New Invention to help in the small scale industries

1. BATCH – 01
Packaging machine
1AUTOMATED PACKING MACHINE BATCH NO 01

2. Team members
S.R. CHAITHANYA
VTC1514006
G.DHARANIDARAN
VTC1514009
K.SURYA
VTC1514048
2AUTOMATED PACKING MACHINE BATCH NO 01

3. 3.OBJECTIVE
General Objectives
Academic Objectives
To reduce the man power in packaging field and
to increase the productivity
While progressing our project, we will gain the
knowledge in the fields of Mechanical System,
Embedded System and it’s programming and
Fluids System.
3AUTOMATED PACKING MACHINE BATCH NO 01

4. 4.Why the project is Selected
• In 1936 by Walter Zwoyer introduced the first
sealing machine.
• But the development of packaging machine is
from 1954
• The automated packing machine avoid the
human power by doing multiple process like
• Filling
• Weighing
• Packing
• Cutting
4AUTOMATED PACKING MACHINE BATCH NO 01

5. 5.PRESENT SYSTEM
• The present machines are used
only by large scale industries.
• Due to cost factor it cannot be
used in small scale industries
and shops
5AUTOMATED PACKING MACHINE BATCH NO 01

6. Improvements to be done
• High Cost
• More Space Requirement
• High Power Consumption
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PRESENT SYSTEM (Contd..)
AUTOMATED PACKING MACHINE BATCH NO 01

7. We will make the automatic packaging
machine.
Generally, packaging machine is used
in the large scale industries.
Our project will be useful for small
scale industries.
We made the revolution for that
packaging machine
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7.PROPOSED SYSTEM
AUTOMATED PACKING MACHINE BATCH NO 01

8. 8
8.Analysis
PQCDSM
P-PRODUCTION
Q-Quality
C-Cost
D-Delivery
S-Safety
M-Morale

9. 8.1 PQCDSM-PRODUCTION
The production in increased when compared to
manual operation.
In manual process time taken for packaging is
more when compared to do the same with the
automation.
It takes more manpower for packing a material
by manual by processing this by automation the
manpower reduced
9AUTOMATED PACKING MACHINE BATCH NO 01

10. 8.2 PQCDSM-QUALITY
10AUTOMATED PACKING MACHINE BATCH NO 01
Quality of packaging is increased by processing it
by automation.
By increasing the quality of packaging benefits
through increased sales
As a result the customer satisfaction is improved
We are using 40 micron plastic sheet
(Eco-Friendly)

11. 11AUTOMATED PACKING MACHINE BATCH NO 01
8.3 PQCDSM-Cost
S.NO MATERIALS SPECIFICATION QUANTITY PRICE
1 DC MOTOR 12V, 45RPM 2 Rs.400
2 HOPPER 300 DIAMETER 1 Rs.1000
3 SOLENOID VALVE +
DAC
220V AC, 10BAR 1 Rs.3000
4 LIMIT SWITCH 5V 2 Rs.100
5 COMPRESSOR 12 BAR 1 Rs.5000
6 CONTROLLER (PIC) PIC16F877A 1 Rs.300
7 POWER SOURCE 12V, 05V- DC SOURCE
230V AC-12V DC- 5V DC
1 Rs.500
8 RELAY 12V 4 Rs.100
9 SEALING MACHINE 230v 1 Rs.1000
10 DC MOTOR 12V,5RPM 1 Rs.150
11 ROLLERS 100MM 2 Rs.200
12 PLASTIC TUBES 4X0.75 REQUIRED Rs.2X50
13 RELAY DRIVER IC ULN2003A 1 Rs.250
14 PLASTIC FILM - REQUIRED Rs.300
15 EXTENSION BOX 230V 1 Rs.200
16 IRON ROD STAINLESS,IRON REQUIRED Rs.2000
17 RACK AND PINION 1:3 1 Rs.80
18 BUSHES PLASTIC 12 Rs.180
Total amount: Rs.15,400

12. In the view of small scale industries our project
has high delivery due to these factors.
• Cost
• productivity
12AUTOMATED PACKING MACHINE BATCH NO 01
8.4 PQCDSM-Delivery

