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BY RAHUL DEV
SMCP
 WEIGHING
 MIXING
 CONVERTING INTO GRANULES
 COMPRESSION
 COATING
 QUALITY CONTROL
 MOST WIDELY USED METHOD
 STEP 1-POWEDERED MEDICAMENT ALONGWITH
OTHER EXCIPIENTS ARE MOISTENED WITH
GRANULATING AGENT
 STEP 2- KNEADING
 STEP 3- COHERANT MASS PASSED THROUGH
SIEVE NO. 8 OR 10
 STEP 4-DRYING OF GRANULES IN TRAY DRYER
 STEP 5- DRIED GRANULES PASSED THROUGH
SIEVE NO. 20
 STEP NO.6 – ADD LUBRICATING AGENT,VOLATILE
SUBSTANCE AND PART OF DISINTEGRATING
AGENT
 SOME SUBSTANCES ARE IN CRYSTALLINE
FORM OR IN FORM OF GRANULES HAVING ITS
OWN BINDING PROPERTIES
 STEP 1 – PASS MEDICAMENT THROUGH SIEVE
NO. 20 OR OTHER SPECIFIED SIEVE
 STEP 2- ADD OTHER ADDITIONAL EXCIPIENTS
 EXAMPLES- ASPIRIN, SODIUM BROMIDE,
POTASSIUM CHLORATE
 ALSO KNOWN AS SLUGGING METHOD
 USED FOR MEDICAMENTS UNSTABLE IN
PRESENCE OF MOISTURE
 STEP 1- DRY POWDER ID COMPRESSED INTO
LARGE TABLETS OR SLUGS
 STEP 2- SLUGS ARE BROKEN INTO SMALLER
PIECES WHICH ARE PASSED THROUGH A
SPECIFIED SIEVE TO COLLECT GRANULES
 DILUENTS-NEEDED WHEN QUANTITY OF
MEDICAMENT IS VERY SMALL AND IT IS NOT
POSSIBLE TO MAKE A GOOD TABLET
 EXAMPLES-
- LACTOSE
- SUCROSE
- SODIUM CHLORIDE
- STARCH
- DIBASIC CALCIUM PHOSPHATE
- SORBITOL
 USED TO CONVERT FINE POWDER INTO
GRANULES
 PROVIDES MOISTURE TO CONVERT FINE POWDER
INTO DAMP MASS
 EXAMPLE
- WATER
- ALCOHOL
- MUCILAGE OF STARCH
- MUCILAGE OF TRAGACANTH
- ACETONE
- IPA (ISO PROPYL ALCOHOL)
 USED IN GRANULATION TO PROVIDE PROPER
STRENGTH TO GRANULES
 SELECTION OF BINDING AGENT AND ITS
CONCENTRATION DEPENDS ON TYPE OF
TABLET.
 IN LOZENGE AND IMPLANTS PROPORTION OF
BINDING AGENT IS HIGH ,WHEREAS IN CASES
WHERE TABLET DISINTEGRATE QUICKLY A
BINDING AGENT WITH LESS BINDING
PROPERTY AND IN LOWER CONCENTRATION
IS USED
 EXAMPLES
- GUM ACAIA POWDER
- GUM TRAGACANTH
- GELATIN
- SUCROSE
- MRTHYL CELLULOSE
 ADDED TO ENSURE DISINTEGRATION OF
TABLET INTO SMALLER PARTICLES
 THEY ACT IN THREE WAYS
 1. BY SWELLING-THEY SWELL WHEN COME IN
CONTACT WITH WATER . EXAMPLES
-POTATO STARCH
- WHEAT STARCH
- METHYL CELLULOSE
- BENTONITE
 2. BY PRODUCING EFFERVESCENCES- THEY
PRODUCE EFFERVESCENCES WHEN THEY
COME IN CONTACT WITH WATER
- SODIUM BI CARBONATE
- CITRIC ACID
- TARTRIC ACID
3. THEY MELT AT BODY TEMPERATURE
- COCABUTTER
 IMPROVE THE APPEARANCE , FLOW
PROPERTIES, PREVENT THE STICKING OF
MATERIALTO DIES AND PUNCHES
1. LUBRICANTS- REDUCE INTERPARTICULAR
FRICTION DURING COMPRESSION AND
FRICTION BETWEEN TABLET AND DIE WALL
- TALC
- MAGNESIUM STEARATE
- CALCIUM STEARATE
2. GLIDANTS- IMPROVE FLOW PROPERTIES OF
GRANULES
- TALCUM
- SODIUM CHLORIDE
- MAGNESIUM STRARATE
- BORIC ACID
- STARCH
- CALCIUM STEARATE
 3 . ANTI- ADHESIVE AGENTS- PREVENT
STICKING OF TABLET SURFACE TO DIES AND
PUNCHES
 - LIQUID PARAFFIN
 - MAGNESIUM STEARATE
 - STEARIC ACID
 USED TO ADSORB VOLATILE OIL, LIQUID
EXTRACT AND TINCTURE ETC.
