1. DESMOND LLOYD
Email : desmondlloyd@hotmail.com
Contact No : Mob - 9626947046
OBJECTIVE : Seeking a challenging career in an organization where my knowledge
and skills in Moulds, Dies manufacturing and maintenance field can be leveraged for the
attainment of organizational objectives and goals.
Skill history
A young & ambitious professional Team Leader with 14 years of experience in molds
Dies and Tools manufacturing, production and maintenance operations in leading
companies.
Completed E.M.B.A with “A” grade from JANHIMALAY INDIAN SCHOOL OF
MANAGEMENT STUDIES specialization in INDUSTRIAL MANAGEMENT.
Job profile
Design review, Process Planning, Handling Tool room work, Job allocation, Trials, PPAP,
Qualification run, Material handling, Mould, Dies, Tools & fixture manufacturing,
maintenance, Production planning, Mould history card maintenance, MTBF and MTTR,
Tool room team leader, Quality control and Quality review closing, ISO work MR.
Responsibilities
TOOL ROOM
Monitoring of Plastic Moulds tools and dies assembly.
Taking trial of new moulds, dies, Tools & fixtures & Part approval at
respective milestone.
Analysis of development complaints & find out the root cause with
countermeasure and quality observation.
Trouble shooting in moulds , Tool , Dies corrections and modifications.
Quality department observation points closing.
To make detailed development plan as per given dead line & fixing
responsibility for each activity.
Control of molding defects & finding out the root cause with
countermeasure.
Ensuring follow ups of each activity of the plan, so as to meet the target of
development.
Product design review meetings from manufacturing point of view.
Coordinating with vendors, suppliers for development of new projects.
Approval of new development parts at respective milestone.
2. Formulating the product feasibility report and technical review document.
Assessing the costing factor of tools and moulds, jigs & fixture with -
purchase department.
Process checking of assembly fixtures and its validation.
Component costing and feasibility study.
Overall Tool Room operations and new tool assembly activities.
Review priorities with Unit head & Tool maintenance team on a
daily basis to provide the required items on time.
Priorities fixing to ensure moulds are given back to production as
committed.
Mould corrections and modifications as per review sheet.
Trouble shooting of new mould trials.
New mould follow-up’s and status review.
Enquiries with suppliers on feasibility for manufacturing & delivery
Development of mould design to mould assembly keeping the
committed T0 dates as per macro plan.
Review Quality department observations.
Identify and approve quality of Mould bases / Tool Steel / Mould
Accessories / Standard Parts like screws / springs / Ejector pins /
sleeves for mould build. MISUMI / HASCO Standards.
To ensure follow up of each activity of the plan so as to meet the
target of development.
Process review meetings from manufacturing point of view.
Approval of trial bills and local purchase bills.
Identify access and establish sources for special steel treatment
process like Vacuum hardening, TIN coating, texturing and surface
coating etc.
Review training requirements for Tool Makers and Machinists
based on the periodical measures.
Daily mould history card monitoring & maintaining after trials.
Assessing the costing factor of tooling accessories with purchase.
Ensure all the procedures followed in getting the materials from
established suppliers and the payment is made to them within
the agreed period.
Control of all tool room basic machines and job planning
3. According to the priority.
New project allotment for each toolmaker.
Daily review meeting with tool makers against the tool assembly
list for completion of pending works.
TPM
In depth knowledge in
break down maintenance
preventive maintenance
predictive maintenance
I have involved in achieving Zero defects, Zero breakdown and
Zero accidents in all organization function.
5S Maintaining a good housekeeping in all over the tool room assembly
Displaying visual systems in around for awareness and motivation.
Professional Achievement
Have rectified my customer complaints with in time.
Have reduced the breakdowns by 30% by following TPM & 5S.
Sound ability in planning and processing of raw materials into final part.
Familiar with inspection and quality control process.
Experience in
Design review.
Process planning.
Team management.
Solid works.
AutoCAD.
Windows 2000 Operating system.
Analyzing capability.
HOT RUNNER moulds (Milacron & husky)
5S & Housekeeping management.
Manpower utilization and handling
Conducting reviews and meetings.
