spare Parts for 1186C Incubator
158.320.023 PVC white cover for the foam
158.615.023 Mattress Foam
093.145.300 Mattress Tray
Page 42 Global Customer Service 2015 Confidential
43. Spare Parts for 1186C Incubator
090.058.600 Air Filter (Box with 4 pieces)
093.194.301 Air Filter Cover
026.100.301 Aluminum Tray
Page 43 Global Customer Service 2015 Confidential
44. Spare Parts for 1186C Incubator
092.109.600 Right Lift
092.108.600 Left Lift
X-Ray drawer
Trim 090.133.320 (Right side)
090.134.320 (Left side)
Page 44 Global Customer Service 2015 Confidential