1.Testing, commissioning and maintenance of SCADA /DCS systems and Electrical Drives.
2. Good knowledge of all IEC 61850 standards especially new one IEC 61850-90-1,IEC 61850-90-5 and IEC 61850-9-2LE and configuration process of IEC 61850 based substation automation system.
3. Testing and commissioning of relays of Siemens , SEL and ABB.And testing and commissioning of PCC,PDB, MLDB, Bus-bar, motors ,transformers.
4. HV & LV cables: Laying & termination of HV & LV cables and connection to the panels .
5. Installation of LV Switchgear for the power supply to the LV motors & motor operated valves.
6. Installation of LV motors, Laying & termination of the cables & connection to the motors of different sizes of pumps.
7. Installation of motor operated valve (Mov) : Installation & Erection of control circuits, Laying & connection of LV cables.
8. Testing & commissioning of the electrical instrument such as HMD(Hot Metal Dictator) , pyrometers , proximity sensors ,pressure switches etc
9. Commissioning & Maintenance & Testing of all HT and LT switchgear equipment like Transformers, Relays and Breakers (ACB & VCB).
10. Shutdown maintenance of electrical equipment.
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1. SYED AFROZ ALI
Email: syedafroz566@gmail.com
Mobile: 9717466928
Electrical engineer with an experience of six years in electrical and automation division at Jindal Steel & Power
Ltd (JSPL).Selected in JSPL as a GET (Graduate Engineer Trainee ) among 41000 students all over India in the
GET test conducted by the JSPL. Worked as an Assistant Manager in the Bar mill JSPL (Patratu, Jharkhand).
The plant which produces famous brand of JSPL, Panther (TMT Rebar), the capacity of the Bar rod mill plant
is 1 MTPA. I have worked in the commissioning of SCADA system, electrical equipment’s, instruments and VFD
drives of Bar Mill at Jindal steel and power (JSPL) at Patratu (Jharkhand). In the project, I have worked in the
commissioning of SCADA system including hardware and software, I have a good understanding and knowledge
of SCADA system programming such as ladder, FBD, CFC etc. and error finding and troubleshooting of the
SCADA system. The hardware part consists of the instruments (RTD, HMD, control valves, pressure switch etc.),
the SCADA system of SIEMENS (Sematic S7 400) controller, communication equipment, RTU etc. I have a good
knowledge of identification and removal of faults from software level in SCADA to the hardware level up to the
card level in the RTU and the field instruments in the SCADA system. I have also a good Knowledge of
communication system of process plant such as Profibus, Modbus, Ethernet, Profinet used in the plant .In the
plant, I have also worked in the commissioning and maintenance of electrical VFD drives. I have also worked in
the commissioning of the transformer’s, circuit breaker, power distribution board, bus bars, cable laying and cable
termination etc. (HV and LV). I have also worked in the Blast furnace (capacity of 1.25 MTPA) in the Electrical
and Instrumentation dept. in (JSPL) Raigarh (C.G). Good knowledge of testing and commissioning of relays such
as (Siemens, SEL, ABB and ALSTOM) and Implementation of IEC 61850 for the substation automation system
as per IEC Standards. Good knowledge of designing and commissioning of IEC 61850 based substation. Passed
Bachelor of Engineering (Electrical) from Aligarh Muslim University (Central University), Aligarh in 2009.
EXPERIENCE
[1] Erection, Commissioning and Maintenance of 1 MTPA, Bar Rod Mill project at JSPL
Patratu (Jharkhand) .The plant which produces famous brand of JSPL, Panther (TMT Rebar).
[2] Erection and commissioning of IEC 61850 based Substation 220/132/33 kV, at JSPL
Patratu (Jharkhand).
[3] Maintenance of Blast furnace of capacity of 1681 m3
at JSPL Raigarh (Chattisgarh).
A. Work experience in the JSPL Patratu, bar rod mill in erection, commissioning and maintenance.
Duration: August 2010 to December 2015 present
Job Title: Assistant Manager
Working Experience:
1. Testing and commissioning of Siemens SCADA (Simatic S7 400) at software and field level. Good
knowledge of programming of SCADA system in different languages such as continuous flow chat (CFC),
STL (statement list), Ladder logic etc. and having experience of troubleshooting of SCADA/PLC system.
2. Testing and commissioning of PCC (Power Control Centre), PDB (Power Distribution board)
MLDB (Main Lightning Distribution Board), Bus-bar, motor, transformers.
3. Hot and cold testing and commissioning of Sinamics S120-AC Drive, Simotion drives/VFD of
Siemens, ACS 800.
2. 4. HV & LV cables laying & termination of HV & LV cables and connection to the panels.
