This document describes a student project to design an automatic bottle filling machine. It includes an introduction explaining bottle filling systems and objectives of consistent and accurate filling. The methodology uses an Arduino, sensors, stepper motor and other components. The outcomes are increased efficiency and production rates while reducing errors. It provides details on the components, advantages of automation, potential disadvantages and applications in various industries.

1. VISVESVARAYA TECHNOLOGICAL UNIVERSITY, BELAGAVI-590018,
KARNATAKA
S.J.M INSTITUTE OF TECHNOLOGY CHITRADURGA 577502
DEPARTMENT OF ELECTRICALAND ELECTRONICS ENGINEERING
2023-24
PHASE 1 PROJECT PRESENTATION
ON
“HOW TO MAKE AUTOMATIC BOTTLE FILLING MACHINE ”
UNDER THE GUIDANCE OF MAIN PROJECT CO-ORDINATOR
DR.MANJUNATHA S C M.TECH, PH.D., MR.CHANDRASHEKHAR KAMBALI M.TECH
ASSO.PROF DEPT. OF EEE ASST.PROF DEPT, OF EEE
PRESENTING BY
AKASH M 4SM18EE002
GURU S L 4SM20EE023
ANANTHKUMAR G 4SM21EE400
GOUTHAM Y 4SM21EE403

2. CONTENTS
 Introduction
 Methodology
 Components required
 Advantages , Disadvantages and Applications
 Bibliography
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3. INTRODUCTION
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• A bottle filling system is a machine or group of machines that are used to fill bottles with a liquid
or powdered substance. The system typically includes several components such as a filling
machine, a capping machine, a labeling machine, and a conveyor belt to transport the bottles
through the system.
• There are different types of bottle filling systems available depending on the type of product being
filled and the production requirements. Some of the most common types of filling systems include.
• Gravity filling, which uses the force of gravity to fill the bottles.
• Pressure filling, which uses pressurized air or liquid to force the product into the bottles
• Volumetric filling, which dispenses a specific volume of product into each bottle
• Net weight filling, which fills the bottles to a specific weight

4. OBJECTIVES
• Design a system to detect and recognize empty bottles.
• Create a mechanism to accurately position the bottles for filling.
• Implement an automated filling process that ensures consistent
volume in each bottle.
• Integrate a sensor to detect when the bottle is full and stop the
filling process.
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5. METHODOLOGY
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6. OUTCOMES
• Increased efficiency in the filling process, allowing for higher
production rates.
• Consistent and accurate filling of each bottle, ensuring uniform
product quality.
• Reduction in human error and labor costs associated with manual
bottle filling
• Enhanced hygiene and cleanliness, minimizing the risk of
contamination.
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7. COMPONENTS REQUIRED
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• Arduino UNO
• KY-032 sensor
• Relay
• US-17H4401 Stepper motor
• CNC shield
• 12V water pump
• Battery of 9V
• Timing belt
• Disc
• Test plate
• Support
• Connecting wire

8. ARDUINO UNO
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The Arduino UNO is a popular open-source microcontroller
board based on the ATmega328P microcontroller. It has 14
digital input/output pins, 6 analog inputs, a 16 MHz quartz
crystal, a USB connection, and a power jack.

9. KY-032 SENSOR
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The KY-032 is a infrared reflective sensor module. It is a type of sensor that
uses infrared (IR) light to detect the presence or absence of an object. The
sensor includes an IR LED and an IR phototransistor. When an object is
placed in front of the sensor, the IR light is reflected back to the
phototransistor, which generates a signal that can be read by a
microcontroller like Arduino.

10. RELAY
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A relay is an electrical device that controls the power supplied to a
water pump. A relay is an electrically operated switch that allows a low
power circuit to control a high power circuit.A low power signal from a
microcontroller or other control device is used to activate the relay,
which in turn supplies power to the water pump.

11. STEPPER MOTOR
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A stepper motor would likely use a stepper motor to control
the precise movement of a filling mechanism, such as a
nozzle or valve. This would allow for accurate and
repeatable filling of bottles with liquid or other materials. In
this specific system.

12. CNC SHIELD
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A CNC (Computer Numerical Control) shield is a board that
is designed to be used with an Arduino microcontroller to
control stepper motors in a CNC machine. It provides a
convenient way to connect stepper motors and other devices,
such as limit switches and spindle control, to the Arduino.

13. BATTERY
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A 9V battery is a type of primary cell, or non-rechargeable battery,
that is commonly used in a variety of electronic devices such as
smoke detectors, remote controls, and portable radios. The standard
size for a 9V battery is about 48.5 mm (1.91 inches) in length and
26.5 mm (1.04 inches) in width and 17.5 mm (0.69 inches) in
height.

14. WATER PUMP
14
A 12V water pump is an electric pump that runs on a 12-volt DC
power source and is used to pump water. These pumps are commonly
used in a variety of applications such as boats, RVs, and off-grid
systems. They are also used in industrial and agricultural settings.

15. DISC
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In a bottle filling system, the disc may be an important
component of the mechanism that controls the flow of liquid or
other materials into the bottles. It may be used to regulate the
flow of liquid by opening or closing a valve, or it may be used to
dispense a specific amount of liquid or material into the bottle.
The disc may be connected to the stepper motor or other
actuator, which would allow for precise movement and control
of the disc.

16. TIMING BELT
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A timing belt is a mechanical component that is used to transmit
power and synchronize the rotation between two shafts. In a stepper
motor bottle filling system, a timing belt could be used to connect
the stepper motor to the disc, which controls the flow of liquid or
other materials in the filling mechanism.

17. SUPPORT
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In a stepper motor bottle filling system, the disc would likely be
supported by mechanical components such as bearings or bushings
to allow it to rotate freely.

18. ADVANTAGES
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 Efficiency
 Accuracy
 Consistency
 Cost-effectiveness
 Flexibility

19. DISADVANTAGES
 Initial setup complexity
 Cost of components
 Limited scalability
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20. APPLICATIONS
 Beverage industry
 Pharmaceutical industry
 Food industry
 Chemical industry
 Research and development
 Cosmetics industry
 Oil and lubricant industry
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21. BIBLIOGRAPHY
1. "Automation of Bottle Filling System Using Arduino" by XYZ
(insert author name if available).
2. "Arduino-Based Automatic Bottle Filling System: Design,
Implementation, and Performance Evaluation" by ABC (insert author
name if available).
3. "Design and Development of Automatic Bottle Filling System using
Arduino" by PQR (insert author name if available).
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