1. Subodh Suresh Kulkarni
Mobile: +91 9833728018
E-Mail: subodh050574@gmail.com
Looking to pursue a growth oriented and challenging position where my knowledge is
best utilized.
Career Summation
20 years of experience in Paint Shop Operations of Heavy Engineering Products with
reputed organisations.
Thorough experience in Paint Shop management encompassing equipment selection,
supervision of manpower, paint quality management as well as development of process
guide lines for painting.
Well familiar with different types of surface preparation methods like Grit Blasting, Power
tool cleaning, water jetting and chemical cleaning of various metals like CS, SS, Incoloy,
Titanium.
Well familiar with special type of coating used on equipments like Reactors, Pressure
Vessels & Heat Exchangers for Refineries, Fertilizer, Petrochemical, Power plants.
Well versed with Thermal Spray Aluminium (TSA) Coating process, operator & process
qualification & testing requirements.
Expertise in monitoring the environment for surface preparation & coating in shop as per
relevant standards.
Familiar with operation and calibration of all surface preparation and coating inspection
instruments.
Having knowledge of ISO 9001:2008 Quality Management System requirements, OHSAS
18001 & ISO 14001
Well familiar with international standards like NACE, SSPC.
Adopt in handling quality related activities involving in-process inspection and co-ordination
with internal departments, TPI and external clients
Safety conscious and give utmost importance to safety & safe work practice.
An enterprising leader with excellent communication, analytical, problem solving & man
management skills.
Ability to multitask and work under pressure to meet the deadlines
Work Experience
Sept’03 – Till Date with Larsen & Toubro, Heavy Engineering, Powai, Mumbai as
Manager – Surface Treatment Dept.
L & T Heavy Engineering is into manufacturing of custom designed & engineered critical
equipments for core sectors like oil & gas, refinery, petrochemicals, fertilizer, chemicals,
thermal & nuclear power, aerospace, and defense.
Accountabilities:
2. Meeting scheduled dates for grit blasting, painting & acid cleaning for each project to
ensure timely delivery of equipment.
Project specific TSA operator & process qualification
Resource planning to take care of overload situation.
Ensure full kit readiness for each task
Preparation of painting procedure based on customer's paint specification.
Inspect surface preparation & panting as per ITP
Getting clearance from TPI & customer.
Estimate paint quantity required for each project.
Complying with the requirements ISO 9001, OHSAS 18001 & ISO 14001.
Provide training to contractor workmen.
Maintain safety & housekeeping.
Provide technical support to other manufacturing locations.
ETP operation to meet MPCB norms.
Provide material handling equipment like Crane, Hydra, Forklift, Trailer and Truck for
timely material movement.
Major Highlights:.
Achieved On Time Delivery performance more than 95%
Maintained Zero Accident in Surface Treatment Dept.
Revamping of shot blasting enclosure consisting of Portable grit recovery system &
Dust Collectors.
Installed travelling paint booth.
Created portable facility for Thermal Spray Aluminum Coating
Developed blasting fixture to perform spot blasting inside square tubes
Effluent treatment plant installed for treating acidic effluent to meet MPCB norms.
May’95 – Aug’03 with Godrej & Boyce Mfg. Co. Ltd. Vikhroli, Mumbai
as Executive –Paint shop.
Feb’02 – Aug’03 Precision Engineering Systems Division
Godrej Precision Engineering Division delivers customized solutions to customers demanding
quality products in high technology engineering and manufacturing domain
Accountabilities:
Procedure writing & getting approval from the customer.
Vendor development
Conducting trials of new paints required for specific project.
Meeting the stringent quality requirements in Surface treatment & Painting specified by
the customer.
Major Highlights:
Created a setup for Passivation of SS material with ultrasonic cleaning facility.
3. Created a setup for Manganese Phosphating
May’95 – Feb’02 Machine Tool Division
Machine tool division was into manufacturing of metal forming machines such as Presses,
Press brakes, Shears, Cut to length lines, SPM’s & Injection Molding machines
Accountabilities:
Achieving Production targets
Resource management
Training to workmen
ISO documentation
Continuous process improvement
Vendor development
Major Highlights:
Established Pre assembly component painting culture in Machine Tool Div. to reduce
overall Cycle time & Cost of Painting.
Standardization on Texture Finish for better aesthetics.
Upgradation of Paint System from Enamel based to Epoxy- PU based paint system for
better performance & aesthetics.
Cycle time reduction of Component Painting by 30%.
Developed a sea worthy packing of machines for Exports.
Nov’94 – Apr’95 with Hamilton Industries Ltd. Ambernath
as Supervisor –Paint shop.
Accountabilities:
Achieving production targets.
Resource management.
Pretreatment chemical & paint testing.
Effluent treatment.
Oct’93 – Sept’94 with Crompton Greaves Ltd, Fan Division, Kanjur Marg, Mumbai
as Trainee –Paint shop.
Accountabilities:
Achieving Production targets.
Paint Testing.
Troubleshooting.
ISO Documentation.
Major Highlights:
4. Independently handled Airless Electrostatic Painting plant (A.E.G. Germany)
Plant parameters & paint specification were set to get single pass coverage for white paint.
Educational Qualification
Examination University Year of Passing Grade/Class
Diploma in Paint Mumbai 1993 ‘A’
Application Technology
H.S.C. (Science) Mumbai 1991 First
S.S.C. Mumbai 1989 First
Professional Certification
NACE Coating Inspector Level II – CIP no. # 12202
SSPC Coating Inspector Level II (India Chapter)
Personal Dossier
Address: B 107, B Wing, New Diamond So.
Hazuri Darga Rd.
Near Murphy Tower
Thane (West)
Date of Birth: 05/05/1974
Marital Status: Married
Passport No.: G5990877 VALID UPTO 04/12/2017