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Trust, Teamwork and Time
… a o n e s t o p s o u r c i n g h o u s e
Customer Empathy & Swift Response
Collaborative approach
Quality Process control
Lean Kanban 5S
Hands-on expertise of over 125 years
Oilfield Mining Railways Plumbing Defense
& more…
Synergy … Our approach
• Started in Oct 2005 as a consulting company and underwent
metamorphosis into a full fledged Engineering Sourcing provider-cum
Merchant Exporter
• Offer value based professional sourcing solutions to clients in the U.S,
Canada, Europe & U.K.
• Single source for diverse valued added parts and sub-assemblies.
• Varied volumes and integrated supply chains. Your own sourcing base
in India !
• Earn trust and confidence of clients to develop life long relationships.
• Swift response to clients and suppliers, which eliminates huge hidden
costs.
ISO 9001-2008 certification
Initiated
ISO 9001-2015 standard
Manufacturing
• Precision Machined parts
• Castings
• Forgings
• Sheet metal fabrication & welded assemblies
• Coils for electric motors and generators
• Electrical insulating parts
• Ceramics
• Products filters, pumps, valves, compressors, enclosures, etc.
• Tools, Dies & Moulds
• All types of surface finishing
Services
• Sourcing, supply chain and inspection services
• Design and engineering services
• Prototyping
Potential Sourcing Areas
Product Diversity
• Size : Parts of less than 0.10” dia. to huge castings / forgings eve
upto 44,000 lbs.
• Materials: From aluminum to exotic materials (Titanium, Inconel,
Monel, Aerospace & MIL grades, etc.)
• Industry Segments: Mining, Railways, Off-road machines, High
Voltage Electricals, Heavy duty plumbing, Military, Aerospace and
nuclear industries.
• Technologies: Custom built machines for manufacturing & testing
• Value addition: Sub-assemblies, special processes and fully
developed products.
Core capabilities of our team
• Lean Manufacturing – 5S, Kaizen, SMED, Cellular Manufacturing, Kanban, etc.
• Vendor assessment and qualification per ISO stanards.
• Manufacturing cost estimation of components, jigs, fixtures and tooling.
• True Savings : Optimum total costs to ensure true value attractive savings and
not just up-front cheap prices.
• Process Control: Process charts, quality plans, PPAP, inspection standards,
inspectors trained on quality management systems. Technical on-site support to
vendors on process design.
• International business: Over 75 years of combined business international
experience with U.S.A., Canada, U.K, & Europe.
• Export Packaging: conforming to international standards as per ISPM-15
Key people & profiles
D.K.Somaiya
Partner
U.S. citizen | 50+ years of key manufacturing and supply chain positions in U.S.A. at
TRW Inc., FMC Corp. | Bachelor’s degree in Electrical Engineering | Master’s in
Industrial Engineering & MBA from University of Houston, Texas, USA. | “Hands-on”
Lean Manufacturing consulting for 25 years.
Ketan B C
C.E.O.
Over 21 years in Supply chain management of mechanical, electrical and electronic
components and sub-assemblies, | Sourcing | Foreign technical collaborations and joint
ventures between India and overseas companies | Lead sourcing and business
partnership programs for companies in U.S.A, U.K & Europe to establish in India |
Managed sourcing efforts in India for U.S. | Expertise in Lean, Kanban, 5S, Kaizen
Nitin R Patel
C.O.O.
Over 25 years expertise in export packaging | Sound knowledge of international
standards like ISPM 15 | Corrosion protection techniques for exports to USA, Europe,
Japan, Australia | Owns dedicated facility for wood processing and treatment | Niche
packaging materials for export.
J Srinivasan
Senior Consultant
Over 45 years of experience in manufacturing and heading operations of plants in the
automotive & earthmoving industries.| Mechanical engineer and Metallurgist | Widely
traveled in Europe and USA for business development | Customer relationship
management | Quality requirement | Raw material and vendor development |
Manufacturing process design | Cost estimation | Lead assesor Quality management
systems | New supplier development.
Bharat Thakkar
Director Business
Development
Over 40 years of multi-faceted experience in industry | International business liason |
development both for import and export in a variety of industries like steel, fabrication,
electrical industry, engineering components and sub-assemblies for wide ranging
domains.
Quality Assurance Centre
Quality
In-house facilities
Equipment:
• Rapid I, CAD integrated vision inspection system,
zoom 11x to 67x, 3 microns accuracy, inspection
complex profiles.
