Report on A Specific Garments Industry

Shahid Abdur Rab Serniabat
Textile Engineering College, Barisal. FakirFashion Ltd.
Industrial Attachment 1 | P a g e
FAKIR FASHION LIMITED
Textile and garments sector is the biggest and fastest growing sector in
Bangladesh. It is also the highest foreign currency earning sector in
Bangladesh.
Among this sector, Knit garment is growing very rapidly due to smaller
investment requirement, greater backward linkage facility & higher profit than
woven garments. That’s why export of knit garments is increasing steadily for
last few years and up to now.
Textile education can’t be completed without industrial training. Because this
industrial training minimizes the gap between theoretical and practical
knowledge and make us accustomed to industrial environment. I got an
opportunity to complete two-months long industrial training at FAKIR FASHION
LIMITED, which is a 100% export-oriented composite Knit Garments Industry. It
has well planned & equipped fabric dyeing-finishing and garments units in
addition to facilitate knitting and knitwear manufacturing.
By means of practical knowledge it’s possible to apply the theoretical knowledge
in the practical field. For any technical education, practical experience is almost
equal important in association with the theoretical knowledge.
The industrial attachment is the process, which builds understanding, skills and
attitude of the performer, which improves his knowledge in boosting productivity
and services. University education provides us vast theoretical knowledge as
well as more practical attachment, in despite of all these industrial attachment
helps us to be familiar with technical support of modern machinery, skill ness
about various processing stages.

Companyname Fakir FashionLtd
Type of business Manufacturer andexporter
Year of establishment 2009
Contact person Fakir KamruzzamanNahid
ManagingDirector
Nahid@fakirfashion.com
Total manpower 6025
Knitting 25 tons per day
Dyeing 25 tons per day
Garment 150,000 pcs (Basic T-shirt)
Embroidery 110,000 pcs
Banker Dutch-Bangla BankLtd
One BankLtd
Products Shirts & Polo Shirts, Pajama sets, Ladies & Girlsdresses, Night
wears, Boxer, Fleece jackets, knit & infant wears. (We are
specializedonorganic andblendedcotton products)
Head office & factory Dohargaon, PO. Baliapara, P. Rupgonj, Dist. Narayangonj
+8809666778888 (IPphone)
Email. info@fakirfashion.com
Web: www.fakirfashion.com
Commercialoffice Room# 82-84, (4th floor), Luckychamber
89, Motijheel C/A, Dhaka-1000
Phone +88027122502
+8809515127
+8809666910915(IP phone)
Fax +88029554703

Like the beginning of the most successful business stories,the birth of Fakir Fashion Limited
started with a dream in 2009 our founder chairman dreamt of creating a world class garment
company which would be grounded on a principal of excellence. Since then the company has
flourishedto become a name of recognized and respected not only for the superior quality of
the products, but also for its strong values. Their ability to learn continuously has given us the
flexibilityandthe nimblenessthatisrequiredforthe growth inchangingand challengingtimes.
The companytoday boastsof and evergrowinginternational clientsbase foritsentire range of
products. A critical pillar in supporting an organization is the team which forms its core. The
company has always believed in nurturing and retaining top talent. Their employees are
encouragedtoparticipate activelyindecisionmakingwhichinturnensurescontinueslearning.
Today, they are proud to be backed by a team of proficient individuals who have the required
skills,knowledgeandexperience toperformeffectivelyandefficiently.Drivenbyvisiontoexcel,
the company has scaled great heights in the field of entrepreneurship. Committed to
advancement, they continue to reinvent themselves by meeting fresh challengers with
innovative solutions.
Fakiristhe title came fromthe owner’sfamilytitle,Founderof the grouplateMr.Yousuf AliFakir
who startedhis businessinthe midof nineteenthcenturyaslocal textile manufacturer.Rather
than this the founder also had jute trading, Dyes & chemicals trading company. Later on from
1970 withthe involvementof founders‘sfive sonthe companygraduallydevelopedandstarted
exporting garment in 1998.
Fakirgroup startedgarmentexportwith4sewinglinesandnow we have 180 sewinglinesalong
with the all required facilities. Fakir group is now fully compliance composite knit garment
manufacturing industrial group. The group’s yearly turnover as of 2009 was $155 million.

