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Tank Liquid Level Control using NARMA-L2 and MPC Controllers
Mustefa Jibril 1
, Messay Tadese 2
, Eliyas Alemayehu Tadese 3
1.
School of Electrical & Computer Engineering, Dire Dawa Institute of Technology, Dire Dawa, Ethiopia
2.
School of Electrical & Computer Engineering, Dire Dawa Institute of Technology, Dire Dawa, Ethiopia
3.
Faculty of Electrical & Computer Engineering, Jimma Institute of Technology, Jimma, Ethiopia
mustefazinet1981@gmail.com
Abstract: Liquid level control is highly important in industrial applications such as boilers in nuclear power plants.
In this paper a simple liquid level tank is designed based on NARMA-L2 and Model Predictive control controllers.
The simple water level tank has one input, liquid flow inn and one output, liquid level. The proposed controllers is
compared in MATLAB and then simulated in Simulink to test how the system actual liquid level track the desired
liquid level with two input desired signals (step and white noise). The response of the NARMA-L2 controller is then
compared with a MPC controller. The results are shown sequentially and the effectiveness of the controller is
illustrated.
[Mustefa Jibril, Messay Tadese, Eliyas Alemayehu Tadese. Tank Liquid Level Control using NARMA-L2 and
MPC Controllers. Researcher 2020;12(7):23-27]. ISSN 1553-9865 (print); ISSN 2163-8950 (online).
http://www.sciencepub.net/researcher. 5. doi:10.7537/marsrsj120720.05.
Keywords: NARMA-L2, Model Predictive control, Simulink
1. Introduction
In many industrial processes, control of liquid
level is required. It was reported that about 25% of
emergency shutdowns in the nuclear power plant are
caused by poor control of the steam generator water
level. Such shutdowns greatly decrease the plant
availability and must be minimized. Water level
control system is a very complex system, because of
the nonlinearities and uncertainties of a system.
Currently, constant gain PI controllers are used in
nuclear organizations for boiler water level control at
high power operations. However, at low power
operations, PI controllers cannot maintain water level
properly. A need for performance improvement in
existing water level regulators is therefore needed.
2. Mathematical Modelling of the Tank
Figure 1. Water level tank system
Consider a tank with cross sectional area A,
liquid level height h, with fluid resistance R, density
 , volume flow in qi and volume flow out qo as
shown in Figure.
Since qi and qo are the inflow and outflow
respectively, and V is the volume of the fluid inside
the tank, we can write
   1i o
dV d
Ah q q
dt dt
    
The mass flow out can be expressed in terms of
h. assume a linear model, the exit orifice resistance of
the valve will be
 2o
p
q
R



 1 2
3o
p pp gh
q
R R R



  
Assuming constant density, Substituting eqn (3)
in to eqn (1) yields
 4i
dh gh
A q
dt R

  
Taking Laplace transform of eqn (4), the transfer
function becomes
 
 
 
1
5
i
H s A
gQ s s
RA



The parameters of the tank is shown in Table 1
below
Researcher 2020;12(7) http://www.sciencepub.net/researcher RSJ
24
Table 1. Parameters of the tank
No Parameter Symbol value
1 Area A 2m^2
2 Density  1kg/m^3
3 Gravity G 10 m/s^2
4 Resistance R 0.05 s/m^2
The numerical value of the system transfer
function is
 
