1. Emad Mohammed Abdelgalil Salim
Jubail _ Saudi Arabia
Telephone : +201060526962 & + 966 59 0520916
E-mail address : emad6692@yahoo.com & emadabdelglil2008@hotmail.com
Website : https://sites.google.com/site/resumeemad
Executive Summary:
More than 15 years of extensive experience in Steel Industry starting with plant
start-up, commissioning and operation. Worked as Project Engineer, Roll
Grinding Engineer, Cold Rolling Section Head, Senior Technical Process
Engineer and R&D senior Engineer.
Career Objective:
Utilize the comprehensive Metal experience I gained throughout the past years in a
challenging opportunity where I can participate in organization high performance and
success.
Personal Information:
Date of Birth
Gender
Nationality
Religion
Marital Status
23/03/1972
Male
Egyptian
Muslim
Married
Education:
Bachelor’s Degree Mechanical Engineering 1995
Al-Azhar University Cairo
Qualifications:
Certified Ultrasonic testing Level 1 (MASSA _ Cairo _Egypt)
Certified Ultrasonic testing Level 2 (MASSA _ Cairo _Egypt)
Certified Safety and industrial health care (Civil Defense_ Cairo _Egypt)
Diploma Certified of Digital Marketing (Cambridge)
Professional Membership
Saudi Council of Engineers Member No. 181495 year 2013
Egyptian Engineers SyndicateMember No.35/06920 year 1996
2. Professional Experience:
From October 2012 to July 2014
UNIVERSAL METAL COATING CO. Ltd (UNICOIL).
Al-Jubail _ Saudi Arabia.
Cold Rolling Complex 250,000 t/a Capacity
Job Title : Senior Technical Resource Engineer
Activities
:
Process Activities
- Work closely with Plant Engineers to develop process control tools.
- Develop and implement innovative ideas to cut down the cost.
- Log all operations department constraints and achievements for immediate actions
and implementations.
- Keep record of latest developments in process technology
- Responsible for maintenance and upgrade of all technical documents related to
Projects
- Performance on the impact of enhancement functionality on production process
throughout monitoring details of individual processes parameters
Analysis Responsibility :
Productivity, Yield,, Utilization, Weighted average thickness, Runtime,
.Consumption and Consumables.
Delays rate and details .
Operation direct and indirect cost
Product defect.
Overall Equipment's Efficiency [OEE] and Maintenance KPI.
Record of operations department achievements
Research &Development Activities
- Continuous interaction with Production Line Managers and Department Managers to
complete scheduled tasks and ensure operation development project timelines are
met by preparation of Time schedule sheet using MS Project with Project status
follow-up chart.
- Design Project Risk Model using MS Excel to calculate the projects risk factor with
Project owner to insure there is no positive risk impact on Product quantity and
quality.
- Failure analysis of the mechanical Components.
- Preparation of 2D and 3D drawings as per requirement of the operations
developments.
- Preparation of Control Report after the project completion.
- Personally handled project for Roll Forming Sheet storage space creation in stock
yard through software modeling.
3. Job Title Roll Shop Engineer. April 2008 - October 2012
Independent Responsibility for Roll Grinding Machine, Shot Blasting Machine and
Rolls Assembly
Activities: - Develop plan of Roll Shop for Roll Grinding and Shot Blasting Machine.
- Control consumption of consumables within budget.
- Ensure training targets are achieved.
- Develop maintenance standards for Roll Shop.
- Utilize SAP to of material reservation function to control the spare parts stock
To cut down the cost.
- Conducted scientific Statistical analysis for the all types of the rolls led to a less
damaged, healthy Rolls and operational cost below budget.
- Improve equipment of Roll Shop to meet the optimum performance as designed by the
manufacturer (Danieli).
- Preparations of the ISO Work Instructions for the Roll Shop area.
- Active participation in Roll failure analysis and Roll Life improvement.
- Monitor key performance indicators (KPI) and initiate changes as required ensuring
targets are achieved.
- Guarantee Rolls quality and meets cold rolling mill and galvanizing line
requirements.