Different Sections
a) knitting Section:
Knitting.
Inspection.
b) Dyeing section:
Batch section.
Dye floor.
Dyeing lab.
Quality control.
Dyeing finishing.
c) Garments section:
Merchandising.
Sample.
Cutting Section.
Sewing Section.
Finishing Section.
d) Washing.
e) Printing & Embroidery.
f) Maintenance section:
Electrical.
Mechanical.
g) Store Section.
h) Administration Section.
i) Fire Rescue & Security Section.
j) Marketing Section.
k) Production Planning & Control.
l) Human Resource & Development Section.
j) ETP.

Knitting is a method by which yarn is manipulated to create a textile or fabric.
Knitting creates multiple loops of yarn, called stitches, in a line or tube. Knitting has multiple
active stitches on the needle at one time. Knitted fabric consists of a number of consecutive rows
of interlocking loops. As each row progresses, a newly created loop is pulled through one or
more loops from the prior row, placed on the gaining needle, and the loops from the prior row are
then pulled off the other needle.
Knitting may be done by hand or by using a machine.
Different types of yarns (fiber type, texture, and twist), needle sizes, and stitch types may be
used to achieve knitted fabrics with different properties (color, texture, weight, heat retention,
look, water resistance, and/or integrity).
Types ofknitting:
1. Warp knitting.
2. Weftknitting.
Warp knitting:In warp knittingone ortwoyarn producedinvertical columnof loopsandfabricis
producedat lengthway.
Weftknitting:In weftknittingone yarnproducedhorizontal row of loopsandfabricisproducedat
widthway.
Single jersey: It requiresonlyset of needle.
1. PlainSingle jerey
2. Fleece
3. Slubsingle jersey
4. Millange Single jersey
5. Lycra s/j
Rib: Needtwosetof needle.
Interlock: Needtwosetof neetle.
1. Automan
2. Single lacost
Process chart
Yarn in pkg
Place yarn in creel
Feeding the yarn
Set design as require
Withdraw fabric
Inspection
Bar coding

Sequence for yarn feed
Creel
Pipeline by air
Wheel
Yarn sensor
Yarn guide
Feeder
Needle
Some Basic Terms of knitting:
Corse:Horizontal rowof loopproducedbyadjacentneedle.
Wales:Vertical row of loopproducedbysame yarn.
Face Loop: If legof newlooppassesoveroldloop.
Back loop: legof newlooppassessunderoldloop.
Stitch Density:Numberof loopin square area.
Stitch Length: Lengthof one loopin course direction.
GSM:Gram persquare Meter.
Fakir Fashion:
m/c no Dia Brand Origin Type Gauge Feeder Quantity
1-10 34,36 Pilotelli Itali s/j 24 56,102 10
11-22 36,38 Pilotelli Chaina s/j 24 64,86 12

Lab dyeing Machine Sample making Machin
Data Color Machine
Datacolor Machine Auto Dispenser

Machine Description:
1. AutoDispenserMachine (Co-powerTechnology,Tiwan) :It is an automaticdetection,
gravimetricDispensing withmaximumaccuracy .thismachine contains96 tubelessbottle of
1 liter.Ata time 16 solutioncan be made by thismachine.Asusual Reactive andDirectdye
solutionare made byit.
2. SolutionMakerMachine (Co-powerTechnology,Tiwan):6 literscanbe made in6 different
bottles andmixed automaticallyata time inthism/c.
3. Lab DyeingM/C(Co-powerTechnology,Tiwan):24 samples indifferenttubes canbe dyed
inrotatingchamber . ittakes45 minutestoraise the temp.from300
c to 1300
c.
4. Lab DeepWash M/C: Hot washis done bythisM/C, thisM/c runs at 95o
c.
5. Data ColorM/C: ThisM/c can give an approximate recipeof adesiredcolorbyplacinga
sample initssensor.
Laboratory: laboratoryisa place where primaryrecipe ismade andsentforbulkproduction.By
usingdata colormachine an approximate recipeismade andafterapplyingittoseveral sample
and some correctionsare made by comparingwiththe approvedsample.
Flow chart of color lab
Sample/ SWATCH/ Pantone book no.
First recipe take from lab color M/c or manually (spectrophotometer M/C)
Dispersion by auto dozer
Trial dyeing for first recipe
Unload
Normal wash
Hot wash with detergent
Finishing
Hydro
Drying

