Metallurgical Engineer with experience in Quality department of steel plant.

1. RESUME
BINAY KUMAR
Diploma in Metallurgical Engg.
E-mail: - binay_kumar1992@yahoo.com
Contact No:-09102407014 / 08339856053
Date of Birth: 28.09.1977
Profile:-
 Diploma in Metallurgical Engineering from Govt. Polytechnic, Dhanbad (79% Marks).
 Total 14 years Industrial Experience with companies Bhushan steel, Jindal Stainless, Bhushan Power
and Steel Ltd & Welspun Corp Limited (Plate & Coil Mills Division).
 Total 14 years Functional Experience in Quality Assurance, Quality Control, Technical Services,
Product development, Customer services and Quality Management System.
 Preparing Technical Delivery Condition, Quality Assurance Plan and Internal Test Plan as per
customer requirement.
 Responsible for Quality of product as per customer requirements.
 Co-ordination with other department like PPC, Production and Marketing for the improvement of
products.
 Preparing Weekly & Monthly Plant performance Report on Quality.
 Preparing Corrective and Preventive Action for the product non-conformities & Customer Complaint
and implementing the same for product development.
 Data analysis using 7 QC TOOLS, Mini tab & SPC for the improvements of products & processes.
 Familiar with International standard (ASTM, JIS, and DIN) and Indian standard (IS) for Hot Rolled
Products, Cold Rolled Products & Stainless Steel.
 One Year In plant training in Bokaro Steel Plant, Bokaro (SAIL).
 Training of visual testing level-II from Institute of non-destructive testing, Kolkata.
 Lead Auditor of Quality Managements System as per ISO 9001:2008.
 Successfully completed the certified course Train the Trainer.
Educational Qualification:-
Exam Passed Year Institution Board % of Marks
Diploma in
Metallurgical Engg.
2002
Govt.Polytechnic,
Dhanbad
S.B.T.E.,
Jharkhand
79%
I.Sc. 1995 J.P.College,Ara B.I.E.C.,Patna 68%
Matriculation 1992 J.N.V.,Hadagarh C.B.S.E.,Delhi 66.6%
 Continuing BE in Materials & Metallurgical Engineering from Institute of Engineers, Kolkata.

2. Computer Proficiency:-
 Microsoft Office.
 SAP R/3 (Quality Module).
 Windows XP / 2007
 Proficient at making effective presentations.
Training:-
 One year practical inplant training at Bokaro Steel Plant, Bokaro (SAIL) in all production zones
(Coke oven, Blast furnace, Pig casting machine, Steel melting shop, Continuous casting department,
Slabbing mill, Hot rolling mill, Cold rolling mill) & Servicing zones ( Foundry shop, machine shop --).
 Completed the training of VISUAL TESTING LEVEL-II from Institute of Non – Destructive Testing,
Kolkata.
 Lead Auditor of Quality Managements System as per ISO 9001:2008.
 Successfully completed the certified course Train the Trainer.
Work Experience:-
1st
October 2014 to till date Jindal Steel & Power Ltd, Raigarh (Chhatishgarh)
Dy. Manager (TSD) – Rail & Universal Beam Mill (Hot Rolling)
 Responsible for Quality of product as per customer requirements.
 Responsible for the in-Process Inspection (Process Control) & Final Inspection of finished product.
 Responsible for Third Party Inspection & Clearance of materials.
 Approval of Quality Assurance Plan & Inspection & Testing Plan as per requirements.
 Handled independently "Process Improvement” and “Customer Services " activities.
15th
May 2013 to 29th
September 2014 Bhushan Power & Steel Ltd, Sambalpur (Orissa)
Manager (Process Control / Technical Services) – Steel Melting Shop
 Product development & Process development to fulfill the customer requirements.
 Preparing process parameter for the production of liquid steel (Flat & Long Product) as per customer
requirements.
 Process Control at Ladle Refining Furnace & Vacuum Degassing for the production of liquid steel for
flat & long product.
 Preparing Weekly & Monthly basis Plant performance Report on Quality.
 Data analysis by using 7 QC TOOLS (Pareto, Histogram, Scatter diagram etc), Mini tab & Statistical
Process Control for the improvements of products & processes.
 Total Process Control activities in Steel Melting Shop (EAF, LRF & VD) to achieve the quality of
liquid steel as per customer requirement.