UNICOIL Awards and achievements:
Certificate of Recognition (Research & Development Projects)
1. Grinding Machine Support Modification
2. CRM. Emulsion Tank Repair
3. CRM Black Patches and Bands
Reveal Your Talent Award
Reveal Up gradation Tools For UNICOIL Website
Appreciation Letters
4. Achieve of The highest Monthly Production in Cold Rolling Mill
5. Achieve of One million tons of GI
6. Roll Forming Line Successful Commissioning
4. From 1998 to April 2008
El Obur for metallurgical Industries ( GALVA METAL)
Cairo _ Egypt
Cold Rolling Complex 200,000 t/a Capacity
Job Title Cold Rolling Section Head. From Jan2006 to April 2008
Overall responsibility of CRM, Roll Shop (Grinding M/c, Shot Blasting M/c,
Roll Assy.)
Activities: Line management, production schedules, production parameters control, optimize
consumable, cost saving and quality improving,
Job Title Site Engineer. From Mach.2003 to Jan.2006
Activities: I was responsible for Mechanical installation works,
installation time schedule with task details, site preparation, benchmark installation,
Anchor Bolts site surveying, Primary equipment’s Setting, Primary grouting, Final
equipment’s Alignment, Final grouting
Productions lines commissioning, Cold run and Hot run
FAT, As built drawing preparation.
Cold Rolling Complex Consists of
KAWASAKI _ Cold Rolling Reversing Mill
Mill Specifications
4Hi Combination Reverse Mill 1400 m/min, MRSF 2000 ton, with AGC
Max. Input thickness 4mm, Min. Input thickness 0.18mm
Max. Width 1250 mm, Min. Width 600 mm
Toshiba Inverters (400-1900 kW), converter [AC/DC] (± 900 V DC).
Roll Shop,
Toshiba Machine _ Roll Grinding CNC control
Sinto ( SintoKogio LTD ) - Shot blasting machine Turbine type
Multiform Co. Pickling line.
Push Pull Pickling type Max. Speed 90 m/min
Max. Input thickness 4mm, Min. Input thickness 1.2 mm
Siemens Simoreg DC drives (20-90 KW).
Job Title Color Coating Line Section Head. From 2000 to Mach.2003
Responsibility of Color Coating Line
Activities: Line management, production schedules, production parameters control, optimize
consumable, cost saving and quality improving,
Job Title Site Engineer. From 1998 to 2000
NAGOKA _ Steel Color Coating Line
5. Activities: I was responsible for Mechanical installation works,
installation time schedule with task details, site preparation, benchmark installation, Anchor
Bolts site surveying, Primary equipment’s Setting, Primary grouting, Final equipments
Alignment, Final grouting
Productions lines commissioning, Cold run and Hot run
FAT, As built drawing preparation.
Line Specifications
4 Layers Roll type
Max. Speed _ Process Section 45 m/min _Entry & Exit Section 60m/min
Max. Input thickness 2.5 mm, Min. Input thickness 0.25 mm, Max. Width 1250 mm
Primary & Finish Coater Machine 3 Rolls DC VVVF 5.5 kw Exp. Proof
Primary & Finish Oven Hot Air Type
Professional Skills:
Operating System - Windows All Versions.
Application Software - Advanced level skills with Microsoft Office software and Visio
- 2D AutoCAD and 3D Autodesk Inventor Professional.
Communication Software - Internet Explorer, Microsoft Outlook, etc.
Planning Software - Microsoft Office Project
Personal Skills:
- Work closely to management to meet company goals.
- Effective analytical and problems solving skills.
- Creative and innovative capabilities.
- Ability to communicate effectively.
Training Courses:
Course Name Division/Grade Country Date
Rolling Mill operation and Planing Maghreb Steel Casablanca _ Morocco 2005
Roll Shop Operation and Planing Maghreb Steel Casablanca _ Morocco 2005
Steel Technology Conclave 2012 Steel Technology Delhi - INDIA 2012
References:
1- Mahmoud Nour General Operation Manager, UNIOIL, & GALVA METAL
Email mahmoud.nour@unicoil.com.sa
Tel.0020 100 199 0244
2- Sanjay Roychoudhury, Department Manager, UNIOIL, KSA.
Email sanjay.roy@unicoil.com.sa
Tel. 00966 50 1503 159