1. A.THANGAMANI
Mobile: +91- 9786606402
Email: - atmani789@yahoo.co.in
Career Summary
11 + years of experience in for a effectual position in Quality control / Quality assurance in
your esteemed organization and I assure you in meeting the organization expectations to achieve
the goal and am very eager to contribute my creativity and smart work towards the success of
organization and to the growth of the fast developing field.
Educational Qualification
D.M.E in State board of Technical Education from 2003 to 2006 (85%) in R.V.S Polytechnic
college.
B-Tech (Mechanical Engineering) in Karnataka University from year of2011 to 2014 (85%).
Additional Qualification
• Auto cad R 2006 @ Cad center.
• Bann
• Time Management, leadership, 1st
Aid.
Experience Summary
• Engineer – Quality Assurance @ Virgo valves & controls Pvt.ltd (Emerson),
Coimbatore on November 2009 – Till Now.
• Supervisor – Quality Assurance @ Audco India ltd , Coimbatore on January 2009–
September 2009.
• Supervisor – Quality Assurance @ L.G.Balakrishnan & Bros. Ltd, Coimbatore on
December 2006 – December 2008.
PROFESSIONAL EXPERIENCE – 11 + Years
1. VIRGO VALVES AND CONTROL PVT LTD (Emerson process managements system) in
Coimbatore.
Virgo valves and controls pvt Ltd is one of world’s fastest growing groups in the flow
controls industry with customers in over 60 countries, manufacturing location in 4 countries
across 3 continents .Virgo has emerged as a leading manufacturer of valves and stem equipments
serving diverse markets worldwide.
Virgo serves diverse markets worldwide, including the oil and gas, power and mining industries.
In addition to ball valves, Virgo also manufactures high performance butterfly valves and severe-
service valves for critical applications. Virgo will operate within Emerson Process Management's
final controls business, serving customers in the energy and process-related industries.
2. Emerson is committed to excellence. As an international leaders in the valve industry, Virgo
Valves invests in sophisticated manufacturing and testing infrastructure and adheres to stringent
quality management systems. Our uncompromising commitment and a single point of control
results in high-quality, cost-effective products.
Period : Nov-2009 – Till Date.
Designation & Responsibilities : Engineer [Quality - Assurance].
Major Achievements @ Virgo
• Reduced inspection time by giving self certification mode (10 vendors) by carrying
continuous audits, Process control plan was developed for new product and supplier
rejection and rework percentage monitoring on monthly basic.
• Saved Rs.50, 000 per month by implementing Position gauges, RJT ring gauges & O-ring
gauge by through kaizens.
• To implementation Special process validation procedure for phosphating process.
• Monitoring and validated for Special process validation of Electroless Nickel plating and
Phosphating.
• Upgraded the suppliers by initiating and supported them to get ISO certification (ISO
9001:2008) – 5 suppliers @ Coimbatore.
• ASNT Level II Qualified in UT, RT, and PT.
• IQA Auditor.
• 6s Auditor.
Key Skills:-
• Strong knowledge in materials standards of ASTM A182,ASTM A216.ASTM,ASTM
A217,ASTM A351,ASTM A494 ,ASMT B564 and etc..
• Strong knowledge in product standard of ASME B16.34, ASME B16.5,API 6D 24th
edition
and ext.
• Strong knowledge of system audit standards of ISO 9001:2008 and API Q1 9th
edition.
• Welding standards, NDT Standards, (ASME, ASTM B165 API).
• Knowledge in Geometric Dimensioning and Tolerance.
• Responsible for the Inspection activities of Casting, Forging, machining components,
jigs/fixtures and final inspection.
• Knowing inspection activities of weld overlay product
• Q.C. problem solving method & 7 QC tools.
• Special process validation and controlling activities.
3. • Preparation of Control Plan, Flow diagram, Inspection formats of New product
developments and Special project orders.
