- Navasakthi Muniyasamy has over 23 years of experience in steelmaking and foundry industries in roles related to metallurgy, quality assurance, production, and planning. - He has worked in India and several African countries and most recently served as a Senior Manager Quality for a company in Africa that manufactures steel bars. - He holds a Bachelor's degree in Chemistry and professional certifications in quality management systems and auditing.

1. NAVASAKTHI MUNIYASAMYNAVASAKTHI MUNIYASAMY
EMAIL: NAVARAJESH@YAHOO.CO.IN
+ 91 9791227047
+ 91 9600703721
OBJECTIVE:
I HAVE OVER 23 YEARS OF EXPERIENCE IN THE STEELMAKING MANUFACTURING INDUSTRY
(Billets/Ingots/Reinforcement bars or Rebar) & DUCTILE IRON , GREY IRON &
COMPACTED GRAPHITE IRON FOUNDRY (Automobile/Hydraulic/Earth
Moving/Pump/Wind mill/Valve/Textile Components Mfg ) as related Metallurgy,
QA/QC, Production & Planning Field.
Areas of Expertise:
• Manufacture of Steel Billets, Ingots, Hi-Tensile Reinforcement Steel (TMT) Bar- & Flat
and Angle
• Ductile iron, Grey iron, Compacted graphite (Vermicular) iron, Ni-hard, Ni-resist,
Stainless Steel, Cu-Bronze, Aluminum - Non-Ferrous & Ferrous Foundry by No-bake
(Furan ) & green sand system (DISA)
• The operation of the following furnaces (Inductotherm, ABB & Ottojunker medium and
High Frequency furnaces)
• Rolling Mill & Section Mill process control, Billet/Ingot weight calculation for required
size (TMT) re-bar manufacturing , Re-Heating Furnace , CCM & AOD , Hot-Charging
process
• Billets , Ingot selection for suitable Size of TMT Bars / Flat , Angle Section to eliminate
random waste by calculation
• Foundry process control, Material standards, Pattern and quality assessment systems.
• Green Sand Mould, Co2 process, Shell Mould, No-Bake (Furan-Resin) Mould, Oil Core,
Co2 Core, Shell Core , Cold box Core and Coating control for Mould & Core
• Metallurgical, Micro Structure Analysis, Material Testing, Establishing processes using
respective equipment Hardness, Tensile Testing, Impact Testing, Bend ,re-bend
Testing ,NDT,Optical Emission Spectrometer (Metal Analyser) & Incoming Raw material
Quality Inspection.
• Moulding and preparing Production plan based on Daily, weekly & Monthly
• In process and Final Inspection of castings based on international standards.
• FMEA, APQP, PPAP & Updated and Review the PPAP Document (PSW, PIN, PFD, CP,
FMEA), SOP & QCI / Six Sigma, 7QC Tools, Kaizen and 5S
• Expertise in handling projects for improving quality reliability and cost reduction using
available resources as per requirements.
• Proficiency in the implementation of various Quality System & Technology Standards
like TS16949, ISO 9001, 14000 and Customer Requirement of Specification.
• Process Development and New Material Development as per customer requirement
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2. • Monitoring Production and Dispatch & Foundry and Machine shop rejection on Daily,
weekly & Monthly basis, Conduct Rejection Analysis, Corrective and Preventive Action
for Internal and Customer complaint
• Monitoring and conduct the Calibration for quality instruments
• Strong analytical skills with Metallurgical, Heat Treatment Process (Annealing,
Normalizing and Stress relieving).
• Evaluation and conduct the Employee training to improve the individual skill matrix
• Evaluation of Raw Materials supplier capabilities and sub-contractors capabilities.
• Conduct the Internal Audit as per schedule & Being able to audit new suppliers.
Summary of Experience: 23 Years
• Having Overall Twenty Three (23) years of work experience
(Saudi Arabia/Africa–Gongo,Rwanda,Mali,Gabon,Angola,Burkina Faso, Ghana & India)
Overseas Experience: 9 years
• July 2014 – Till working as a SENOIR MANAGER QUALITY
FAMECO Group of Company, Kinshasa- Congo, Rwanda, Mali, Gabon & Angola,
Burkina Faso , Ghana- Africa, company manufactures High Tensile Reinforcement
TMT Steel Bars, Bar Size 6,8,10,12,14,16,20,25,32mm & FLAT Size 20x3,30x3,40x3
& 50x3 and ANGLES 20x20x3, 25x25x3,30x30x3,40x40x3 & 50x50x3 by CCM & AOD
Process & It is an ISO 9001-2008 certified company.
