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Mohamed Ibrahim El-Sayed Ali Zawam
34th
Al- Madyena Al-Menawara st, Al-Malaha - Suez – Egypt
Ph No (+0020) 1224030068 - 1002953570 / E-Mail; Mohamed.Zawam70@gmail.com
Seeking challenging assignments at mechanical maintenance, Project erection, Quality, Planning, Installation, Execution &
Process Up gradation preferably in the Industrial Sector
PROFESSIONAL SNAPSHOT
 Currently associated with M/s. BariQ Co as Maintenance Section Head possess more than nine years of
rich and dynamic experience in Project, Quality, Operations, Planning, Installation, Execution, & Maintenance &
Process Up gradation.
 A Keen planner, strategist & implementer with competencies across
o - Project Planning - Strategic Decision Making - Project Equipment Erections
o - Steel Structure erection - Installation/ Commissioning - Cost Reductions
o - Maintenance - Process Enhancement - Resource Deployment
 Adept in Design, Drawing, Selection, Erection, Installation, Testing, Commissioning, Maintenance as per
Production Capacity sizing requirements.
 Skilled at formulating maintenance policies to achieve departmental & unit objectives.
 In depth understanding of Root Cause analysis, mean time between failure analysis, Equipment vibration analysis
and Signature reading.
 Technical proficient in MS Office, MS Projects and Implementation of MACC as a support team member.
 An effective communicator with excellent relationship, management skills and strong analytical, problem solving
and organizational abilities
ORGANISATIONAL DETAILS
 Since May 2016 with M/s BariQ Co as Maintenance Section Head.
 November 2015 - May 2016 with M/s Suez Steel Co as Maintenance & Material Planning Head of Section in Direct
Reduction Plant - HYL ENERGIRON.
 May 2014 - October 2015 with M/s Suez Steel Co as a Senior Mechanical Maintenance Engineer in Direct
Reduction Plant - HYL ENERGIRON.
 April 2012 - April 2014 with M/s Suez Steel Co as a Mechanical Maintenance Engineer in Direct Reduction Plant -
HYL ENERGIRON.
 Jan 2011 – April 2012 M/s. Suez Steel Co as Project Engineer DRI Plant.
 Sep 2010 - Jan 2011 M/s. Suez Steel Co as Project Engineer and Mechanical Maintenance in Rolling Mill Plant.
 April 2010 - August 2010, Mechanical Maintenance Engineer – M/s Alkan Networks Co.
 Dec 2009 - Mechanical Maintenance and Sales Engineer – Rieckermann Co.
 April 2007 - Sep 2009 as an officer in Army (Military Service in Unmanned Aerial Vehicle Battalion)
 Sep 2006 - April 2007, Practical Lecturer – Higher Technological Institute, 10th of Ramadan city.
Projects/Jobs handled:
 Steel Structure erection on project around 1200mt.
 Erection & Alignment of Rolling mill furnace and its charging and exit areas.
 Erection & Alignment of Rolling mill charging area (pawl transfer, extractor device, charging rollers & charging
stopper)
 Erection & Alignment of Rolling mill exit furnace area (Descaler, hoods, disappearing rollers, snap shear & pinch roll)
 Erection & Alignment of rolling mill wire rod line finishing area and Spooler area.
 Responsible for hydraulic tests of hydraulic cylinders in Rolling Mill Plant.
 Prepared and executed for Reactor and cooler vessels lifting Erection around 776 tons weight at an elevation of 76m
for Reactor and approx 300 tons weight at an elevation of 63m for Cooler.
 Prepared and executed for lifting of belt elevator around 20 tons weight at an elevation of 105m.
 Supervised and executed in DRI Plant installation of newly installed equipment in Reactor, Cooler and HYTEMP towers
such as (Rotary charger, Rotary valve, VS2 valve, Flow Feeder, Expansion joints, hydraulic system, Grease
system…etc.).
 Supervised and executed installation of newly installed equipment in the rest of the DRP plant areas such as (PGH,
CO2, W.T.P, Gas treatment and Material handling)
 Maintain proper functionalities of machines and mechanical equipment.
 Controls project plan by reviewing equipment specifications and data.
 Supervised and checked level, verticality and orientation of newly installed equipment.
 Supervision and receiving the newly equipment steel structure erection reports.
 Supervised and checked for civil jobs such as (equipment concrete base level, level pinch mark Determination and
shifting & anchor bolts holes size).