13. 13
8.4 PQCDSM-Delivery
PPM-Parts Per Minute

14. There is no chance for shock due to short circuit
because we have fabricated the wires as per that.
As we are not using any sharp or heavy material
In our project, there will be no injury for human’s in
any
sudden case.
The safety precaution to be taken is that
Be aware of heat and pneumatic pressure.
14AUTOMATED PACKING MACHINE BATCH NO 01
8.5 PQCDSM-Safety

15. On working out on this we came to know that
“FOR EVERY PROBLEM
THE SOLUTION COMES FROM
THE PROBLEM ITSELF”
15AUTOMATED PACKING MACHINE BATCH NO 01
8.6 PQCDSM-Morale

16. 16
9.Advantage
 Better quality
 Reduced labor cost
 Less time consumption
 Increased production
 Customer satisfaction
AUTOMATED PACKING MACHINE BATCH NO 01
 Low cost automation

17. 17
10.Block Diagram
Loading and
Unloading
cover
Two Motors
DAC OutputHorizontal Sealing
Hopper Filling
Same Time Action
AUTOMATED PACKING MACHINE BATCH NO 01

18. 18
Block Diagram
Motors
There are two motor used to load the cover to the Hopper pipe.
One motor rotate clockwise and other motor rotate counter clock
wise.
Both motors are inversely proportional.
One motor is used for controlling the opening and closing of
hopper.
Hopper
A hopper is a large, pyramidal shaped container used in
industrial
processes to hold particulate matter that has been collected
from expelled air.
Hoppers are usually installed in groups to allow for a
greater collection quantity.

19. 19
Block Diagram
Loading cover
 In this block the cover has loaded into top side in the hopper pipe.
 To make a more gripness load a cover more.
DAC
 Pneumatic cylinders use them where it is needed to produce
a force in both directions.
 A double-acting pneumatic cylinder has a port at each end,
supplied with pneumatic air for both the retraction and
extension of the piston.
 A double-acting cylinder is used where an external force is not
available to retract the piston or where high force is required
in both directions of travel.

20. 20
11.Circuit Diagram
AUTOMATED PACKING MACHINE BATCH NO 01
WORKING

21. 21
12.Interconnection Diagram
AUTOMATED PACKING MACHINE BATCH NO 01

22. 22
13.Hardware
Back view
Front view
AUTOMATED PACKING MACHINE BATCH NO 01
PRO-E Design

23. 23
Hardware
Top view
AUTOMATED PACKING MACHINE BATCH NO 01

24. 24
Hardware
Paper module

25. 25
14.Making
AUTOMATED PACKING MACHINE BATCH NO 01

26. 26
15.Difficulties
AUTOMATED PACKING MACHINE BATCH NO 01
We have faced difficulties while doing our project.
 Building of mechanical structure.
 Connecting mechanical parts.
 Giving connections
 Connecting solenoid valve.
 Setting the required pressure.
 To connect the hose pipes.

27. 27
16.Alternatives
Alteration to be done:-
 External timers
• Analog timers
• Digital timers
 Varying packaging size
 Counters
 Push buttons and keypad control
 Alarm system
AUTOMATED PACKING MACHINE BATCH NO 01

28. 28
17.Final project image
AUTOMATED PACKING MACHINE BATCH NO 01

29. 29
18.Working video
AUTOMATED PACKING MACHINE BATCH NO 01
Please refer link for our working video
https://www.youtube.com/watch?v=sKl6EMIoN70

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19.Output
WEIGHT-95-100gms

31. 31
20.Learnings
Mechanical Electrical
• Welding
• Grinding
• Rack and Pinion working
• Building a Mechanical
structure
• PIC Real Time
Interfacing
• Interconnect Many
Circuit Boards
• Working Of Solenoid
valve

32. 32
Thank You
AUTOMATED PACKING MACHINE BATCH NO 01

33. Queries
1. Batch no
2. Team members
3. Objectives
4. Why project is selected?
5. Present system
6. Improvements
7. Proposed system
8. Analysis – PQCDSM
9. Advantages
10. Block diagram
11. Circuit diagram
12. Inter connection diagram
13. Hardware
14. Making
15. Difficulties
16. Alternatives
17. Final project image
18. Working video
19. Output
20. Learnings
21. Thank you
22. Query