1. MUKESH KUMAR
Address: Maaden Aluminium Complex, Ras Al khair, Saudi Arabia
Contact No:+966-569281664,+91-7696552660
E-Mail: way2mukesh@gmail.com
Seeking assignments in Project Management / Automation / Maintenance & Operation with a leading
organisation
PROFILE SNAPSHOT
 An Automation Engineer with 8 years of experience in Project Management, Design Engineering, Automation, Research &
Development for steel industry.
 Presently associated with Emirates steel, Abu Dhabi as Electrical Engineer in Hot Rolling Mill (HRM) – Electrical &
Automation.
 Experienced in developing logics, Programming and Troubleshooting in Siemens Plc.S7-400 & 300, Commissioning of AC
Drives of Siemens, designing of SCADA and HMI (Human Machine Interface), LogiCAD.
 Completed Project for Hot Rolling Mill(SMS SEMAG) in Maaden Aluminium Company.
 Involve in the Commissioning of LV Drives ACS 800 and MV Drives ACS 8000 provided by ABB.
 Attend training and got certificate for 5 days training provided by ABB for LV Drives.
 Completed project for 2X300 TPH Reheating Furnace Supplied by Tenova (Italy) in Bhushan steel ltd.
 Having good experience in Project Execution, Site Engineering and Maintenance for areas like Power Distribution System of HSM,
HT & LT Panel Bus Ducts, Cable laying etc.
 Involved in Project for HOT STRIP MILL Supplied by SIEMENS VAI & SMS DEMAG in Bhushan steel ltd.
 Knowledge in Instrumentation installation & calibration, Temperature sensors, Pressure transmitters, Flow transmitters,
I/P converters, Flow Control Valves, Flow Shut off Valves, Burner Control Unit, Laser Width Measurement System, Load
cell, Proximity switches, LVDT, Pressure switch, Float switch, Photocells, CCTV system, Rotary Encoders, HV and LV
Switch Gears.
 Well versed with the latest software’s like Drive Monitor, Win cc, PCS 7, Wonder ware in touch.
 Exposure in troubleshooting with Electrical, Electronics, Instrumentation and PLC systems.
 Abilities in handling operations activities and adhering to the set Service Level Agreements.
 An effective communicator with excellent skills in building relationships. Possess strong analytical, problem solving and
organisational abilities. Possess a flexible & detail oriented attitude.
 Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance
amongst team members.
ORGANISATIONAL SCAN
28 Jan 14 to till date Maaden Aluminium Company, Saudi Arabia
Ma'aden's $10.8 billion joint venture with Alcoa will be the largest and most efficient vertically integrated aluminium complex in the
world. It will use Saudi Arabia's bauxite resources to profitably produce aluminium for domestic and international markets as well as
to facilitate the development of domestic downstream industries in the Kingdom.
Duration Jan 14 to till date
Designation Electrical Technician, Hot Rolling Mill (HRM) – Electrical & Automation.
Job Responsibilities:
 Looking over the automation of Hot Roll Mill Supplied by SMS Semag, LogiCAD(TCS)
 Maintenance & Troubleshooting the problems in Drives(ACS 6000 & ACS 800), PLC, RIO, Networking and S7
program.
 Looking after the operation & maintenance of Transformers, Switchboard, LCSS, PDB, MLDB, MCC and UPS.
 Looking over the calibration, hook up, erection, testing, loop checking and commissioning of total instrumentation.
 Preventive, Predictive maintenance, Trouble shooting and Analysis of fault using Maintenance Tools.

2. Key Deliverables
 Erection, Commissioning & Testing of ACS 6000 & ACS 800 Drives.
 Erection, Commissioning & Testing of HT Motor & LT Motors.
 Erection, Commissioning & Testing of LCSS, PDB, MLDB, MCC & UPS.
 Erection, Commissioning & Testing of Hydraulic System for Rolling Mill.
19 Aug to 24 Dec 13 Jindal Stainless Limited
M/S Jindal Steel Limited is a globally renowned one of the leading prominent player in Stainless Steel Industry. Jindal Steel is
now India’s First largest Secondary Steel Producer Company with an existing steel production capacity of 1.5 million tons per
annum (approx.).
Duration Aug 11 to 24 Dec 13
Designation Associate Manager, Hot Strip Mill (HSM) – Electrical & Automation.
Job Responsibilities:
 Looking over the automation of the 280 TPH furnace (Siemens S7-400 PLC) supplied by FIVES STEIN.
 Looking after the IMS Gauge, KELK responsible for thickness and Profile of the strip.
 Maintenance & Troubleshooting the problems in Drives, PLC, RIO, Networking and PCS7 program & WINCC
 Looking after the operation & maintenance of Transformers, 6.6 KV Switchboard, LCSS, PDB, MLDB, MCC and
UPS.
 Looking over the calibration, hook up, erection, testing, loop checking and commissioning of total instrumentation.
 Preventive, Predictive maintenance, Trouble shooting and Analysis of fault using Maintenance Tools.