• NDT activity and report reviewed as per customer requirements..
• To preparing monthly data /Quality analysis data/Quality trend analysis chart against
supplier wise and to monitoring quality issue and to controlling activities.
• Coordinate with Casting, Bought out and machining vendors/Sub contractors and to
controlling the quality issue.
• To prepare the Internal Quality Audit schedule and Co-ordinate with concern process cell
manager and complete the activities.
Roles & Responsibilities
Field Quality Activities on Daily:-
• Responsible and mentoring activities of receiving inspection of valve castings, forgings,
bought out items, machined components and special grade materials.
• Developed and established all inspection activities for new product components.
• Preparing documents such as ITP, NDT procedures, Valve testing procedures for project
orders.
• Reviewing and approval of NDT report against customer requirement and applicable
standard.
• Preparing Control plan, Quality Assurance Plan (QAP), based on Customer PO/ Drg.
Specifications work instructions
• To plan the schedule for the audit by monthly basic for the supplier of Casting, Forging,
BOC and machining suppliers and to comply the task as per schedule.
• Acting as Single Point Contact All suppliers for Quality Issue, take action at Necessary Area
in concern Supplier.
• New Product Development Process Activity, Coordinating and Controlling Project Order.
• Solving machining problems by doing why –why analysis and KAIZENS.
• Calibration Process Activities.
• Audit to concern department as per IQA schedule by yearly twists (Qualified in ISO 9001 –
2008 Internal Quality auditor).
• Preparing Reports for Daily Quality Issues, Trend Graphs, and Effectiveness of corrective
actions, Quality Improvement Projects for Weekly Review Meeting.
• Mentoring Final inspection woks against customer requirements and standards too.
• Controlling the 6S activities at quality Work Place.
• Carried out internal process audit and product audit.
4. Supplier Quality controls:-
• Supplier Evaluation & Supplier approval through quality system audit, technical audit,
process audit, product audit etc for Casting, Forging, BOC and machining suppliers.
• Conducting presentation to all suppliers for regarding product quality requirements and
emphasizing the seriousness.
• Monitoring Corrective action for Non conforming products.
• Rework and Rejection percentage monitoring and analysis.
• Control the Quality for entire Process of manufacturing.
• Supporting and guide about quality issue analysis activities.
Supporting to MR activity:-
• Quality manual, procedures, work instructions, forms & formats establishment,
improvement and modifications to the standards.
• Forms & formats & work instruction up gradations to the latest revisions.
• IQA Audit plan schedule to organize and follow up.
• On job training to all quality employees on process.
• Documents and record controls.
Supporting to Customer focus:-
• Contract review meeting for customer requirements query solving for domestic customer..
• Customer complaints handling, analysis and taking action on NCR and communication with
customers for domestic customer.
Problem Solving Techniques:-
• Supplier rework and rejection % data collection & analysis.
• Why Why analysis taken against supplier wise, component wise and problem wise and
displaced concern area and to avoid upcoming lot.
• Same process supporting activities done by supplier end.
• In-process and final inspection quality problem data collection and analysis.
• Problem solving by 7 QC tools, Why Why analysis, charts, etc.
• QOS, VSM, etc.
Personality Strengths:-
• Positive attitude team pleasing personality.
• Always striving to work, Smart to achieve objectives / goals.
• Confident and self motivated.
• Believes in team work.
5. • Innovative thinking.
• Willingness to learn.
2. Audco India Ltd (LNT) in Coimbatore.
Audco India ltd is a leading manufacturer of Cast Steel Gate, Globe and Check Valves in India.
Over the past 25 years, AIL Cast Steel Valves have been used in a wide spectrum of industries and
have earned a reputation for their quality and reliability. The plants are equipped with
specialised production facilities with special purpose machines, automatic welding equipment,
heat treatment furnaces and testing equipment, for total control of all manufacturing operations.