 
0.5
100i
H s
Q s s


3. The Proposed Controllers
3.1 NARMA-L2 Control
The neural network controller described in this
section is referred to by two different names: feedback
linearization control and NARMAL2 control. It is
referred to as feedback linearization when the plant
model has a particular form (companion form).24 It is
referred to as NARMA-L2 control when the plant
model can be approximated by the same form. The
central idea of this type of control is to transform
nonlinear system dynamics into linear dynamics by
canceling the nonlinearities. This section begins by
presenting the companion form system model and
demonstrating how a neural network can be used to
identify this model. Then it describes how the
identified neural network model can be used to
develop a controller. Table 2 illustrates the network
architecture, training data and training parameters
Table 2 NARMA L-2 parameters
Network Architecture
Size of hidden layer 8 Delayed plant input 3
Sample interval (sec) 0.01 Delayed plant output 3
Training Data
Training sample 80 Maximum Plant output 1
Maximum Plant input 2 Minimum Plant output 2
Minimum Plant input 1 Max interval value (sec) 3
Min interval value (sec) 1
Training Parameters
Training Epochs 80
3.2 MPC Control
The MPC Controller block receives the current
measured output signal (mo), reference signal (ref),
and optional measured disturbance signal (md). The
block computes the optimal manipulated variables
(mv) by solving a quadratic program (QP).
4. Result and Discussion
In this section, the comparison of the tank with
the proposed controllers for tracking the desired level
of the tank using step and white noise desired input
signals in order to analyze which controller shows a
better performance for the system with the help of
Matlab/Simulink software.
4.1 Comparison of the tank with NARMA-L2
and MPC Controllers for Tracking a Desired Step
Input
The Simulink model of the tank with the
proposed controllers for tracking a desired step input
signal is shown in Figure 2 below.
Figure 2. Simulink model of the tank with the proposed controllers for tracking a desired step input signal
Researcher 2020;12(7) http://www.sciencepub.net/researcher RSJ
25
The simulation result of the tank with the
proposed controllers for tracking a desired step input
signal is shown in Figure 3.
Figure 3 Simulation result of the tank level for a step input signal
The tank system with the proposed controllers Performance specification is shown in Table 3 below.
Table 3 Performance measurement of a step response
No Performance measure NARMA-L2 MPC
1 Rise time 0.009259 sec 0.011269
2 Percentage Overshoot 6.989 % 25.949 %
3 Settling time 0.145 sec 0.22 sec
4 Peak value 0.5358 m 0.6327 m
As we seen from Table 3 that, the tank system
with NARMA-L2 controller have better performance
in all the criteria chosen.
4.2 Comparison of the tank with NARMA-L2
and MPC Controllers for Tracking a Desired
White Noise Input
The Simulink model of the tank with the
proposed controllers for tracking a desired white noise
input signal is shown in Figure 4 below.
Figure 4 Simulink model of the tank with the proposed controllers for tracking a desired white noise input signal
Researcher 2020;12(7) http://www.sciencepub.net/researcher RSJ
26
The simulation result of the tank with the proposed controllers for tracking a desired white noise input signal is
shown in Figure 5.
Figure 5 Simulation result of the tank level for a white noise input signal