Instruments:
• Verniers
• Micrometers
• Digital Height Gage
Gages (100+):
• Thread plug gages
• Ring gages
• Custom made receiver gages - 35+ for complex castings & machined
parts to allow 100% inspection of critical parameters
Equipment:
CNC Machining upto 5 axis
CNC turning from 0.04” upto 120” dia, lengths 0.20” upto 255”
EDM – Wire cut and plunge
Mill turn centre machining
Swiss automat machining
Hard machining
Materials:
Carbon steels, aluminum alloys, brass (lead free) , copper, bronze to
exotic materials like Titanium, Nitronic 50, K Monel, Inconel, etc.
Supplier capabilities–Machining
Precision Machined parts
Castings
• Casting Processes : Sand, Gravity Die, Shell Molding, Lost Wax
Investment , Pressure Die (LPDC & HPDC) with precision CNC machining.
• Materials: Ferrous (all iron and steel), Nickel based alloys, non-ferrous (Aluminum
A 356, LM6, LM9, LM25, ANSI 713 Tenzalloy, Brass, Aluminim Bronze, Zinc)
Castings - Steel
Sand and investment castings
Gage check
• Processes: Closed die and open die, cold and hot & ring forging.
• Materials: Ferrous (all iron and steel), Nickel based alloys; Non-ferrous
(Aluminum, Tenzalloy, Lead free brass, Bronze, Zinc)
Supplier Capabilities
Sheet Metal Fabrication
CNC Shearing Machine Amada
CNC Turret Punch Press
CNC Laser Cutting Machine – Amada
CNC Press Brake – Amada
CNC Pipe Bending Machine
Mig Welding
Mig Welding
Tig Welding
Spot Welding
Automatic Riveting
Materials: Mild Steel, Aluminium, Stainless Steel, Titanium
Sheet / Plate Fabrication
New Projects
Parts & assemblies for metro transportation
Linear Induction Motor parts for Metro trains
Parts & assemblies for Army & Navy
Electrical Coils & motor parts
• Highly application critical Electrical coils were developed for Linear motors.
• Diverse materials used like Dupont Kapton grade FWN insulated copper,
Nomex insulating materials, highly skilled coil taping.
Finished coil
Insulating parts for linear motor from NEMA G11, SG-200, etc.
Surface Finishing
• Polishing – mirror, brush.
• Electroplating & Electroless – Zinc, Nickel, Alocrom,
Chrome, Silver, Gold – Hexavalent & Trivalent
• Electro-deposition coating
• Anodizing
• Powder Coating – 7 / 10 tank processes
• Plasma Coating, HVOF Coating of Tungsten Carbide
• CVD / PVD – Titanium Nitride
• Heat treatment
Plastic & Rubber Injection
molding & extrusion
Engineering plastics & rubber
• PVC
• Celcon
• Delrin
• Silicon
• EPDM
• Epoxy
Machined Plastics
• Acetal Co-polymer, Teflon, Nylon
• Machining with aluminum
• plasma spray
Miscellaneous Products
Fans Thermocouples
Fittings -
Swagelok
Pumps
Filters
Motors
Generators
Gear boxes
Supplier development process
► Overall feasibility study of client’s needs
► Supplier identification & market research
► Research key information from suppliers
through an RFI process
► On-site evaluation / audit of suppliers
► Audit of quality systems
► Management systems
► Health, Safety and Housekeeping
► Feasibility report
► Pre-qualify and recommendation
► Budgetary quotations and internal cost estimation
► Organize supplier visits for client
► Final selection of supplier by client
► Launch and manage RFQ process
► Quotation evaluation, negotiations and order finalization
► Supply chain design, set-up and management
Order &
delivery
scheduling
Production
tracking &
progress
reports
In-process
inspection;
control
plans;
process
capability
Product
Inspection,
reports; RM
TC; defect
handling.
8D, C.A.P.A.
,
Continuous
improvemen
t & audits.
Vendor base
Malleable
iron
castings
Brass
machined parts
& forgings
Aluminum
castings, steel
machined
parts,
hardware.
Plastic Injection
molding,
forgings
Iron & Steel
castings
Brass
Castings
Hardware,
springs,
plastics,
fasteners.
Clients
T & S Brass &
Bronze Works, SC,
U.S.A.(heavy duty
plumbing)
IdaTech, OR, U.S.A.
(hydrogen fuel cell
systems)
Unit Electrical Engg.
Canada.
(mining & metro
railway)
TBI Mfg.Ltd. UK,
(construction
machinery)
Military components Los Angeles U.S.A.
Military components
Belgium
Cast Strategies LLC
Mr.Mike Swartzlander
Managing Director
Cast Strategies LLC
U.S.A.
Poland
Mr.Tony Silver
Director – Business
Development
U.K & Europe
Synergise with us
►Rapid development and sourcing from India
►Your own reliable sourcing base
►Open to Challenges
►Trust, Teamwork and respect for Time.
