1. Rajesh J
Mobile: +919786922542; +918861494728
E-mail:mechrajesh87@gmail.com,mech_123rajesh@yahoo.co.in
My extensive experience in Quality Assurance & Quality Control activities will be useful to achieve the highest
quality aligns extremely well with the Operation and Quality Improvements for the selected firm. Beside worked
in a wide gamut of industries like Engineering, Manufacturing & Construction firms thereby gained rich exposure
on the Quality Control activities.
PROFESSIONAL DIGEST
A dynamic Professional with almost 7 Years and nine months of m experience in Quality Assurance/Audit,
Inspection activities previously associated with Larsen &Toubro Limited ( W&RE IC)., as a Senior Engineer –
Quality Control & Quality Assurance.
Core Competencies
Expertise in managing operations involving Quality Assurance, Audits & Team Building.
Proficient in inspection & Checking.
Conducting Internal QMS Audit at regular intervals in project sites.
Preparing the Project Quality Plan for the New Projects as per the Customer /Client Requirements and get
approval of the same from client.
Pivotal in initiating process improvements strategies using Six Sigma and lean concepts.
Honed team-building skills coupled with the ability to identify & resolve problems.
Self –directed individual with determination to accomplish the job in hand.
An Effective communicator with exceptional relationship management skills with ability to relate to people at
any level of business.
TECHNICAL QUALIFICATION / CERTIFICATIONS
• ASNT NDT LEVEL II (American Society for Non Destructive Testing) in RT, MPT, UT, PT
• ISO 9001:2008 Lead IQA Auditor-QMS by ZTQM & L&T Power.
• Certified Lean Six Sigma Green Belt Professional.
• Certified Material Inspector (VT &HSC Pumps ,Motors, MS &DI pipes and Specials) for L&T W&RE.
• Certified Internal IMS Auditor for L&T W&RE
• Authorized SCM Personal for to certify for new Vendor Assessment and Vendor Evaluation for L&T W&RE.
• Successfully completed the Trainings in 5S ,7QC Tools, Inventory Management, SPC TQM,TPM & Lean .
• Training Course attend on Energy Management and Energy auditing from MSME.
• Additional course completed on Diploma in Welding Technology.
EXPERIENCE CHRONOLOGY
Feb’14 –Mar’16 Larsen &Toubro Limited (W&RE)
Bangalore , India
Senior Engineer-Quality Control
&Quality Assurance
Projects worked:
Project : UFW Projects , Bangalore .
Client : BWSSB ( Since Dec 2015 )
• FQAP/WI/ITP Prep • IQA • Hydro Testing
• Calibration • QMS • Process Improvements
• Material Inspection
• Field QA Test Activities
• ISO 9001:2015
• Team Management
• MRM
• ISO14001:2004
• Supply Chain Management
• Installation & Commissioning
• OSHAS 18001:2007
2. Project : Hanamapur Lift Irrigation Project .
Client : Krishna Bakya Jalam Nigam Limited ( Feb 2014 to Nov 2015 )
Project : Indi Branch Canal project ( 0-64 KM) .
Client : Krishna Bakya Jalam Nigam Limited ( Feb 2014 to June 2014)
Key Accomplishment
Effective implementation of Quality Assurance procedures to meet ISO 9001: 2015 standard and
other procedures.
To prepared the FQAP, Work procedures and ITP formats and get the approval from the client .
Establish the Quality Objectives with coordination with Planning, Construction and safety peoples
and continuously follow up the same.
Be an IQA Auditor actively Participated Inter Site and Cluster QMS Audit and follow up and closure
of audit results .
Ensured all staffs and workmen are trained appropriately and aware of the Quality Policy and
objectives
To qualify the welders as per the WPS &PQR and conduct the training in the regular interval to
improve the quality in the process.
Responsible to conduct new vendor assessment and Vendor evaluation.
Prepared the training plan for the year and get the approval from PM & CQM .
As a MR of the site prepared IQA calendar and follow up the NCR status update accordingly .
To Maintain the calibration standards for all the measuring instruments used at the site & Identify
the measuring instruments for future use .
Successfully carried out the civil , mechanical and electrical field test activities as per the PQP and
Client specification.
Associated with the MS Pipeline Execution of 9 Rows (11 km) and execute the same and the hydro test
done as per the client requirements. Involve in the Aircusion Valve ,Airvalve ,NRV , Butterfly valve ,
VT Cooling Lubrication Pump erection and commissioning activities.