3. 23rd
March 2010 to 30th
April 2013 Welspun Corp Ltd (Plate & Coil Mills Division), Anjar(Gujarat)
Manager (QA & C) - Hot Rolling Mills Division
 Responsible for Quality of product as per customer requirements.
 Responsible for the field control activities such as Raw Material Inspection (slab), In-Process
Inspection (Process Control), Final Inspection of finished product.
 Responsible for effective implementation & maintenance of QMS (Quality Management System)
within organization.
 Responsible for All Product Certification required by organization & maintained their validity.
 New product developments as per marketing need.
 Preparing process parameter sheet, Quality Assurance Plan (QAP) & Internal Test Plan (ITP) for hot
rolled steel plates & coils to achieve the Quality of products as per customer requirements.
 Total Product certification process from different agencies like BIS, API, class NKK, IRS, ABS, DNV,
GL, LR, TUV & from govt. agencies like BHEL, RDSO, and EIL etc…
 Preparing Corrective and Preventive Action for the product non-conformities & Customer Complaint
and implementing the same for product development.
 Handled independently "Process Improvement” and “Customer Services " activities.
 Preparing Weekly & Monthly basis Plant performance Report on Quality.
 Data analysis by using 7 QC TOOLS (Pareto, Histogram, Scatter diagram etc), Mini tab & Statistical
Process Control for the improvements of products & processes.
 Imparted In - house Training like Effect of Alloying Elements & Processing Parameters on Mechanical
properties of Hot Rolled Steel Products, Defects in Steel and Mechanical Testing of steel products etc.
10th
Dec.2007 to19th
March 2010 Bhushan Power & Steel Ltd, Sambalpur (Orissa)
Sr. Engg. (TSD & Q.A.)-Hot Rolling Division(CSP)
 Preparing Technical Delivery Condition (TDC) as per customer requirement.
 Monitoring of process parameter during Hot Rolling of coils from Caster to down coiler.
 Development of new grades for Cold Rolling Application, Structural steel, Medium Carbon steel, High
Carbon steel, Automobile grade steel, LPG steel & Weather resistant steel etc.
 Handling customer complaint and solution for the same at customer end.
 Total process Control to achieve the quality of material as per customer requirement.
 Major involvement in new product development.
 Metallography for Inclusion and Micro-structure.
 Data analysis by using 7 QC TOOLS (Pareto, Histogram, Scatter diagram etc), Mini tab & Statistical
Process Control for the improvements of products & processes.
 Preparing Corrective and Preventive Action for the product non-conformities & Customer Complaint.
 Member of APQP (Advanced Product Quality Plan) Team.

4. 10th
May 2005 to 6th
Dec.2007 Jindal Stainless Ltd, Hisar (Haryana)
Asst. Engg. ( Q.A.) –Cold Rolling Division
 Testing of Mechanical and Chemical Properties of Stainless Steel.
 Preparing Mill Test Certificate and daily Disposition Reports.
 Working on semi finishing line (Continuous Annealing & Pickling Line, Bright Annealing line) and
finishing line (Cold Rolled Slitter, Cut to Length) and preparing the QA Reports through SAP.
(System Application Product in Data Processing).
 Handling customer complaints and solution for the same at customer end.
 To attend all technical (Metallurgy) problems at various lines and to found solution for the same.
1st
March 2002 to 25th
April 2005 Bhushan Steel, Kolkata (W.B.)
Jr.Engg (Q.A.)-CRCA (Cold Rolling Division)
 Testing of mechanical and chemical properties of Hot rolled steel and Cold rolled steel.
 Working as Quality Inspector on lines (Skin pass mill, Cold rolled slitter and Cut to length) and
inspect the materials as per customer requirement.
 Preparing Mill Test Certificate and daily Hold Reports.
 Total process control from planning to dispatch.
 Working with International Standards (ASTM, JIS, and DIN) and Indian Standards (IS).
Achievements:-
 Development of standard process charts with hot rolling parameters and chemistry.
 Establishment and Functioning of Quality Control Department of Green Field project (CSP) in
Bhushan Power & Steel Ltd, Sambalpur (Orissa).
 Stabilization of Hot Rolling Process for the manufacturing of various Hot Rolled products.
 Designing and functioning of Quality Management System for Hot Strip Mill.
 Development of steel grades for various applications.
 Completed the various certification processes for different grades of hot rolled products.
Binay Kumar
Metallurgical Engineer