Sipcot Industrial Complex
Krishna Group Compound
Hosur 635 126 (T.N)
E-MAIL: mail@indiasynergy.com
Ph.+91-9443229223
Fax.:+91-4344-277812
www.indiasynergy.com
www.synergyglobal.in

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Synergy Global Sourcing_India_Engineering_June2016_youtube

  • 1. Trust, Teamwork and Time … a o n e s t o p s o u r c i n g h o u s e
  • 2. Customer Empathy & Swift Response Collaborative approach Quality Process control Lean Kanban 5S Hands-on expertise of over 125 years Oilfield Mining Railways Plumbing Defense & more…
  • 3. Synergy … Our approach • Started in Oct 2005 as a consulting company and underwent metamorphosis into a full fledged Engineering Sourcing provider-cum Merchant Exporter • Offer value based professional sourcing solutions to clients in the U.S, Canada, Europe & U.K. • Single source for diverse valued added parts and sub-assemblies. • Varied volumes and integrated supply chains. Your own sourcing base in India ! • Earn trust and confidence of clients to develop life long relationships. • Swift response to clients and suppliers, which eliminates huge hidden costs.
  • 5. Manufacturing • Precision Machined parts • Castings • Forgings • Sheet metal fabrication & welded assemblies • Coils for electric motors and generators • Electrical insulating parts • Ceramics • Products filters, pumps, valves, compressors, enclosures, etc. • Tools, Dies & Moulds • All types of surface finishing Services • Sourcing, supply chain and inspection services • Design and engineering services • Prototyping Potential Sourcing Areas
  • 6. Product Diversity • Size : Parts of less than 0.10” dia. to huge castings / forgings eve upto 44,000 lbs. • Materials: From aluminum to exotic materials (Titanium, Inconel, Monel, Aerospace & MIL grades, etc.) • Industry Segments: Mining, Railways, Off-road machines, High Voltage Electricals, Heavy duty plumbing, Military, Aerospace and nuclear industries. • Technologies: Custom built machines for manufacturing & testing • Value addition: Sub-assemblies, special processes and fully developed products.
  • 7. Core capabilities of our team • Lean Manufacturing – 5S, Kaizen, SMED, Cellular Manufacturing, Kanban, etc. • Vendor assessment and qualification per ISO stanards. • Manufacturing cost estimation of components, jigs, fixtures and tooling. • True Savings : Optimum total costs to ensure true value attractive savings and not just up-front cheap prices. • Process Control: Process charts, quality plans, PPAP, inspection standards, inspectors trained on quality management systems. Technical on-site support to vendors on process design. • International business: Over 75 years of combined business international experience with U.S.A., Canada, U.K, & Europe. • Export Packaging: conforming to international standards as per ISPM-15
  • 8. Key people & profiles D.K.Somaiya Partner U.S. citizen | 50+ years of key manufacturing and supply chain positions in U.S.A. at TRW Inc., FMC Corp. | Bachelor’s degree in Electrical Engineering | Master’s in Industrial Engineering & MBA from University of Houston, Texas, USA. | “Hands-on” Lean Manufacturing consulting for 25 years. Ketan B C C.E.O. Over 21 years in Supply chain management of mechanical, electrical and electronic components and sub-assemblies, | Sourcing | Foreign technical collaborations and joint ventures between India and overseas companies | Lead sourcing and business partnership programs for companies in U.S.A, U.K & Europe to establish in India | Managed sourcing efforts in India for U.S. | Expertise in Lean, Kanban, 5S, Kaizen Nitin R Patel C.O.O. Over 25 years expertise in export packaging | Sound knowledge of international standards like ISPM 15 | Corrosion protection techniques for exports to USA, Europe, Japan, Australia | Owns dedicated facility for wood processing and treatment | Niche packaging materials for export. J Srinivasan Senior Consultant Over 45 years of experience in manufacturing and heading operations of plants in the automotive & earthmoving industries.| Mechanical engineer and Metallurgist | Widely traveled in Europe and USA for business development | Customer relationship management | Quality requirement | Raw material and vendor development | Manufacturing process design | Cost estimation | Lead assesor Quality management systems | New supplier development. Bharat Thakkar Director Business Development Over 40 years of multi-faceted experience in industry | International business liason | development both for import and export in a variety of industries like steel, fabrication, electrical industry, engineering components and sub-assemblies for wide ranging domains.
