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Risk-based inspection (RBI) quantifies risk and gives you the wisdom to make informed decisions about how, where, and when
to inspect assets. Remove uncertainty by evaluating your equipment and re-focusing inspection efforts on the highest-risk items.​​
Unlike a time-based approach, RBI prioritizes an in-service inspection program based on the probability of failure (POF) as well as
the consequence of failure (COF). By adjusting coverage on lower-risk items and focusing on high-risk equipment, you can increase
equipment run life, save money on unnecessary inspections, and have fewer unanticipated failures.
This checklist is designed to help Inspectors and Reliability Engineers determine if your facility is ready to implement an RBI program.
Proactively evaluate
the impact of service
changes
Improve safety and
reduce risk of
unexpected failures
Prioritize inspection
to reduce costs & optimize
plant performance
Develop a repeatable
risk assessment
Is Your Inspection Program
Ready for RBI?
Risk-Based
Inspection Program
Requirements
Checklist
Does your jurisdiction accept RBI as a method for establishing inspection intervals or scheduling the next
inspection date?
Aboveground Storage Tanks (ASTs): Will ASTs be included in the RBI program?
- Does your jurisdiction use API STD 653?
- Are the ASTs regulated by 49 CFR Part 195?
Pressure Vessels: Will pressure vessels be included in the RBI program?
- Does your jurisdiction use API 510?
Piping: Will piping be included in the RBI program?
- Does your jurisdiction use API 570?
Have you established management support?
Is the budget and/or funding secured for an RBI program?
Have you outlined the required personnel and resources?
Does your company have an established RBI program with an implementation manual?
Do you have a well documented inspection program?
Does your inspection program focus on applicable damage mechanisms?
Is your inspection program managed by a third-party contractor?
If yes, have the contractors met minimum qualification requirements?
Does your company have a record management procedure with basic document control?
Has your company implemented a formal inspection data management system (IDMS)?
Pressure Relief Valves (PRVs): Will PRVs be included in the RBI program?
- Are the PRVs regulated?
- Does your jurisdiction use either API 510 or NB-23?
JURISDICTIONAL REQUIREMENTS
CORPORATE SUPPORT OR APPROVAL
INSPECTION MANAGEMENT PROGRAM
Y
Y
Y
N
N
N
Do you have the necessary equipment and operational data requirements?
Corrosion control documents (CCDs) and integrity operating windows (IOWs)
Damage mechanism reviews, including measured corrosion rates and thickness data
Financial consequence data
Fitness-for-Service (FFS) assessments for damaged equipment, preferably any assessments
performed since the last scheduled inspection
Piping and instrumentation diagrams (P&IDs)
Pipe specification documents
Piping systems, corrosion loops, and circuits
Pressure relief studies
Previous inspection records
Process flow diagrams (PFDs)
Validated equipment list
Validated operating data
Vessel design information - ASME U-1A forms, manufacturer data reports (MDRs),
datasheets, and equipment design
DATA COLLECTION & ORGANIZATION Y N
Please contact E²G | The Equity Engineering Group, Inc. at Sales@E2G.com to discuss
the next steps in establishing an RBI program at your plant.
ANSWERS FOR TODAY. INSIGHTS FOR TOMORROW.
P: +1.216.283.9519
© 2023 E²G | The Equity Engineering Group, Inc.
VISIT CONTACT OUR TEAM
www.E2G.com Sales@E2G.com
E²G’s RBI team has supported the implementation of RBI programs for many refining, energy, petrochemical,
and chemical facilities across North America. As a pioneer in RBI methodologies, our experts collaborate with
E²G’s materials and corrosion experts to deliver the most experienced engineering consultancy.
SERVICE AREAS
INCLUDE:
RBI Implementation | Cross-Platform Software Support | Inspection Test Plans (ITPs)
Piping Circuitization | RBI QA/QC Program

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RBI-Readiness-Checklist.pdf

  • 1. Risk-based inspection (RBI) quantifies risk and gives you the wisdom to make informed decisions about how, where, and when to inspect assets. Remove uncertainty by evaluating your equipment and re-focusing inspection efforts on the highest-risk items.​​ Unlike a time-based approach, RBI prioritizes an in-service inspection program based on the probability of failure (POF) as well as the consequence of failure (COF). By adjusting coverage on lower-risk items and focusing on high-risk equipment, you can increase equipment run life, save money on unnecessary inspections, and have fewer unanticipated failures. This checklist is designed to help Inspectors and Reliability Engineers determine if your facility is ready to implement an RBI program. Proactively evaluate the impact of service changes Improve safety and reduce risk of unexpected failures Prioritize inspection to reduce costs & optimize plant performance Develop a repeatable risk assessment Is Your Inspection Program Ready for RBI? Risk-Based Inspection Program Requirements Checklist Does your jurisdiction accept RBI as a method for establishing inspection intervals or scheduling the next inspection date? Aboveground Storage Tanks (ASTs): Will ASTs be included in the RBI program? - Does your jurisdiction use API STD 653? - Are the ASTs regulated by 49 CFR Part 195? Pressure Vessels: Will pressure vessels be included in the RBI program? - Does your jurisdiction use API 510? Piping: Will piping be included in the RBI program? - Does your jurisdiction use API 570? Have you established management support? Is the budget and/or funding secured for an RBI program? Have you outlined the required personnel and resources? Does your company have an established RBI program with an implementation manual? Do you have a well documented inspection program? Does your inspection program focus on applicable damage mechanisms? Is your inspection program managed by a third-party contractor? If yes, have the contractors met minimum qualification requirements? Does your company have a record management procedure with basic document control? Has your company implemented a formal inspection data management system (IDMS)? Pressure Relief Valves (PRVs): Will PRVs be included in the RBI program? - Are the PRVs regulated? - Does your jurisdiction use either API 510 or NB-23? JURISDICTIONAL REQUIREMENTS CORPORATE SUPPORT OR APPROVAL INSPECTION MANAGEMENT PROGRAM Y Y Y N N N
  • 2. Do you have the necessary equipment and operational data requirements? Corrosion control documents (CCDs) and integrity operating windows (IOWs) Damage mechanism reviews, including measured corrosion rates and thickness data Financial consequence data Fitness-for-Service (FFS) assessments for damaged equipment, preferably any assessments performed since the last scheduled inspection Piping and instrumentation diagrams (P&IDs) Pipe specification documents Piping systems, corrosion loops, and circuits Pressure relief studies Previous inspection records Process flow diagrams (PFDs) Validated equipment list Validated operating data Vessel design information - ASME U-1A forms, manufacturer data reports (MDRs), datasheets, and equipment design DATA COLLECTION & ORGANIZATION Y N Please contact E²G | The Equity Engineering Group, Inc. at Sales@E2G.com to discuss the next steps in establishing an RBI program at your plant. ANSWERS FOR TODAY. INSIGHTS FOR TOMORROW. P: +1.216.283.9519 © 2023 E²G | The Equity Engineering Group, Inc. VISIT CONTACT OUR TEAM www.E2G.com Sales@E2G.com E²G’s RBI team has supported the implementation of RBI programs for many refining, energy, petrochemical, and chemical facilities across North America. As a pioneer in RBI methodologies, our experts collaborate with E²G’s materials and corrosion experts to deliver the most experienced engineering consultancy. SERVICE AREAS INCLUDE: RBI Implementation | Cross-Platform Software Support | Inspection Test Plans (ITPs) Piping Circuitization | RBI QA/QC Program