In-house metallurgical laboratories and gauge calibration facilities with up to date equipment
provide support to ensure the quality of the products manufactured.
AIL manufactures a variety of Industrial Valves and has received ISO 9001 certification for the
Quality Management System implemented at their plants. AIL has also been licensed to use the
API 6D, API 6A and API 7 monograms for the range of Pipeline Valves (Gate, Ball, Plug and Check),
Wellhead Equipment and Christmas Trees and Rotary Drill Stem Elements.
Period : Jan-2009 – Sep 2009.
Designation & Responsibilities : Supervisor [Quality - Assurance].
Job profile:-
• Carried out final inspection for product of gate, globe, check and ball valves against
customer requirements.
• TPI Co-ordination activities.
• Final quality issue analysis data mentoring and controlling at assembly area.
• Customer compliant and solve the problems by using Why-Why –analysis.
• Managing 5’s activities and ISO9001 & 2000 system.
Key Activities:-
• Reviewed in process inspection, final inspection and documentation of special orders.
• Coordinate with assembly supervisor for controlling the quality issue.
• New Product Development Process activity and mentoring activities.
• Solving machining problems by doing why –why analysis.
• According to the progressive of the work reporting to the top management
3. L.G.Balakrishnan & Bros. Ltd. Coimbatore.
They are the OEM of Automotive & Engineering class chains in the brand name of ROLON. The
LGB Groups also engaged with the manufacturing of following products sprockets, tensionless,
machined components, fine blanking, hot & cold forgings, cold rolling, wire drawing, rubber
components, belts, wind energy systems, instrumentation & fuel injection pumps.
Period : 2006 December – 2008 December.
Designation & Responsibilities : Diploma Trainee (Supervisor of Quality Control].
6. Roles & Responsibilities @ LGP
Job profile:-
• Inspection of incoming all materials and final inspection
• To carry out the problem solving techniques of 7 QC tools for in house problem
rectifications.
• Customer compliant and solve the problems by using Why-Why –analysis.
• Managing 5’s activities and ISO9001 & 2000 system.
Key Activities:-
• Reviewed in process inspection, final inspection and documentation of special orders.
• Coordinate with Machining vendors for controlling the quality issue.
• New Product Development Process Activity, Coordinating and controlling special Order.
• Solving machining problems by doing why –why analysis.
• According to the progressive of the work reporting to the top management.
Expected competencies:
• Good Mechanical skills, Team work, Presentation skills, Good interpersonal and
Communication skills.
Personal Information
Date of Birth : 14.03.1987
Marital status : Married
Languages Known : English & Tamil.
Permanent Address : S/O P.Andiyappan
Sekkanathupatti
Sukkampatti (post)
Ayyallur(Via)
Vedachandur (T.K)
Dindigul(D.T)
Best Thanks & Regards,
A.Thangamani.
7. Roles & Responsibilities @ LGP
Job profile:-
• Inspection of incoming all materials and final inspection
• To carry out the problem solving techniques of 7 QC tools for in house problem
rectifications.
• Customer compliant and solve the problems by using Why-Why –analysis.
• Managing 5’s activities and ISO9001 & 2000 system.
Key Activities:-
• Reviewed in process inspection, final inspection and documentation of special orders.
• Coordinate with Machining vendors for controlling the quality issue.
• New Product Development Process Activity, Coordinating and controlling special Order.
• Solving machining problems by doing why –why analysis.
• According to the progressive of the work reporting to the top management.
Expected competencies:
• Good Mechanical skills, Team work, Presentation skills, Good interpersonal and
Communication skills.
Personal Information
Date of Birth : 14.03.1987
Marital status : Married
Languages Known : English & Tamil.
Permanent Address : S/O P.Andiyappan
Sekkanathupatti
Sukkampatti (post)
Ayyallur(Via)
Vedachandur (T.K)
Dindigul(D.T)
Best Thanks & Regards,
A.Thangamani.