Compare with standard SWATCH
If not ok
Corrections takes from the recipe
Dyeing with new recipe
Unload
Normal wash
Hot wash with detergent
Finishing
Hydro
Drying
If ok, Send for bulk production.
Machine in color lab:
Machine & Instruments Brand Origin Quantity
Spectrophotometer Data color USA 1
Auto Solution Maker Copower Taiwan 1
Auto Dispenser Copower Taiwan 1
Lab Dyeing Machine Copower Taiwan 3
Fong’s Lab Dyeing Machine Fong’s China 1
PH
Meter Hanna Romania 1
Lab Dip Wash Machine Rapid Taiwan 1
Light Box Machine Verivide England 1
TDS Meter Hanna Romania 1
Dissolve Oxygen Testing Kit Hanna Romania 1

Lab Dip Procedure: labdipis nothingbuta processby whichbuyer’ssuppliedswatchismatched
by varyingdiespercentage inlaboratorywithorwithoutthe helpof DataColor.
Priorto the production,labdipplaysa vital role inshade matchinganddetachingthe characteristics
of the dyesandchemicalstobe usedinbulkproduction.Thisisanimportanttuskbefore bulk
production.
In FakirFashionLtd. Theyhave well establishedlaboratorywithmodernmatchandequipment.
At firstdye of the standard sample ismeasured bythe computercolormatchingsystem.Thenby
takingthe recipe,labin-charge produceslabtrial andmatcheswithstandardbuyerrequirements
thenif ok the sample issentto productionwithrecipe.
Dyeing process:
Fabricweight:10 grams
Liq ratio:1:8
Additionof auxiliaries +Dye +SaltSodaat 400
c and run for 5 min.
raisingof temp,gradient20
c/min
For turquoiscolorgradientshouldbe 20
c/minup to 70-80 0
c.
At 60/80 0
c runtime is60 min.
Wash process:
 Rinsingthe sample incoldwater.
 Hot rinse.
 Acidwashat 50 o
c 0.5 gm/ liter.
 Soaping95o
c 10 min.
 Coldrinse.
 Dry.
Name of machine Brand Origin Quantity Function
Orbital shaker GFL China 1 PH
test
Pilling Tester James Heal England 1 Pilling test
Pilling Tester Orbiter England 1 Pilling test
Crock Master James Heal England 1 Rubbing test
Pn Burst SDL atlas England 1 Bursting test
Sublimation
tester
SDL Atlas England 1 Sublimation test
Oven Incubator SDL Atlas England 1 Perspiration &
phenolic yellow
Sunset CPS SDL Atlas England 1 Light Fastness
Test
Warp Reel
Machine
SDL Atlas England 1 Count tester
TPI Machine SDL Atlas England 1 TPI testing

Perspire Meter SDL Atlas England 1 Perspiration
Rota Wash SDL Atlas England 1 Wash
Quick Wash SDL Atlas England 1 Dimensional
stability test
Washingmachine Electrolux Sweden 3 Dimensional
stability test
Tumble Dryer Electrolux Sweden 2 Drying
Types of Tests:
1. Shrinkage Test
2. Color FastnesstoRubbing
3. Color Fastnesstoperspiration-Acid, Alkali
4.ColorFastnesstoWater
5. Color Fastnesstosaliva
6.Ph
7. Color FastnesstoLight
8. PillingTest
9. BurstingTest
10. PhenolicYellowing
Shrinkage:Shrinkage isthe Dimensional stabilitythatmeasure after WashingandIroning.The result
showedthe percentage of dimensional change.
Process:
 Cut the Fabricby templet(35X 35) inch.Make Dummyfor H & M and for otherBuyerOpen
format.
 Washingby Detergent.10grams DetergentforeachSample.Washfor5 times.
 Drying.Tumble orLine Dryingis Done.
 Measurement
Color Fastness to wash:
Recipe:
ECE detergent– 4 gm/l
SodiumPerborated 1gm/l
DistilledWater:DistilledWater
Method:ISO 105-C06
Process: A 4 X 10 cm sample iscut thena multi fabricAdjusted.Use RotaWash for30 minand then
the multi fabricchecked.
PerspirationTest(Acid)