Company profile
4. GKDITR TOOLING CENTER ( LMW Group )
http://www.gkditr.co.in/ http://lakshmilife.com
(ISO 9001-2008 TUV certified) is one of the most precision commercial tool room in
Coimbatore, specializes in manufacturing of precision (Engineering & Medical) moulds, die
casting dies, press tools & jigs & fixtures for medical, electrical and electronics & automotive
industries. It is one among the leading Tool Rooms in India specializing in
Precision Tool Making for Plastics, Aluminium & Sheet metal parts. This was established
during the year 2002 prior to which it was part of Lakshmi Machine Works Ltd.
"Cavalier – G.K Devarajulu” for facilitating training activity for employable skills, envisioned
the tooling centre. It has its own Design, QA and Manufacturing centre.
Our PRODUCTION unit is well equipped with Class 100,000 CLEAN ROOM (will meet
21CFR820 requirements) with high précised molding machines for production
ENGEL INJECTION MOLDING MACHINE – 15 No’s
FANUC INJECTION MOLDING MACHINES – 02 No’s
ARBURG 75 T - INJECTION MOLDING MACHINE –01 No
L & T INJECTION MOLDING MACHINE – 01 No
FCS MOLDING MACHINE – 02 No’s
Our machining facility is well equipped with high précised machines like……
CNC spark EDM Charmilles Roboform 35P, Mitshubishi EA12V,350 SP .
AGIE Cut 100 D.
HAUSER Jig grinding
LMW mikron UM600 CNC milling machine
HSM – Roders RXP500 machining center with 3 axis, High speed of 42,000 RPM
3R System holding devices
NC Spark EDM – Charmilles Engimaq
CNC Wire EDM Sodick AQ327L
CNC Wire EDM Charmilles Robofil 380
MAKINO CNC Milling machine
Precision jig grinding machine.
JUNG Surface grinding machine.
OKAMOTO Surface grinding machine.
5. Tool room Experience
Designation Company Period
Sr.Engineer GKDITR TOOLING CENTRE
Coimbatore
April 2015 –
Till Date
Mould maintenance engineer Watertec (India) Pvt. Ltd
COIMBATORE
October 2011
March 2015
Tool Room engineer Tooling Temple
COIMBATORE
January 2009
October 2011
Tool & Die Engineer Perfect tools & moulds factory
Dubai L.L.C (U.A.E)
November 2005
January 2009
Mould Maker
Mould craft
Mumbai (Maharashtra)
September 2003
July 2005
Machinist Fab-Tech engineers
Palakkad (Kerala)
February 2001
July 2001
Apprentice Training N.T.T.F Industries Ltd
BANGALORE(Karnataka)
July 1999
January 2001.
Educational Profile
Course Institution
Year of
study
Percentage scored
Post Diploma in
Quality Assurance
Management
IIQA
INDIAN INSTITUTION OF QUALITY
ASSURANCE(TRICHY)
2009
TO
2011
70%
Diploma in Plastic
Mould Making
CIPET
CENTRAL INSTITUTE OF PLASTIC
ENGINEERING TECHNOLOGY
(CHENNAI)
2001
To
2003
80%
Machinist
N.T.T.F
(TELLICHERRY) KERALA
1997
TO
1999
75%
S.S.L.C
B.E.M.HIGH SCHOOL
(PALAKKAD) KERALA
1994
1995
45%
6. Place: Palakkad
Date : 22.08.16
Personal details
Date of Birth 19th february1980
Marital
Status
Married
Sex Male
Nationality
Indian
Languages
known English, Malayalam, Tamil, Hindi and kannada
Strength Hard working, Quick Learner , Punctual
Weakness I can’t say no when somebody asks for help.
Contact
Address
19/132 “Aiswarya” Thekkethara, Pudussery, Palakkad-678623, Kerala, India.
Phone No Mob : 9626947046
e-mail ID desmondlloyd@hotmail.com
Passport
details
Passport No : J 8833791
Valid up to : 05.07.2021
Place of issue : Malappuram
Declaration
I hereby declare that the statements made here are true, complete and correct as on
date to the best of my knowledge.
Desmond Lloyd