5. Installation of LV Switchgear for the power supply to the LV motors & motor operated valves, laying &
termination of the cables & connection to the motors of different sizes of pumps.
6. Installation of motor operated valve (Mov) .Installation & erection of control circuits, laying &
connection of LV cables.
7. Testing & commissioning of the electrical instrument such as HMD (Hot Metal Dictator),
pyrometers, proximity sensors, pressure switches etc.
8. Commissioning, maintenance & testing of all HT and LT switchgear equipment like
Transformers, Relays and Breakers (ACB & VCB)
9. Shutdown maintenance of electrical equipment & good understanding of electrical drawing.
10. Testing and commissioning of RIO/RTU (Remote Input Output) panels.
MILL PRODUCTION DATA
Billet size : 165 mm sq x 12 m long, 2559 kg nominal
Mill speed : For 8 mm Rebar 34 m/s & 10 mm Rebar 38 m/s
RES : For 16 mm Rebar 18 m/s
Brake slide : 160 t/h cold charge
Furnace rate : 190 t/h hot charge
Product range:
Plain bar : 20 mm to 63 mm
HYQST product : 8 mm to 40 mm
Round Cornered Sq. : 40 mm to 63 mm
Equal Angles : 50, 65, 75, and 90 mm
Steel grades : Structural Steel Grades
Commercial lengths : 6, 9 & 12m
Job Profile:
Currently Contributing in Maintenance of Bar Rod Mill (1 MT p.a. capacity) at JSPL (Patratu).
KEY RESPONSIBILITIES
To improve the production by nullifying shift break downs.
Trouble shooting of control room instruments DCS, PLC, SCADA, analysers, PID controllers,
weighing and measuring instruments.
To take the necessary steps to avoid the power loss and following the energy conservation rules as
to reduce the power cost.
Calibration and maintenance of Instruments Electronic Transmitters, Gauges, switches, control
valves, solenoid valves, safety relief valves, controllers, A/C VF Drives.
Developing and implementation of Standard Operating Procedures for Instruments and Systems to
ensure smooth operations.
To identify the critical spears (PLC, drives, motor & field instruments) & other Spears for smooth
running of the mill and maintaining it.
Planning routine, preventive& Shutdown Maintenance Schedules and minimizing the Systems/
Equipment down times.
Identification of Potential areas of cost reduction and energy conservations.
B. Work experience in the JSPL Patratu Substation 220/132/33 Kv in Erection and Commissioning.
Duration: JANUARY 2010 to July 2010(7 months) Job Title:
Junior manager
Working Experience:
1. Testing and commissioning of relays such as (Siemens, SEL, ABB and ALSTOM) and
Implementation of IEC 61850 for the substation automation system as per IEC Standards.
2. Good knowledge of programming of Digsi 4.8 relay configuration software and having experience of
3. troubleshooting in SCADA system of substation.
3. Commissioning and Integration of the relays of different vendors such as (SIEMENS, ABB, SEL
and ALSTOM) in IEC 61850 based substation by Kalkitech SCL manager tool.
4. Testing and commissioning of PCC (Power Control Centre), PDB (Power Distribution board) MLDB
(Main Lightning Distribution Board), Bus-bar, C.T, P.T, surge arrester and transformers.
5. HV & LV cables: Laying & termination of HV & LV cables and connection to the panels.
6. Installation and erection of control circuits, laying and connection of LV/HV cables, bus bars, SVCs,
Transformers, Isolators, Circuit Breakers.
7. Shutdown maintenance of electrical equipment & good understanding of electrical drawing.
C. WORK EXPERIENCE IN THE JSPL Raigarh, Blast Furnace.
Duration: July 2009 to Dec 2009 (6 months)
GET
Working Experience:
1. HT Motors: Shutdown, Maintenance, Laying & Replacing & Termination of Cables,
disconnection & connection of the Terminal of Cables from bus- bar, motors maintenance of
control panels, checking insulation, testing & commissioning of the different sizes of Motors at
Compressor and Pump house.
2. Testing and commissioning of soft starter for the motors of stock house in Blast Furnace
3. Maintenance of all HT and LT switchgear equipment like Transformers, Relays and Breakers.
4. Trouble shooting & maintenance of AB (Allen Bradley), Power Flex 70, 700S, ABB drives
.MCC/PCC panels.
5. Maintenance of electrical instruments such as radar, pyrometer, nucleonic switch, pressure
switch, proximity sensor, Differential pressure valve, pressure valve, RTD, etc.
6. Preventive maintenance, Conditional monitoring, Breakdown Maintenance Activities and Risk
Management to be carried out for all equipment's as per SOP.