 Maintenance of Sinamics Main Drives SM150, Sinamics Semi main drive S120, Group drive Sinamics S120 ,
Transformers, LT switchboard, 33KV switchboard, 6.6KV Switchboard, Ventilation system, DG system,
Harmonic filter, Battery Charger, UPS,Earthing and Lightning system.
 Assisting Shift In charge in handling issues/Breakdown related to whole Mill.
 Readily availability of Tools, Tackles and measuring instruments.
 Maintain a history file with all breakdown analysis report with clear action plan for repetitive with the help of IBA
Analyser & Create desired Trend in HMI for Analysing the Breakdown Problem.
 To achieve Intensive Software/logic Know how for proper diagnose in program.
 To carry out daily inspection of Electrical equipments as per the checklist for condition monitoring of the same.
 Maintain the Documentation for the System & Drive, PLC backup periodically.
 Looking over the calibration, hook up, erection, testing, loop checking and commissioning of total instrumentation.
 Preventive, Predictive maintenance, Trouble shooting and Analysis of fault using Maintenance Tools.
Oct 2007 to 15 Aug 2011 Bhushan Steel Limited
M/S Bhushan Steel Limited is a globally renowned one of the leading prominent player in Steel Industry. Bhushan Steel is
now India’s 3rd
largest Secondary Steel Producer Company with an existing steel production capacity of 2 million tonnes per
annum (approx.).
Duration Oct 07 to Aug 11
Designation Senior Engineer, Hot Strip Mill (HSM) – Electrical & Automation.
Job Responsibilities:
 Looking over the automation of the 300 TPH furnace (Siemens S7-400 PLC with Hot standby CPU configuration)
supplied by Tenova.
 Maintenance & Troubleshooting the problems in Drives, PLC, RIO, Networking and S7 program.
 Looking after the operation & maintenance of Transformers, 6.6 Kv Switchboard, LCSS, PDB, MLDB, MCC and UPS.
 Responsible for the complete communication network & signal exchange between Mill & Furnace.
 Looking over the calibration, hook up, erection, testing, loop checking and commissioning of total instrumentation.
 Preventive, Predictive maintenance, Trouble shooting and Analysis of fault using Maintenance Tools.
Key Deliverables
 Erection, Commissioning & Testing of SINAMICS G130 Drive for Gas Booster Motors.
 Erection, Commissioning & Testing of 6.6 Kv Switchboards.
 Erection, Commissioning & Testing of HT Motor & LT Motors.
 Erection, Commissioning & Testing of LCSS, PDB, MLDB, MCC & UPS.
 Erection, Commissioning & Testing of Hydraulic System for furnace.
 Erection and commissioning of complete Drives and Automation System for 300TPH furnace.
KEY SKILLS
 PLC Programming in Ladder and CFC with Siemens S7-300 & S7-400 Series PLCs
 Commissioning of SINAMICS G130 from Siemens.

3.  Expertise in using Siemens Starter & Drive Monitor.
 A/D, D/A converter, High Speed Counter Programming for Siemens.
 Worked on PROFIBUS, FIBER OPTIC and ETHERNET communication for Siemens PLC, AC Drive, DC Drive, Master
drives, DP-DP Coupler, Y-Coupler, IM-153 and Touch Panel.
 RS232, RS485 Modbus Communication establishment.
 Worked on Win CC & Wonderware Intouch Software for HMI Designing.
 Well versed with P&ID, Logic diagram, Functional Schematic, Pneumatic/impulse hook up drawings, cable schedule
and location drawings.
 Experience in cable laying and control room arrangements.
 Have Basic understanding of Hydraulic & Pneumatic circuits.
Project Managment
 Handling activities involving working out various requirements & monitoring overall project operations for ensuring
timely completion.
 Coordinating projects for the set up standards with accountability for strategic utilization & deployment of available
resources to achieve organizational objectives.
 Liaoning With Contractor for planning ,scheduling and execution of jobs
 Responsible for verifying Bills of all the contractors by cross checking it as a physical measurement.
 Detailing of drawings, developing of cable schedule, making of termination details, illumination system.
 Construction power of complete Hot strip Mill & Reheating Furnace.
 Manpower & Material Handling
SCHOLASTICS
• Pursuing MBA in Operations from Symbiosis centre for distance learning.
• B.Tech (Electrical Engg.) from Swami Devi Dyal Institute of Engg. & Technology, Kurukshetra University in 2007.
• 12th
std. passed from Govt. model. Sr. Secondary School, Chandigarh (CBSE Board) in 2002.
• 10th
std. passed from Govt. model. Sr. Secondary School, Chandigarh, (CBSE Board) in 2000.
PERSONAL DETAILS
Father’s Name Sh Harbans lal
Date of Birth 30th
July, 1984
Marital Status Unmarried
Languages Known English, Hindi and Punjabi
Declaration: I hereby declare that the above written particulars are true to the best of my knowledge and belief.
Date:
Place: (Mukesh Kumar)