Familiarity about the pump erection activities -18nos, ( VT Pumps (Make M/s Flowmore , Motor
:BHEL , Capacity : 27637 cum/hr ,D.head ; 35.51mtr) . As per the PQP requirements make the ITP’s get
witnessed by clients.
Familiarity in Motor pedestal Blue matching ,pump and motor final alignment by using Stright edge
and Master Level and furnish the grouting requirements as per the project requirements.
Prepared the PQC report for each and every activity send the reports to the CQM and HQ level.
Successfully faced the external audit process by BUV for ISO 9001:2008 ,during audit no deviations
found.Some good practices were appreciated.
Involved in the RISK Mitigation Plan preparation and take the initiatives to reduce those risks . .
Provided continuous training and awareness to the workmen related to Quality and Safety in resulted
we won the “Quality Trophy Award 2014” among W&RE projects .
3. Due to continual improvement we got Customer Satisfaction as Excellent Rating.
Exposure in Supply Chain Management:
Successfully carried out the below mentioned material inspection as per the approve QAP and GTP
and release the IRN ( Inspection Release Note for those materials) .
Pump Materials – VT, HSC Pump & Cooling Pumps( M/s : Kirloskar ,M/s Flow more).
Power Cables – ( M/s : KEI Cables).
Pressure Gauges- ( M/s : Gao Thermostatic private Limited, Gao).
Air Release Valves ( M/s G.M Dalui & Sons Pvt Ltd ,Hawrah).
Feb’11–Nov’12 Larsen&Toubro Limited , Chennai L&T
Construction (PT&D Divison)
Senior Engineer– Quality
Assurance& Quality Control
Projects worked:
Project : 5X270MW Thermal Power Plant – Amravati(Maharashtra) .
Client : India Bulls Infrastructure ( March 2011 to June 2011)
Project : 2x700MW Super Critical Thermal power Project –Rajpura.
Client : L&T Power ( July 2011 to Nov 2012 )
Position Held : QA&QC- In charge .
key Accomplishment
Effective implementation of Quality Assurance procedures to meet ISO 9001: 2008 Ensuring all the
staff and workmen are trained appropriately and aware of the Quality Policy and objectives
Prepared FQAP , Work procedures and ITP formats and get the approval from the client .
As QA&QC-In charge to established the Quality Objectives with coordination with Planning,
Construction and safety peoples and continuously follow-up the same.
Ensured the calibration of testing and measuring instrument for the entire plant and follow-up the
calibration status.
As a MR of the site to prepared the IQA calendar and follow-up the NCR status update accordingly .
To Maintain the calibration standards for all the measuring instruments used at the site & Identify
the measuring instruments for future use .
Successfully face the external audit process for ISO 9001 :2008 ,during audit no deviation found. some
Noteworthy practices were appreciated.
4. As a active member of EHS committee of the Plant, We initiated CSR activities like tree plantation,
Medical camp etc. To involve in the JMR process and get the bill certification from the client.
To apply the 5S technique to better identification of supply materials and preserve the materials as per
manufactures recommendation in the result we won the Best Housekeeping award from Client.
To Provided continuous training and awareness to the workmen related to Quality and Safety in
resulted we won the Best Safety Award in the month April &June 2012.
Exposure Supply chain Management: ( Under L&T PT&D)
Successfully carried out the inspection for the below mentioned materials as per the approved GA
drawings,GTP and QAP .
GI Bolts ,Nuts,Latice Structures, Plain and Spring Washer ( M/s Nexo Ltd , Ravi& lakshmi fasteners
Client : PGCIL& NPCIL)
GI Cable Trays ( Ladder and proparated trays)
Instrumentation and Power cables ( M/s Havells, KEI & Scot cables) & FBT Panel ( Client : PBPCL )
Nov’12 to Feb’14 Punj Lloyd Group ( PL Engineering )
Gurgaon, India
Senior Engineer- Quality
Assurance
• Quality Assurance • IQA&TA • Audit-Compliance
• Six Sigma
• Doc Prep.
• Deliverable
Checking
• ISO 9001:2008
• Team Management
• Project Monitoring &Control
• PEM -Coordination
• ISO14001:2004
• Supply Chain Management
• Problem Solving Techniques
• Training
• OSHAS 18001:2007
Key Accounatbilities
Desiging & Preparation with co-ordination as QA Team , documenting and maintaining necessary records,
entailing Integrated Quality Manual, System Procedures, Work Instructions, Project Quality Plans and
Engineering Specification for adequacy with ISO 9001:2008, ISO: 14001:2004, OHSAS 18001:2007.
To ensure that the quality of deliverables in the projects is maintained in line with the QMS Documents /
Engineering Execution Plan & other Project specific documents through regular checks.