Recipe:
SodiumChloride –5gm
Hstadin
Mono Hydro Chloride monoHydred –0.5 to 1 ml
Ph
– 5.5
SodiumDi-HydrogenOrthophospet:2.2ml
PerspirationTest(Alkali)
Recipe:
SodiumChloride:5gm
Mono hydro chloromono hydride :0.5 ml
Ph
– 8
Sodiumdi hydrogenAnthroposphet – 2.5 ml/L
CFT to Saliva:
SodiumChloride- 4.5gm
SitricAcid– 3mm/l
KCl:0.3 gm/L
Process:
1. Sample wetina cup for 30 min.Liquoris50 ml
2. Justsqueeze the sample.
3. Setperspirationmeter.
4. Setthe meterinovenforfourhours in600
c
5. ThenGrading isdone.
PH measurement:
Name ofthe M/C: GFL
Capacity: 12 sample.
Time: 15 hours.
Fabric cutting size:0.5 cm 100 ml KCl
Sun test CPS+
lightfastnesstestM/C.
m/c name: Atlas.
Ultra violetlightused.
Time: 18 hours

Fabric sample:2X2 inch.
Capacity: 1 sample.
Yarn twist tester: To measure yarntwist.
Appearance Tester
m/c name: Atlas.
Oven
m/c name: JamesHeal & Atlas.
Use:To dry the fabric.
Bursting tester
Brand name: JamesHeal & Atlas.
Use:To measure the strengthof fabric.
Time: 20 sec.
ResultinKPa
Pilling tester
Brand: Martindale & JamesHeal.
Time: setby buyerrequirement.
Sample quantity: for JamesHeal:min: 2+2, max:6+ 6
Fabric size:14X14 cm
Rubbing test:(CFto rubbing)
m/c name: CrockMaster
Brand: JamesHeal
Time: 10 sec
Type: dry andwet.

Light Color
A model Recipe:
Chemical Name company amount
Detergent: Ferrol IPC 1 g/l
Oil remover Superdent .5 g/l
Anti FoamingAgent Persotex .1
SequesteringAgent Alkuquest 1.0
Stabilizer .3
Basic chemical Caustic .3
Basic chemical H2 O2 3.0
Basic Chem AciticAcid 1.2
Peroxide Killer .4
Dyeing bath
Enzyme Biozp 8000l 0.5% on Bw
Leveling Persotex 1.8 g/l
Anti crease Alkuquest .1
Sequestering Alkuquest 1.0
GluberSalt 20g/l
Soda 2.0
Other
Soda 4.0
Aciticacid 1.0
Dyestuff
Levafix AmberCA .01
Levafix RedCa .02
Levafix Blue CA .001
After Treatment
Soaping Ferrol IPC .2
Leveling
Sequestering Alkuquest .5
Softener TCE 1% on bw

Flow Chart for light shade of cotton fabric
Fabric Loading
Detergent & Anticrease(Transfer)
Caustic Dosing ( linear , 5 mins , Temp 50 c)
H2O2 Dosing ( 5 mins , 500
C)
Tamp raise 900
C and Run 1 hour
Down Temp 800
C and Cut a sample for shade
Wash for 30 mins(Aquachoron)
Drain
Leveling Agent(Transfer+3 mis run time)
Salt Dosing (600
C , Linear 15 mins+ 15 mins run time)
Dyes Dosing ( linear 25 mins + run 25 mins )
Soda Dosing (prog 3 – 50 mins)
Color Steam 60 mins at 600
C
Wash (600
C , 170 L/ Chamber , 9.7 kg /Kg Fabric ,10 mins )
Aquachoron at 90o
C With soaping agent
Aquachoron at 600
C
Softener and Fixer if need
Run for 30 mins inspection and decide
Unload Fabric