Technical and Executive Duties Responsibilities:
• Rolling Mill & Section Mill process control, CCM Billet/Ingot weight calculation for
required size (TMT) re-bar manufacturing
• Billets , Ingot selection for suitable Size of TMT Bars / Flat , Angle Section to eliminate
random waste by calculation
• Implementing Policies,Objectives,strategies and Accredited work plans
• Manages implementation of company quality policies, goals and strategies
• Develops and sets the quality assurance procedures and determines quality requirements
and guidelines.
• Researching and probing customer complaints regarding the quality of services, reports
and systems and the timely conduct, analysing the causes of such complaints.
• Ensures corrective and preventive actions are implemented to reduce and overcome low
standards of performance.
• Arrange with section heads and quality engineers for all quality control activities.
• Reporting to top management of system performance and any need for improvement.
• Co-ordination and implementation of QMS as per ISO-9001-2008 system activity in the
plant.
• Ensuring the process needed for quality management system are identified and
established.
• Ensuring the customer requirements are fully understood within the organization by
conducting orientation class.
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3. • Training the staff of the organization on quality management system, awareness on ISO-
9001-2008, national and international material standards.
• Making plan and schedule of internal audits and arranging audits as per schedule.
To co-ordinate and review the corrective and preventive action as decided in management
review meeting, internal and external audits
• Nov 2007 – May 2014 working as a Senior Metallurgist / Quality Control
Engineer in M/S Saudi Mechanical Industries Co - Precision Casting Foundry,
Riyadh, Saudi Arabia ,the company manufactures Ductile Iron, Grey Iron, Stainless
steel, Bronze, Ni-Al-Bronze and Si-Bronze, Vertical Line shaft Pumps, Vertical Turbine
Submersible Pumps, Right Angle, Gear Drives, Round steel stainless steel Bars,
Threaded Column Pipe, Continuous Cast, Bronze Bar, Porcelain Enamelling and
Engineered Product & It is an ISO 9001-2008 certified company.
Technical and Executive Duties Responsibilities:
Material Testing and Analysis
• Responsible for all Incoming Raw Material, Melting , Laboratory and QC Activities
• Responsible for Moulding, Production plan for daily , weekly and Monthly
• Metal preparation as per charge calculation to required specification ( Ductile, Grey, Ni-
Hard, Ni-Resist, steel)
• Metallographic, Hardness, Tensile, Impact Testing including sub-zero temperature to as
per standard & NDT Testing.
• Furan No-Bake sand control- sand Compression, strength, Impact penetration strength
,sand LOI, AFS, Monitoring Sand temperature, Addition rate of % Resin, Fast catalyst,
slow catalyst , New sand & Reclaim sand.
• Responsible for Green Sand control for DISA SYSTEM
• Responsible for Coating control - Mould graphite flood coating, Core Coating (Tenosil,
Rheotech, Zircon, and Ceramal) viscosity Baume and solid content.
• Initial sample casting Development
• Spectrometer analyze for Ferrous and Non-Ferrous Materials
• Monitoring QC, Laboratory Instruments & Melting Pyrometer calibration status and
conduct the Calibration
Quality Assurance / Quality Control
• Releasing material and process specification implementing stringent quality control
system for incoming Raw materials and special process to enhance quality of products
and reduce the rejection rate.
• Monitoring Scrap (Rejection) Trend Machine Shop Vs Foundry on daily /weekly/monthly
basis
• Monitoring Monthly Foundry rejection level through 7QC Tool of Pareto Analysis
• Update and Review all Quality Procedures and Quality Management System documents
& Maintain Quality Records
• Update and review the Process Quality Plan, SOP and qualify the special process
periodically.
• Monitoring Fettling process , Visual and Final Inspection for customer requirement
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4. • Conduct the Internal Audits & Training Programs for PPAP, 7QC TOOLS & 5 S
Techniques
• Conduct Process Capability study (SPC).
• Update and Review the PPAP Documents (PSW, PIN, PFD, CP, FMEA)
• Cost Reduction Analysis through Kaizen, Six Sigma & 5S Techniques
• Responsible for Corrective & Preventive action
Experience in India: 14 years
May 2001 to Nov 2007 Working as a Quality Assurance Engineer / Laboratory In
charge in M/S Praveen Foundry Private Ltd, Vellakinar, Coimbatore, India, The
company manufactures Automobile components, Earth Moving components, Wind Mill
components, Pump components, Valve components, Hydraulic components and Textile
Components. (Ductile Iron 70%, Grey Iron 20% and Compacted Graphite Iron 10%) &It is
ISO 9001-2008 Certified.