  • 10. Quality In-house facilities Equipment: • Rapid I, CAD integrated vision inspection system, zoom 11x to 67x, 3 microns accuracy, inspection complex profiles. Instruments: • Verniers • Micrometers • Digital Height Gage Gages (100+): • Thread plug gages • Ring gages • Custom made receiver gages - 35+ for complex castings & machined parts to allow 100% inspection of critical parameters
  • 11. Equipment: CNC Machining upto 5 axis CNC turning from 0.04” upto 120” dia, lengths 0.20” upto 255” EDM – Wire cut and plunge Mill turn centre machining Swiss automat machining Hard machining Materials: Carbon steels, aluminum alloys, brass (lead free) , copper, bronze to exotic materials like Titanium, Nitronic 50, K Monel, Inconel, etc. Supplier capabilities–Machining
  • 13. Castings • Casting Processes : Sand, Gravity Die, Shell Molding, Lost Wax Investment , Pressure Die (LPDC & HPDC) with precision CNC machining. • Materials: Ferrous (all iron and steel), Nickel based alloys, non-ferrous (Aluminum A 356, LM6, LM9, LM25, ANSI 713 Tenzalloy, Brass, Aluminim Bronze, Zinc)
  • 14. Castings - Steel Sand and investment castings Gage check
  • 15. • Processes: Closed die and open die, cold and hot & ring forging. • Materials: Ferrous (all iron and steel), Nickel based alloys; Non-ferrous (Aluminum, Tenzalloy, Lead free brass, Bronze, Zinc)
  • 16. Supplier Capabilities Sheet Metal Fabrication CNC Shearing Machine Amada CNC Turret Punch Press CNC Laser Cutting Machine – Amada CNC Press Brake – Amada CNC Pipe Bending Machine Mig Welding Mig Welding Tig Welding Spot Welding Automatic Riveting Materials: Mild Steel, Aluminium, Stainless Steel, Titanium
  • 17. Sheet / Plate Fabrication
  • 18. New Projects Parts & assemblies for metro transportation Linear Induction Motor parts for Metro trains Parts & assemblies for Army & Navy
  • 19. Electrical Coils & motor parts • Highly application critical Electrical coils were developed for Linear motors. • Diverse materials used like Dupont Kapton grade FWN insulated copper, Nomex insulating materials, highly skilled coil taping. Finished coil Insulating parts for linear motor from NEMA G11, SG-200, etc.
  • 20. Surface Finishing • Polishing – mirror, brush. • Electroplating & Electroless – Zinc, Nickel, Alocrom, Chrome, Silver, Gold – Hexavalent & Trivalent • Electro-deposition coating • Anodizing • Powder Coating – 7 / 10 tank processes • Plasma Coating, HVOF Coating of Tungsten Carbide • CVD / PVD – Titanium Nitride • Heat treatment
  • 21. Plastic & Rubber Injection molding & extrusion Engineering plastics & rubber • PVC • Celcon • Delrin • Silicon • EPDM • Epoxy Machined Plastics • Acetal Co-polymer, Teflon, Nylon • Machining with aluminum • plasma spray
  • 22. Miscellaneous Products Fans Thermocouples Fittings - Swagelok Pumps Filters Motors Generators Gear boxes
  • 23. Supplier development process ► Overall feasibility study of client’s needs ► Supplier identification & market research ► Research key information from suppliers through an RFI process ► On-site evaluation / audit of suppliers ► Audit of quality systems ► Management systems ► Health, Safety and Housekeeping ► Feasibility report ► Pre-qualify and recommendation ► Budgetary quotations and internal cost estimation ► Organize supplier visits for client ► Final selection of supplier by client ► Launch and manage RFQ process ► Quotation evaluation, negotiations and order finalization ► Supply chain design, set-up and management
  • 25. Vendor base Malleable iron castings Brass machined parts & forgings Aluminum castings, steel machined parts, hardware. Plastic Injection molding, forgings Iron & Steel castings Brass Castings Hardware, springs, plastics, fasteners.
  • 26. Clients T & S Brass & Bronze Works, SC, U.S.A.(heavy duty plumbing) IdaTech, OR, U.S.A. (hydrogen fuel cell systems) Unit Electrical Engg. Canada. (mining & metro railway) TBI Mfg.Ltd. UK, (construction machinery) Military components Los Angeles U.S.A. Military components
  • 27. Belgium Cast Strategies LLC Mr.Mike Swartzlander Managing Director Cast Strategies LLC U.S.A. Poland Mr.Tony Silver Director – Business Development U.K & Europe
  • 28. Synergise with us ►Rapid development and sourcing from India ►Your own reliable sourcing base ►Open to Challenges ►Trust, Teamwork and respect for Time.
  • 29. Sipcot Industrial Complex Krishna Group Compound Hosur 635 126 (T.N) E-MAIL: mail@indiasynergy.com Ph.+91-9443229223 Fax.:+91-4344-277812 www.indiasynergy.com www.synergyglobal.in

Editor's Notes

  1. Re-arrange pictures and put Synergy on the top