The tank system with the proposed controller’s performance specification is shown in Table 4 below.
Table 4 Performance measurement of a white noise response
No Performance measure NARMA-L2 MPC White Noise
1 Rise time 0.057214 sec 0.0031578 sec 0.049729 sec
2 Percentage Overshoot 88.450 % 92.113 % 105.531 %
3 Peak value 3
1.851
10
 m
3
1.589
10
 m
3
1.875
10
 m
4 Low value 7
2.529
10
 m
4
1.973
10
 m
7
2.524
10
 m
As we seen from Table 4 that, the tank system
with NARMA-L2 controller have almost the same rise
time, peak value and low value as the tracked white
noise input signal.
5. Conclusions
The liquid level tank system is designed and
tested using Matlab/Simulink software and the
proposed controllers is simulated successfully and the
results are promising and satisfactory. Comparison of
the liquid level tank system with NARMA-L2 and
MPC controller is done for the step and white noise
desired liquid level signals. The simulation result for
the desired step desired liquid level input shows that
the liquid level tank system with NARMA-L2
controller have better performance in all the criteria
chosen. The simulation result for the white noise
desired liquid level input shows that the liquid level
tank system with NARMA-L2 controller have almost
the same rise time, peak value and low value as the
tracked white noise input signal. Finally, the
comparative simulation result prove the effectiveness
of the presented liquid level tank system with
NARMA L2 controller. This neural network control
approach can be used in boiler water level and also
temperature control applications of nuclear/thermal
power plants. As a future scope of this work, the
NARMA-L2 controller can be implemented in a
microcontroller with modified system parameters for
more accurate control and can be used in various
applications in industry and household. The controller
can also be tested with periodically varying liquid
level tracking applications.
Researcher 2020;12(7) http://www.sciencepub.net/researcher RSJ
27
Reference
1. Saunak Bhattacharya et al. “Study of a PID
Control System for Liquid Level Measurement
using Non-Contact Type Sensor” International
Journal of Computational Intelligence & IOT,
Vol. 2, No. 3, 5 pages, 2019.
2. Fayiz A. et al. “Active Disturbance Rejection
Control of a Coupled Tank System” Journal of
Engineering, Article ID 7494085, 6 pages, 2018.
3. Nayanmani D. et al. “PID Controller for
Nonlinear Interacting Two Tank Liquid Level
Control” International Journal of Development
Research, Vol. 7, 8 pages, 2017.
4. Trinh L. “Liquid Level Control of Coupled Tank
System using Fuzzy-PID Controller”
International Journal of Engineering Research
and Technology, Vol. 06, Issue. 11, 2017.
5. Mustafa Saad “Performance Analysis of a
Nonlinear Coupled Tank System using PI
Controller” Universal Journal of Control and
Automation, Vol. 5, Issue. 4, pp. 55-62, 2017.
6. K. Srinivasan et al. “Level Control of Three
Tank System using Intelligent Techniques”
International Journal of Image Mining, Vol. 2,
Issue. 4, No. 3, 2017.
7. C. Sreepradha et al. “Synthesis of Fuzzy Sliding
Mode Controller for Liquid Level Control in
Spherical Tank” Journal of Cogent Engineering,
Vol. 3, Issue. 1, 2016.
8. Mostafa A. et al. “PID Controller Design for
Two Tanks Liquid Level Control System using
Matlab” International Journal of Electrical and
Computer Engineering (IJECE), Vol. 5, No. 3,
pp.436-442, 2015.
7/25/2020

