Automatic Bottle Filling System using Microcontroller AT89S52 = Microcontroller

1. A PRESENTATION ON
AUTOMATIC BOTTLE FILLING USING
MICROCONTROLLER
DEPARTMENT OF ELECTRICAL ENGINEERING
SUBMITTED TO : SUBMITTED BY :
ER. DEEPAK GUPTA SHUBHAM PATEL (1575120050)
ASSISTANT PROFESSOR AMIT KR. GAUTAM (1575120012)
VISHAL KUMAR (1575120056)
¢
KIPM COLLEGE OF ENGINEERING AND TECHNOLOGY
GIDA , GORAKHPUR

2. CONTENT
➔ INTRODUCTION
➔ PROCESS SECTION OF SYSTEM
➔ COMPONENTS REQUIRED
➔ BLOCK DIAGRAM
➔ WORKING
➔ ADVANTAGES
➔ DISADVANTAGES
➔ CONCLUSION
➔ REFERENCE
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3. INTRODUCTION
➔ This project present, design liquid filling machine system for bottles.
➔ The liquid filling machine system consist of conveyor section, filling section with
sensors and control section using microcontroller.
➔ Microcontroller ( AT89S52 ) plays a very important role in this system.
➔ The filling operation is based on the user-defined volume through which user can
choose the volume of liquid to be filled.
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4. PROCESS SECTION OF SYSTEM
PROCESS SECTION OF SYSTEM
CONTROL SECTIONCONVEYOR SECTION
FILLING SECTION
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5. COMPONENTS REQUIRED
➢ CONVEYOR SYSTEM
➢ IR SENSOR
➢ AT89S52 MICROCONTROLLER
➢ DC WATER PUMP
➢ DC GEAR MOTOR
➢ RELAY
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6. 1.CONVEYOR SYSTEM
➢ A conveyor system is a common piece of mechanical handling equipment that moves
materials from one location to another.
CONVEYOR SYSTEM
3.CONVEYOR BELT1.ROLLERS
2.DC GEARED MOTOR
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7. ➢ One or both of the pulleys are powered, moving the belt and the material on the belt
forward.
➢ Powered pulley Drive pulley
Unpowered pulley Idler
Fig 1: Conveyor System
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8. 2. IR LDR SENSOR
➢ IR sensor is used in Remote control system, motion detector, Product counter etc.
➢ IR sensor basically consist an IR LED and a Photodiode, this pair is generally called
IR pair or Photo coupler.
➢ IR sensor work on the principal in which IR LED emits IR radiation and Photodiode
sense that IR radiation.
Fig 2: IR Sensor working Fig 3: IR LDR Sensor
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9. 3. AT89S52 MICROCONTROLLER
➢ The AT89S52 comes from the popular 8051 family of Atmel Microcontrollers.
➢ It is an 8-bit CMOS microcontroller with 8K as Flash memory and 256 bytes of
RAM.
➢ It has 32 I/O pins comprising of three 16-bit timers, external interrupts, full-duplex
serial port and clock circuitry.
➢ Programming Hardware: USB In-circuit programmer (USBASP)
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10. Fig 4: AT89S52 Microcontroller Fig 5: AT89S52 Microcontroller Pinout
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11. 4. DC MOTOR PUMP
➢ DC powered pumps use direct current from motor, battery, or solar power to
move fluid .
➢ Motorized pumps typically operate on 6, 12, 24, or 32 volts of DC power.
Fig 6: DC Water Pump
Fig 6: DC Water Pump
Fig 6: DC Water Pump
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12. 5. DC GEAR MOTOR
➢ A gear motor is an all-in-one combination of a motor and gearbox.
➢ A Direct Current (DC) motor is a rotating electrical device that converts direct
current, of electrical energy, into mechanical energy.
➢ The addition of a gear head to a motor reduces the speed while increasing the
torque output.
Fig 7: DC Gear Motor
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13. 6. RELAY
➢ The Single Pole Double Throw SPDT relay is quite useful in certain applications
➢ It has one common terminal and two contacts in two different configurations: one
can be Normally Closed and the other one is Normally Open.
Fig 8:SPDT Relay 13

14. POWER AT89S52 RELAY FILLING
SUPPLY MICROCONTROLLER CIRCUIT
Fig 9:Block Diagram
BLOCK DIAGRAM
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15. WORKING
➢ The project consists of a motor connected with a pipe to fill the bottle.
➢ A DC gear motor are used to run the conveyor.
➢ IR sensors are used to count and then stop them for filling.
➢ A DC water pump are used to fill the bottle.
➢ The bottle is filled using that pipe and then it is taken forward on to a conveyer.
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16. AUTOMATIC BOTTLE FILLING
SYSTEM USING
MICROCONTROLLER
Fig 10:Automatic Bottle Filling using Microcontroller 16

17. ADVANTAGES
➢ Reduce the human efforts and physical work.
➢ Replacing human work by technologies.
➢ Economy improvement.
➢ Perform the tasks which are beyond the human capabilities of size, weight, speed.
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18. DISADVANTAGES
➢ Unemployment increases due to machine replacing human.
➢ Huge initial investment.
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19. CONCLUSION
➢ The system can perform the task of autonomous quality control system used in
industrial production.
➢ Automation systems are used to increase productivity.
➢ The performance, flexibility and reliability is based on the investment.
➢ The entire system is more reliable, time saving and user friendly.
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20. REFERENCE
[1]Arthur Pius Santiago [2010]:Insecticide Bottle Filling and Capping machines in De La
Salle University .
[2]S.M Khalid Reza,Shah Ahsanuzzaman Md.Tariq,S.M Mohsin
Reza[2010]:Microcontroller Based Automated Water Level Sensing and Controlling.
[3] A.Jagadeesan, Sivaram,R.Cibi. S[2011]:Automated, Optimized And Secured Public
Distribution System Using Embedded Systems .International Journal Of Current Scientific
Research.
[4] T.Kalaiselvi1, R.Praveena2, Aakanksha.R3, Dhanya.S4[2012]: PLC Based Automatic
Bottle Filling and Capping System With User Defined Volume Selection.
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