Technical and Executive Duties Responsibilities:
• Responsible for all Incoming Raw Material Analysis
• Responsible for Green sand process, CO2 Sand Process, Shell Sand Process and
Coating Process control (Compression strength, Mould Hardness, Core scratch
Hardness, LOI,VM, AFS, Specific Gravity, Viscosity, Baume and Hot Tensile Strength)
• Metallographic, Hardness, Tensile, Impact Testing to as per standard & NDT Testing
• Handling Customer complaints through 8D method for Corrective and Preventive Action
• Handling with Third party inspection for Approval of sample Batch
• Handling Spectrometer to analyze the Ferrous Materials
• Field Failure Analysis of CPAP through 7 QC TOOLS
• Monitoring and comparing Rejection level - Foundry Vs Machine shop
• Cost Reduction Analysis through Kaizen, Six Sigma & 5S Techniques
• Update and Review the PPAP Documents (PSW, PIN, PFD, CP, FMEA)
• Evaluate Raw Materials supplier capabilities and sub-contractors capabilities
• Monitoring the Production Performance, Delivery Performance and Rejection Level to
communicate the Top Management.
• Conduct the Internal Audit and update & review the QP, SOP
Key Tasks Handled Across the Tenures:
• Handling project activities involving working out various requirements with respect to
quality and reliability improvement, cost reduction
• Developed Compacted Graphite Iron for wind mill component of VESTAS RB-GERMANY
• Developed Compacted Graphite Iron (Vermicular) Hydraulic Component to EATON
CORPORATION, USA
• Developed Casting surface finish ( Green sand mould casting) through proper % of
Lustrous carbon Material in low Level sand metal Ratio
• Management Rewarded for above-mentioned achievement
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5. • Nov 2000 – Apr 2001 working as a Assistant In Charge Melting in M/S
Ammarun Foundry Vilankuruchy, Coimbatore, India. The company manufactures
Automobile components, Earth Moving Components, Pump components, Gear
Components Valve components and Hydraulic components.
• Aug 1998 – Nov 2000 Working as a Melting Engineer / Lab In charge in M/S
Coimbatore Ductron Pvt Ltd., Avanashi Road, Coimbatore, India. The company
is into manufacturing Automobile components, Earth Moving Components, Pump
components, Heavy Electronic Components Thermal plant component, Sugar plant
components, Valve Components and Hydraulic components.
• Jan 1998 – Jul 1998 Working as a Melting Engineer in M/S Shanthi Gears
Foundry Division Pappampatti, Coimbatore, India. The company is into
manufacturing Gear Box components, Earth Moving Components & Pump components.
• Apr 1997 – Dec 1997 Working as a Melting Engineer in M/S Seethalakshmi
Steel , Coimbatore, India, Manufacturing Automobile components, Hydraulic
Components, Textile components & Pump components .
• May 1993 – Mar 1997 Working as a Lab Chemist / Melting Supervisor in M/S
Ellen Ferrous Casting Arasur, Coimbatore, India. Manufacturing Pump components,
Automobile Components & Gear Box Components.
Qualifications and Professional Training:
• BACHELOR’S DEGREE IN SCIENCE – CHEMISTRY, 1992
Madurai Kamaraj University, Madurai
Secured 69%
• Internal Auditor (IRCA) - ISO 9001:2008 -Quality Management System, IQMS, by
Business & Innovation Centre, and Sunderland - UK.
• Lead Auditor (IRCA) - ISO 9001:2008 -Quality Management System, IQMS, by
Business & Innovation Centre, Sunderland – UK.
• Six Sigma Training - Concepts, Methodology, Tools and Techniques conducted for
Green Belt Training organized by The Coimbatore Productivity Council, Coimbatore.
• Trained In 7 QC Tools.
IT SKILLS :
• Microsoft Office: Word, Excel, Power Point
• Foundry Software
LANGUAGES KNOWN :
• ENGLISH, TAMIL, HINDI & ARABIC
PERSONAL INFORMATION :
Date of Birth: Feb 7, 1971
Nationality: Indian
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6. Marital Status: Married, 2 Children
Passport No.: Z3533811
Address: 61, Gandhi Nagar, Mettuthottam, Podanur Post, Coimbatore, Tamilnadu,
India. PIN-641023
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7. Marital Status: Married, 2 Children
Passport No.: Z3533811
Address: 61, Gandhi Nagar, Mettuthottam, Podanur Post, Coimbatore, Tamilnadu,
India. PIN-641023
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