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Tank liquid level control using narma l2 and mpc controllers

  • 1. 23 Tank Liquid Level Control using NARMA-L2 and MPC Controllers Mustefa Jibril 1 , Messay Tadese 2 , Eliyas Alemayehu Tadese 3 1. School of Electrical & Computer Engineering, Dire Dawa Institute of Technology, Dire Dawa, Ethiopia 2. School of Electrical & Computer Engineering, Dire Dawa Institute of Technology, Dire Dawa, Ethiopia 3. Faculty of Electrical & Computer Engineering, Jimma Institute of Technology, Jimma, Ethiopia mustefazinet1981@gmail.com Abstract: Liquid level control is highly important in industrial applications such as boilers in nuclear power plants. In this paper a simple liquid level tank is designed based on NARMA-L2 and Model Predictive control controllers. The simple water level tank has one input, liquid flow inn and one output, liquid level. The proposed controllers is compared in MATLAB and then simulated in Simulink to test how the system actual liquid level track the desired liquid level with two input desired signals (step and white noise). The response of the NARMA-L2 controller is then compared with a MPC controller. The results are shown sequentially and the effectiveness of the controller is illustrated. [Mustefa Jibril, Messay Tadese, Eliyas Alemayehu Tadese. Tank Liquid Level Control using NARMA-L2 and MPC Controllers. Researcher 2020;12(7):23-27]. ISSN 1553-9865 (print); ISSN 2163-8950 (online). http://www.sciencepub.net/researcher. 5. doi:10.7537/marsrsj120720.05. Keywords: NARMA-L2, Model Predictive control, Simulink 1. Introduction In many industrial processes, control of liquid level is required. It was reported that about 25% of emergency shutdowns in the nuclear power plant are caused by poor control of the steam generator water level. Such shutdowns greatly decrease the plant availability and must be minimized. Water level control system is a very complex system, because of the nonlinearities and uncertainties of a system. Currently, constant gain PI controllers are used in nuclear organizations for boiler water level control at high power operations. However, at low power operations, PI controllers cannot maintain water level properly. A need for performance improvement in existing water level regulators is therefore needed. 2. Mathematical Modelling of the Tank Figure 1. Water level tank system Consider a tank with cross sectional area A, liquid level height h, with fluid resistance R, density  , volume flow in qi and volume flow out qo as shown in Figure. Since qi and qo are the inflow and outflow respectively, and V is the volume of the fluid inside the tank, we can write    1i o dV d Ah q q dt dt      The mass flow out can be expressed in terms of h. assume a linear model, the exit orifice resistance of the valve will be  2o p q R     1 2 3o p pp gh q R R R       Assuming constant density, Substituting eqn (3) in to eqn (1) yields  4i dh gh A q dt R     Taking Laplace transform of eqn (4), the transfer function becomes       1 5 i H s A gQ s s RA    The parameters of the tank is shown in Table 1 below
  • 2. Researcher 2020;12(7) http://www.sciencepub.net/researcher RSJ 24 Table 1. Parameters of the tank No Parameter Symbol value 1 Area A 2m^2 2 Density  1kg/m^3 3 Gravity G 10 m/s^2 4 Resistance R 0.05 s/m^2 The numerical value of the system transfer function is     0.5 100i H s Q s s   3. The Proposed Controllers 3.1 NARMA-L2 Control The neural network controller described in this section is referred to by two different names: feedback linearization control and NARMAL2 control. It is referred to as feedback linearization when the plant model has a particular form (companion form).24 It is referred to as NARMA-L2 control when the plant model can be approximated by the same form. The central idea of this type of control is to transform nonlinear system dynamics into linear dynamics by canceling the nonlinearities. This section begins by presenting the companion form system model and demonstrating how a neural network can be used to identify this model. Then it describes how the identified neural network model can be used to develop a controller. Table 2 illustrates the network architecture, training data and training parameters Table 2 NARMA L-2 parameters Network Architecture Size of hidden layer 8 Delayed plant input 3 Sample interval (sec) 0.01 Delayed plant output 3 Training Data Training sample 80 Maximum Plant output 1 Maximum Plant input 2 Minimum Plant output 2 Minimum Plant input 1 Max interval value (sec) 3 Min interval value (sec) 1 Training Parameters Training Epochs 80 3.2 MPC Control The MPC Controller block receives the current measured output signal (mo), reference signal (ref), and optional measured disturbance signal (md). The block computes the optimal manipulated variables (mv) by solving a quadratic program (QP). 4. Result and Discussion In this section, the comparison of the tank with the proposed controllers for tracking the desired level of the tank using step and white noise desired input signals in order to analyze which controller shows a better performance for the system with the help of Matlab/Simulink software. 4.1 Comparison of the tank with NARMA-L2 and MPC Controllers for Tracking a Desired Step Input The Simulink model of the tank with the proposed controllers for tracking a desired step input signal is shown in Figure 2 below. Figure 2. Simulink model of the tank with the proposed controllers for tracking a desired step input signal