 - MAGNESIUM CARBONATE
 - KAOLIN
 - STARCH
 F.D AND C DYES ARE USED
 FLAVOURS ARE ADDED IN
LOZENGES,EFFERVESCENT TABLETS AND
CHEWABLE TABLETS
 SWEETENING AGENT – USED TO IMPROVE
TASTE
 - SUCROSE
 - LACTOSE
 - MANNITOL
 SACCHARIN
 - CYCLAMATES
Manufacturing of tablets

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Manufacturing of tablets

  • 2.  WEIGHING  MIXING  CONVERTING INTO GRANULES  COMPRESSION  COATING  QUALITY CONTROL
  • 3.  MOST WIDELY USED METHOD  STEP 1-POWEDERED MEDICAMENT ALONGWITH OTHER EXCIPIENTS ARE MOISTENED WITH GRANULATING AGENT  STEP 2- KNEADING  STEP 3- COHERANT MASS PASSED THROUGH SIEVE NO. 8 OR 10  STEP 4-DRYING OF GRANULES IN TRAY DRYER  STEP 5- DRIED GRANULES PASSED THROUGH SIEVE NO. 20  STEP NO.6 – ADD LUBRICATING AGENT,VOLATILE SUBSTANCE AND PART OF DISINTEGRATING AGENT
  • 4.  SOME SUBSTANCES ARE IN CRYSTALLINE FORM OR IN FORM OF GRANULES HAVING ITS OWN BINDING PROPERTIES  STEP 1 – PASS MEDICAMENT THROUGH SIEVE NO. 20 OR OTHER SPECIFIED SIEVE  STEP 2- ADD OTHER ADDITIONAL EXCIPIENTS  EXAMPLES- ASPIRIN, SODIUM BROMIDE, POTASSIUM CHLORATE
  • 5.  ALSO KNOWN AS SLUGGING METHOD  USED FOR MEDICAMENTS UNSTABLE IN PRESENCE OF MOISTURE  STEP 1- DRY POWDER ID COMPRESSED INTO LARGE TABLETS OR SLUGS  STEP 2- SLUGS ARE BROKEN INTO SMALLER PIECES WHICH ARE PASSED THROUGH A SPECIFIED SIEVE TO COLLECT GRANULES
  • 6.  DILUENTS-NEEDED WHEN QUANTITY OF MEDICAMENT IS VERY SMALL AND IT IS NOT POSSIBLE TO MAKE A GOOD TABLET  EXAMPLES- - LACTOSE - SUCROSE - SODIUM CHLORIDE - STARCH - DIBASIC CALCIUM PHOSPHATE - SORBITOL
  • 7.  USED TO CONVERT FINE POWDER INTO GRANULES  PROVIDES MOISTURE TO CONVERT FINE POWDER INTO DAMP MASS  EXAMPLE - WATER - ALCOHOL - MUCILAGE OF STARCH - MUCILAGE OF TRAGACANTH - ACETONE - IPA (ISO PROPYL ALCOHOL)
  • 8.  USED IN GRANULATION TO PROVIDE PROPER STRENGTH TO GRANULES  SELECTION OF BINDING AGENT AND ITS CONCENTRATION DEPENDS ON TYPE OF TABLET.  IN LOZENGE AND IMPLANTS PROPORTION OF BINDING AGENT IS HIGH ,WHEREAS IN CASES WHERE TABLET DISINTEGRATE QUICKLY A BINDING AGENT WITH LESS BINDING PROPERTY AND IN LOWER CONCENTRATION IS USED
  • 9.  EXAMPLES - GUM ACAIA POWDER - GUM TRAGACANTH - GELATIN - SUCROSE - MRTHYL CELLULOSE
  • 10.  ADDED TO ENSURE DISINTEGRATION OF TABLET INTO SMALLER PARTICLES  THEY ACT IN THREE WAYS  1. BY SWELLING-THEY SWELL WHEN COME IN CONTACT WITH WATER . EXAMPLES -POTATO STARCH - WHEAT STARCH - METHYL CELLULOSE - BENTONITE
  • 11.  2. BY PRODUCING EFFERVESCENCES- THEY PRODUCE EFFERVESCENCES WHEN THEY COME IN CONTACT WITH WATER - SODIUM BI CARBONATE - CITRIC ACID - TARTRIC ACID 3. THEY MELT AT BODY TEMPERATURE - COCABUTTER
  • 12.  IMPROVE THE APPEARANCE , FLOW PROPERTIES, PREVENT THE STICKING OF MATERIALTO DIES AND PUNCHES 1. LUBRICANTS- REDUCE INTERPARTICULAR FRICTION DURING COMPRESSION AND FRICTION BETWEEN TABLET AND DIE WALL - TALC - MAGNESIUM STEARATE - CALCIUM STEARATE
  • 13. 2. GLIDANTS- IMPROVE FLOW PROPERTIES OF GRANULES - TALCUM - SODIUM CHLORIDE - MAGNESIUM STRARATE - BORIC ACID - STARCH - CALCIUM STEARATE
  • 14.  3 . ANTI- ADHESIVE AGENTS- PREVENT STICKING OF TABLET SURFACE TO DIES AND PUNCHES  - LIQUID PARAFFIN  - MAGNESIUM STEARATE  - STEARIC ACID
  • 15.  USED TO ADSORB VOLATILE OIL, LIQUID EXTRACT AND TINCTURE ETC.  - MAGNESIUM CARBONATE  - KAOLIN  - STARCH
  • 16.  F.D AND C DYES ARE USED  FLAVOURS ARE ADDED IN LOZENGES,EFFERVESCENT TABLETS AND CHEWABLE TABLETS  SWEETENING AGENT – USED TO IMPROVE TASTE  - SUCROSE  - LACTOSE  - MANNITOL  SACCHARIN  - CYCLAMATES