TRAINING:
1. Certificate from Siemens (Siemens Sitrain, Kalwa Works Mumbai) Course of Drives
(Simotion Drive systems and programming) from 20.09.2012 to 28.09.2012.
2. Certificate from Siemens (Siemens Sitrain, Kalwa Works Mumbai) Course of SCADA (Simatic S7 400/S7
300 systems and programming) from 11.08.2010 to 21.08.2010.
3. Certificate from Siemens (Siemens Sitrain, Kalwa Works Mumbai) Course in Relays (Digsi 4.8 systems and
programming, Siprotec Relays) from 12.01.2013 to 16.01.2013.
4. Certificate from Kalkitech SCL (Substation Configuration Language), Course in Implementation of IEC
61850 in substation (IEC 61850 systems programming and multivendor IED configuration) from 29.05.2013
to 07.06.2013.
5. Certificate from CRISP (Centre for Research and Industrial Staff Performance) institute on PLC,
power management, Industrial equipment, Lubrication System. From 25.04.2012 to 02.05.2012.
6. Certificate from NISST (National Institute of Secondary Steel Technology) establish by Ministry
of steel Govt of India on Iron and steel Technology from 03.09.2011 to 09.09.2011.
7. One month on job training at JSW(Jindal south west) Heating systems/ Heat tracer System,
Maintenance of Process Equipment , battery banks, chargers,( UPS) LUBE System, Hydraulic
system Training given by ABB and JSW.
8. Training on HT/ LT Switch Gear, HT/ LT Motors, Switch yard equipment’s, Transformers, PCC and MCC
panels, Electrical and Control Circuits at JSPL Raigarh Given by ABB.
SKILL:
1. Ability to work under pressure and in harsh environment & work with a group.
2. Industrial automation SCADA/DCS systems testing, commissioning, programming and
troubleshooting.
3. Good knowledge of all ten IEC 61850 2nd
standard and new standards such as IEC 61850-90-
5(for PMU), IEC 61850-90-1, IEC 61850-90-2, IEC 61850-9-2LE.
4. Industrial VFD drives testing, commissioning and troubleshooting.
5. IEC 61850 based substation testing commissioning and programming.
6. Programming and debugging of PLC machines.
4. 7. HMI, LT/HT panels, electrical instruments, RTU/RIO, motors maintenance.
8. Good understanding of electrical drawing.
SOFTWARES KNOWN:
1. Simatic S7 400/S7 300 (SCADA Systems Siemens).
2. Control builder AC800M (SCADA system ABB).
3. Simotion Drive systems and programming (For VFD Drives Siemens).
4. Kalkitech SCL Manager (For IEC 61850 based Substation Automation Configuration).
5. Digsi 4.81 (Siemens Relay configuration software).
6. Etap 12.6 (Power system Modelling).
7. Opnet 17.5 (Network Communication and Simulation tool).
8. Omicron test Kit CMC 256-6(For testing of Relays/IEDs).
9. Quick Set. ACSELERATOR (SEL relay configuration
Software).
ACADAMIC PROJECT: Bachelor Level
Design of Transmission Line 220 KV (Double circuit Line), 275 MW, 0.90 Power Factor Lagging.
Design of Three phase Induction Motor, 14 KW, 1000 rpm, Delta connection Squirrel cage type, 50 Hertz
TRAINING:
Training at substation 33 /11 KV at Bonaire .Aligarh (U.P)
PUBLICATIONS
Chapter in book:
S. Afroz Ali, Ankur Singh Rana, Nisha Parveen and Mini S. Thomas, , “Practical implementation of
IEC 61850 based substation”, Emerging Trends in Electrical and Electronics Engineering, Vol. 2, pp.
329-338, Excel India Publications, New Delhi. ISBN: 978-93-84869-25-0
EDUCATION QUALIFICATION
Bachelor of Electrical Engineering from Aligarh Muslim University(AMU) Aligarh in the year 2009
with CGPA of 7.3 from F/O Engineering and Technology, Aligarh Muslim University (Central
University), Aligarh.
Diploma in electrical engineering from Aligarh Muslim University (AMU) Aligarh.
Class X from Central public School, Bihar (Samastipur).
PERSONAL DETAILS
Father's Name: Mr. Syed Mohammad Ali
Date of Birth: 22 Jan, 1985
Marital Status: Married
Nationality: Indian
Passport No: N4357148 (Valid up to 29/10/2025)
Languages Known: English, Hindi and Urdu.
DECLARATION
I hereby declare that above information are totally authentic and to the best of my knowledge.
Dated: Syed Afroz Ali
01.12.2015