  • 3. Researcher 2020;12(7) http://www.sciencepub.net/researcher RSJ 25 The simulation result of the tank with the proposed controllers for tracking a desired step input signal is shown in Figure 3. Figure 3 Simulation result of the tank level for a step input signal The tank system with the proposed controllers Performance specification is shown in Table 3 below. Table 3 Performance measurement of a step response No Performance measure NARMA-L2 MPC 1 Rise time 0.009259 sec 0.011269 2 Percentage Overshoot 6.989 % 25.949 % 3 Settling time 0.145 sec 0.22 sec 4 Peak value 0.5358 m 0.6327 m As we seen from Table 3 that, the tank system with NARMA-L2 controller have better performance in all the criteria chosen. 4.2 Comparison of the tank with NARMA-L2 and MPC Controllers for Tracking a Desired White Noise Input The Simulink model of the tank with the proposed controllers for tracking a desired white noise input signal is shown in Figure 4 below. Figure 4 Simulink model of the tank with the proposed controllers for tracking a desired white noise input signal
  • 4. Researcher 2020;12(7) http://www.sciencepub.net/researcher RSJ 26 The simulation result of the tank with the proposed controllers for tracking a desired white noise input signal is shown in Figure 5. Figure 5 Simulation result of the tank level for a white noise input signal The tank system with the proposed controller’s performance specification is shown in Table 4 below. Table 4 Performance measurement of a white noise response No Performance measure NARMA-L2 MPC White Noise 1 Rise time 0.057214 sec 0.0031578 sec 0.049729 sec 2 Percentage Overshoot 88.450 % 92.113 % 105.531 % 3 Peak value 3 1.851 10  m 3 1.589 10  m 3 1.875 10  m 4 Low value 7 2.529 10  m 4 1.973 10  m 7 2.524 10  m As we seen from Table 4 that, the tank system with NARMA-L2 controller have almost the same rise time, peak value and low value as the tracked white noise input signal. 5. Conclusions The liquid level tank system is designed and tested using Matlab/Simulink software and the proposed controllers is simulated successfully and the results are promising and satisfactory. Comparison of the liquid level tank system with NARMA-L2 and MPC controller is done for the step and white noise desired liquid level signals. The simulation result for the desired step desired liquid level input shows that the liquid level tank system with NARMA-L2 controller have better performance in all the criteria chosen. The simulation result for the white noise desired liquid level input shows that the liquid level tank system with NARMA-L2 controller have almost the same rise time, peak value and low value as the tracked white noise input signal. Finally, the comparative simulation result prove the effectiveness of the presented liquid level tank system with NARMA L2 controller. This neural network control approach can be used in boiler water level and also temperature control applications of nuclear/thermal power plants. As a future scope of this work, the NARMA-L2 controller can be implemented in a microcontroller with modified system parameters for more accurate control and can be used in various applications in industry and household. The controller can also be tested with periodically varying liquid level tracking applications.
  • 5. Researcher 2020;12(7) http://www.sciencepub.net/researcher RSJ 27 Reference 1. Saunak Bhattacharya et al. “Study of a PID Control System for Liquid Level Measurement using Non-Contact Type Sensor” International Journal of Computational Intelligence & IOT, Vol. 2, No. 3, 5 pages, 2019. 2. Fayiz A. et al. “Active Disturbance Rejection Control of a Coupled Tank System” Journal of Engineering, Article ID 7494085, 6 pages, 2018. 3. Nayanmani D. et al. “PID Controller for Nonlinear Interacting Two Tank Liquid Level Control” International Journal of Development Research, Vol. 7, 8 pages, 2017. 4. Trinh L. “Liquid Level Control of Coupled Tank System using Fuzzy-PID Controller” International Journal of Engineering Research and Technology, Vol. 06, Issue. 11, 2017. 5. Mustafa Saad “Performance Analysis of a Nonlinear Coupled Tank System using PI Controller” Universal Journal of Control and Automation, Vol. 5, Issue. 4, pp. 55-62, 2017. 6. K. Srinivasan et al. “Level Control of Three Tank System using Intelligent Techniques” International Journal of Image Mining, Vol. 2, Issue. 4, No. 3, 2017. 7. C. Sreepradha et al. “Synthesis of Fuzzy Sliding Mode Controller for Liquid Level Control in Spherical Tank” Journal of Cogent Engineering, Vol. 3, Issue. 1, 2016. 8. Mostafa A. et al. “PID Controller Design for Two Tanks Liquid Level Control System using Matlab” International Journal of Electrical and Computer Engineering (IJECE), Vol. 5, No. 3, pp.436-442, 2015. 7/25/2020