Resolution for the problem identified in the project during regular checking of deliverables with the concerned
Lead Engineer / Project Manager.
Co-ordinate in the Planning of internal quality audits Perform the audits, analysis of non-compliance as well
as closing the NC effectiveness of CAPA taken & discussion in MRM.
Monitored the Quality Objectives and ensure the current projects meets the requiremets or not.
Addressed the customer complaints in their formats & languages by creating awareness of Project specific
requirements throughout the organization as a QA Person.
Analysing the process flows by applying six sigma tools & techniques in various areas in order to enhance
productivity and efficiency.
Scrutinized the critical processes & recommending modifications to enhance operational / process efficiency.
5. Identified capacity limitations, bottlenecks, Engineering problems and take the necessary steps to submit the
deliverable in the specified time frame.
In house Deliverable rejection reduction by conducting root cause deep analysis for process defects using QC
Tools, Quality Circles, PDCA, Six Sigma Concept, QA Network, etc.
Tracking performance indicators for QA functions on a monthly as well as yearly basis.
Discussing the CPI with top management for all the Departments working in QA function.
Responsible for the succession planning of QA team in line with the HR team.
Strategising plans for process audit/product audit/lay out inspection and executing through team on monthly
basis.
Conduct Training to the employees with the Coordination with HR Peoples in the regular interval about QMS
and Problem Solving Techniques.
Effectively involved in Vendor Appraisal, Audit and Evaluation the system as per Indian and International
Standarads.
Key Accomplishments
As a QA Person Successfully Complied the Re-Audit process for QMS 9001:2008 in Dec 2012 and June 2013
conducted by DNV and found No Deviation.
As a Team maintain the high quality standards continually Improve Customer Satisfaction level above 95%.
June’08 – Feb’11 Aurolab, Madurai Quality Engineer
The OEM Division of Aravind Group
Key Accounatbilities
Evaluated, optimized, implemented & successfully managed production efficiency & quality standards
Selected, trained, evaluated & motivated production staff; planned & implemented optimal `production
model
Analyzed & implemented process flow improvements thereby ensuring optimum business growth
Established & oversaw implementation & administration of department policies, systems & procedures
Initiated steps to enhance the standards for product quality, equipment utilization & operator performance
Maximized performance of production team through effective leadership
Ensured compliance with local, international standards & regulations
Prepared & updated SOP documentation / One Point Lesson & ensured optimum adherence to the SOPS
Devised department annual budget & initiated steps to control the expenses
Interacted with management team & implemented new/ revise products & procedures
Optimized & maintained a proactive effectiveness program with short term & long term procedures in place;
measured & upgraded standards for various job functions & procedures.
Key Accomplishments
Successfully restructured the Lens polishing process thereby reducing the process time by 50% (Cost 50 Lacs)
As a team Initiated unique strategies thereby bringing up balancing production model (Cost 100 Lacs / year)
Recognised & entrusted with the responsibility of a Quality Engineer as well as prepare the MR meeting
inputs and organise the same accord to the guideline of QA Manager.
Assimilated excellent restructuring of Flex Lens and increased revenue (Cost 600 Lacs / year)
Efficiently give training & implemented 5S, Poke Yoke and trained around 300 employees
Established a Quality circle to address / resolve daily operational & quality issues
EDIFIATION
BE (Mechanical)
HSC
Anna University – Chennai
State Board –TamilNadu
73% (I - Class) 2008
84.16% (I - Class) 2004
SSLC State Board –TamilNadu 89.20% (I - Class) 2002
IT SKILL SET: AutoCAD, Pro E, Gage Pack, Minitab 15, C & MS Office
PERSONAL DOSSIER
6. Date of Birth : 20th
May ‘1987
Current Address : #31 Srinivasan flats, karpagambal Nagar 3rd
street, Madipakkam,Chennai .
Personal Address : #404-Ramajeyam Illam, Maruthi Nagar , K.K Nagar (Post), Rajapalayam, Tamilnadu-626108.
Passport No : H6729027
Languages : Tamil, English , Hindi & Kannada .
Material Status : Married.
References will be furnished upon request
7. Date of Birth : 20th
May ‘1987
Current Address : #31 Srinivasan flats, karpagambal Nagar 3rd
street, Madipakkam,Chennai .
Personal Address : #404-Ramajeyam Illam, Maruthi Nagar , K.K Nagar (Post), Rajapalayam, Tamilnadu-626108.
Passport No : H6729027
Languages : Tamil, English , Hindi & Kannada .
Material Status : Married.
References will be furnished upon request