Medium Color
A model Recipe:
Basic Chem AciticAcid .5
Enzyme Sq 0.5 g/l
Enzyme 383 0.5 % on bw
Dyeing bath
Leveling Persotex 1 g/l
GluberSalt 45g/l
Soda 2.0
Other
Soda 13.0
Aciticacid 1.0
Dyestuff
Fucozol yellow .51
Fucozol RedUcr .28
Fucozol navyblue .431
After Treatment
Leveling .1
Sequestering .15
Softener 1% on bW

Flow Chart for Medium shade of cotton fabric
Fabric Loading
Detergent & Antifoam(Transfer)
Acid Dosing(linear 5 min )
Tamp raise 550
C and Run 1 hour
Cut a sample for shade
Wash for 20 mins(Aquachoron)
Drain
Leveling Agent(Transfer+3 mis run time)
Salt Dosing (600
C , Linear 15 mins+ 15 mins run time)
Soda Dosing (prog 3 – 50 mins)
C
Wash (600
Aquachoron at 90o
C With soaping agent
Aquachoron at 600
C
Softener and Fixer if need
Unload Fabric

Dark/Navy/Black/Extra dark color
A model Recipe:
Anti crease Rubine os 1.0
Enzyme Enzyme sq .4
Enzyme Enzyme 383 .5 on bw
Aciticacid Basic chemical 0.5
Dyeing bath
Enzyme Biozp 8000l 0.5% on Bw
Anti crease Alkuquest .1
GluberSalt Basic chem 20g/l
Soda Basic chem 2.0
Other
Soda 4.0
Aciticacid 1.0
Dyestuff
Levafix AmberCA .01
Levafix RedCa .02
Levafix Blue CA .001
After Treatment
Leveling persotex 0.1
Sequestering alkuquest 0.15
Softener TCE 1%

Process Flow Chart For Dark/Navy/Black/Extra dark color
Fabric Loading
Scouring Agent Dosing(linear 5 min )
Tamp raise 550
C and Run 1 hour
Wash for 20 mins(Aquachoron at 800
C)
Drain
Leveling Agent(Transfer+3 mis run time , Temp 600
C)
Salt Dosing (Recirculation 15 mins+ runtime 15 mins , 600
C)
Soda Dosing 1 (linear – 25 mins , runtime 20 mins)
Soda Dosingn 2( prog – 50 mins)
C
Sample
Wash (600
Aquachoron at 90o
C With soaping agent(25 mins)
Aquachoron at 600
C
Softener and Fixer if need(10 mins Dosing)
Unload Fabric

Double Part(polyester-cotton)
A model Recipe:
Stablizer 0.8
Basic chemical CausticSoda .3
Basic chemical H2 O2 3.0
Basic Chem AciticAcid 1.2
Peroxide Killer .4
Dyeing bath
Core Netralizer 1.0
Dyestuff
Terasil yellow .11
Terasil Red .27
Terasil Blue .001

Process Flow Chart
Fabric Loading
Scouring Agent Dosing(linear 5 min )
Tamp raise 700C and and H2O2 dosing ( 5 mins)
Temp raise 980C and run for 50 mins
Draining & Wash for 10 mins(900C)
Normal wash 10 mins
Acid + peroxide killer transfer(550 C) run for 10 mins
Draining and then biopolish agent dosing
Run 15 mins at 550C
Transfer leveling(550C) run for 5 mins
Dyes dosing ( linear 25 mins) , run time 10 mins
Color Steam (1350C , Temp raise 80-135 take 40 mins , runtime 1 hour )
Hot Wash
Reduction ( 800C , 20 mins)
Acid wash
Leveling Agent(Transfer+3 mis run time , Temp 600 C)
Salt Dosing (Recirculation 15 mins+ runtime 15 mins , 600 C)
Soda Dosing 1 (linear – 25 mins , runtime 20 mins)
Soda Dosingn 2( prog – 50 mins)
Color Steam 60 mins at 600C
Wash (600C , 120 L/ Chamber , 5.7 kg /Kg Fabric ,10 mins )
Aquachoron at 90oC With soaping agent(25 mins)
Aquachoron at 600C
Softener and Fixer if need(10 mins Dosing)
Unload Fabric

Critical Color
A model Recipe:
Detergent: Ferrol IPC .1 g/l
Sequestering alkuquest 1 g/l
Stablizer .3
Causticsoda Basic chem 1.5
Aciticacid 0.5
Biopolish
Acid .9
Enzyme 383 0.5 onbw
Dyeing bath
Anti crease Alkuquest 1
GluberSalt 90g/l
Soda 2.0
Other
Soda 20.0
Aciticacid 1.2
Dyestuff
Fucozol yellow .91
Fucozol red 1.17
Fucozol D2B 4.4
After Treatment

Softener TCE 1%
Process Flow Chart For Critical Color
Fabric Loading
Caustic Dosing(linear 5 min ) Temp 40 C
H2O2 dosind(linear 5 mins) temp 60 C , run time 60 mins
Run 1 hour at 980
C
Normal wash 10 mins
Acid transfer and ph
check
Enzyme( 550
C , 1 hour )
Hot wash(800
C , 10 mins)
Controllig ph
(6.5 ) then leveling Dosing 5 mins linear
color Dosing 25 mins + run time 25 mins
Salt 30 minns inear dosing + run time 20 mins(800
C)
Soda dosig 2o mins +run time 10 mins
Progressive sodadosing50mins
Color steam 1 hour
Acid wash 600
C
Cold wash
Hot wash at 800
C
Unload Fabric

Turquoise Color
A model Recipe:
Detergent: Ferrol IPC 1.0 g/l
Oil remover Superdent 0.3 g/l
Sequestering alkuquest 1.0 g/l
Anti FoamingAgent Persotex 0.1 g/l
Stablizer 0.3 g/l
Soda ashh Basic chem 4.0 g/l
H2O2 Basic chem 3.5 g/l
Aciticacid 1.0 g/l
Peroxide Killer boistone TCE 0.4 g/l
Biopolish
Acid 0.2 g/l
Enzyme 383 0.3% onbw
Dyeing bath
Anti crease Alkuquest 1.0 g/l
Sequestering Alkuquest 1.0 g/l
GluberSalt 30 g/l
Soda 2.0 g/l
Other
Soda ash 6.0 g/l
Aciticacid 1.2 g/l
Dyestuff
Fucozol yellow 0.3 % onbatch wt
Fucozol blue 0.005% on batch wt
Fucozol T blue 2.3% on batch wt
After Treatment
Soaping Ferrol IPC 0.5 g/l
Leveling persotex 0.2 g/l
Softener TCE 1 % onbw

Process Flow Chart ForTurquoise Color
Fabric Loading
scouring Dosing(linear 5 min ) Temp 70 C
H2O2 dosind(linear 5 min) temp 70 C
Run 50min at 980
C
Normal wash 10 min
Acid + peroxide killer transfer and ph
check temp 55o
c
Enzyme( 550
C , 1 hour )
Hot wash(800
C , 10 min)
leveling transfer + runtime 3 min
color Dosing 25 min + run time 15 min
Salt 30 min linear dosing + run time 25 min(800
C)
Soda dosing linier 25 min + run time 10 min
Progressive sodadosing45min
Color steam 1 hour (800
C)
hot wash 10 min (800
C)
normal wash at (600
C)
soaping for 15 min at 900
C
hot wash 10 min 900
C
softener + fixing 10 min dosing, run for 10 min
unload fabric.

Direct dye
A model Recipe:
Stablizer 0.3 g/l
Aciticacid 1.0 g/l
Biopolish
Acid 1.0 g/l
Dyeing bath
Anti crease Alkuquest 1.0 g/l
Sequestering Alkuquest 1.0 g/l
GluberSalt 15 g/l
Soda 2.0 g/l
Other
Soda ash 6.0 g/l
Aciticacid 1.2 g/l
Dyestuff
Sumifix red 0.3 % onbatch wt
Sumifix blue 0.005% on batch wt
Sumifix yellow 2.3% on batch wt
After Treatment

Process Flow Chart For Direct dye
Fabric Loading
Caustic dosing(linear 5 min ) Temp 70 C
Run 50min at 980
C
Normal wash 10 min
check temp 55o
c
Enzyme( 550
C , 1 hour )
Hot wash(800
C , 10 min)
leveling dosing 5 miin + runtime 10 min
salt 25% transfer , runtime 20 min
dyes 50 min linear dosing temp 80o
c (1.5o
per min), runtime 15 min
salt dosing 25% progressive 3, 20 min runtime 15 min ( temp 55o
c )
salt dosing 50% progressive 3, 30 min , runtime 30 min ( temp 95 o
c)
sample check (800
C)
total drain
normal wash at (600
C)
acid transfer 60o
c, runtime 10 min
draining
C
hot wash 900
C
softener + fixing 10 min dosing, run for 10 min , 40o
c
unload fabric.

Gray Mellange
A model Recipe:
Stablizer 0.3 g/l
CausticSoda Basic chem 1.95 g/l
Aciticacid Basic chem 1.0 g/l
Biopolish
Acid 1.0 g/l
Enzyme 383 0.3% onbw((
Whitener( if necessary)
After Treatment

Process Flow Chart For Direct dye
Fabric Loading
Caustic dosing(linear 5 min ) Temp 50 C
Optical Brightener (dosing time 15 mins , run time 10 mins , 800
C)
Run 1 hourat 980
C
Normal wash 10 min
check temp 55o
c
Enzyme( 550
C , 1 hour )
Hot wash(800
C , 15 min)
Softener Dosing (400
C , 10 min
unload fabric.

Royal /Rspcl
A model Recipe:
Detergent: Ferrol IPC .1 g/l
Sequestering alkuquest 1 g/l
Anti Foaming Agent Persotex .1
Stablizer .3
Caustic soda Basic chem 1.5
Acitic acid 0.5
Biopolish
Acid .9
Enzyme 383 0.5 onbw
Dyeing bath
Anti crease Alkuquest 1
GluberSalt 90g/l
Soda 2.0
Other
Soda 20.0
Aciticacid 1.2
Dyestuff
Fucozol yellow .91
Fucozol red 1.17
Fucozol D2B 4.4
After Treatment

Process Flow Chart For Rspsl Color
Fabric Loading
scouring agentbDosing(linear 5 min ) Temp 70 C
Run 50min at 980
C
Normal wash 10 min(900
C)
check temp 55o
c
Enzyme( 550
C , 1 hour )
Hot wash(800
C , 10 min)
leveling transfer + runtime 3 min
color Dosing 20 min + run time 20 min
Salt 30 min linear dosing + run time 25 min(550
C)
Soda dosing linier 20 min + run time 10 min
Progressive sodadosing45min
Color steam 1 hour (800
C)
hot wash 10 min (600
C)
normal wash at (600
C) 10 mins
C
hot wash 10 min 900
C
unload fabric.

Yarn Dyed Wash
A model recipe:
Chenical Name Company ratio
Detergent ferrol IPC 0.1 g/l
Oil Removing Superdent 0.2 g/l
Process follow
Fabric loading
Detergent transfer
Oil remover transfer
Fabric unload

Turquoise Color
A model Recipe:
Anticrease Rubine OS 0.8
Stablizer 0.3 g/l
Soda ashh Basic chem 4.0 g/l
Aciticacid 1.0 g/l
Biopolish
Acid 0.2 g/l
Dyeing bath
SynoBath 4BK Whitener 0.8% on bw
After Treatment
Softener Maxsoft 1 % onbw

Process Flow Chart ForTurquoise Color
Fabric Loading
scouring Dosing(linear 5 min ) Temp 40 C
Caustic Dosing (10 mins linear , 60 C )
Whitener (30 mins , 80 C)
Run 50min at 980
C
Normal wash 10 min
check temp 55o
c
Enzyme( 550
C , 80 mins )
Hot wash(800
C , 10 min)
C
hot wash 10 min 900
C
unload fabric.

Report on A Specific Garments Industry

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