 Carried out Pre-Commissioning and Test procedures.
 Carried out load test for all DRI plant hoists with different capacities (from 1Ton up to 20Tons) along with SGS Co.
 Responsible for Commissioning of hydraulic oil lines loops for air blowing, hydro-test, flushing & Pickling.
 Carried out hydraulic pipe lines modification.
 Carried out commissioning and function test for Rotary valve, VS2 valve & Flow Feeder system.
 Participated DRI Plant start-up and shut down.
 Supervised & carried out flow feeder sealing system alignment and replacement job.
 Supervised, Mentored and coached the technicians, production workers and field engineers in completing assignments
successfully.
 Prepared the erection technical reports for the newly installed equipment.
 Schedule and obtain project material and manpower.
 Check work-in-progress and during completion to meet specifications.
 In charge of final check in site, end of erection check lists and MCC’s.
Other Responsibilities
Maintenance Operations;
o Rotary equipment’s, scrubbers, conveyors, Pressure vessels & cooling towers.
o Feeding conveyors, weight feeders, Rotary Equipment’s in DRI Plant (HYL ENERGIRON Technology) and
Rolling mill (Danieli –Morgardshamer).
o Rotary equipment’s, like fans, blowers, compressors, centrifugal pumps, displacement pumps and gear
box.
o Condition based monitoring for all rotary equipments.
o Maintenance of lifting tools and hoists.
o Maintenance, Fabrication, Erection of Structural, Low pressure & High pressure pipe lines, ducts, layout
designs, and other heavy fabrications, and erections.
Quality/ Procedures;
o Risk assessment Risk Matrix.
o Quality systems, ISO System documentation.
o MACC user on Maintenance Module.
o Condition Monitoring and Signature analysis of equipment.
o Material management systems. MS Project- for the all planning activities.
Noteworthy Contributions;
o Project: Tubular heat exchanger in refrigeration cycles with Grade A.
o Training in completion tools services and product service line Halliburton Co.
o Have been given “EXEMPLARY PERFORMER” for consistent performance throughout the career in
Suez Steel Co.
o Have been instrumental in introducing new concepts in data collection for CBM, which helped in better
understanding of equipment health.
o Mechanical DIPLOMA by TENOVA HYL in DRP Basic training Mechanical course with especially in
mechanical maintenance.
o Mechanical DIPLOMA by TENOVA HYL - TERNIUM in Mechanical Practical Stage of the DRP Training
Program in 4M and 3M5 Plants.
o Mechanical DIPLOMA by TENOVA HYL in the DRP training program in mechanical specific course for DRP
Zero Reformer Technology.
o Problem solving course from Master Business Academy (MBA).
o Machinery Vibration Analysis course from Vibration Institute.
o SHELL Lubricants Expert course.
o Training of Trainers Program (TOT) from Dale Carnegie.
o Basic Hydraulics Training Program from Gesco Group.
KEY DELIVERABLES
Project Planning & Execution
 Conceptualize, Planning & Execution of the In-House Projects & Improvement Projects leading to Productivity
Improvement, De-bottlenecking, Environment & Safety Standards Improvements.
 Detailed project reports, Basic & Project execution Program and project execution plans after thorough discussion with
internal customers.
 List down the resource needs for projects, after considering the budgetary parameters set.
 Monitor/Discuss project status; review during the course of periodic project review meetings there by developing
inter- personal skills.
Maintenance / Operations Management
 Planning and effecting preventive maintenance schedules of various machinery and instruments to increase machine
up time / equipment reliability; thereby accomplishing planned production targets within budget.
 Effective and efficient trouble shooting in case of breakdown and depreciation.
 Proactively identify areas of obstruction / breakdowns and take steps to rectify the equipments through application of
trouble shooting tools.
 Regular communication with internal customers to meet production oriented requirements.
 Carry out systematic consultancy.
 Subordinate development to get better output from them.
Quality Control
 Developing of standard maintenance and procedures to increase the efficiency of maintenance.
 Implementing standards and ensuring adherence to quality standards.
Process Enhancements
 Recommend modifications in process for quality & productivity standards improvement where warranted.
 Maintaining Reports and intimating concerned departments in regular time intervals.
ACADEMIC CREDENTIALS
Mechanical Engineering Graduation Certificate Higher Technological Institute- 10th of Ramadan City 2006, Egypt.
Estimation: Very good with honor Degree GPA: 3.37
PERSONAL DETAILS
Date of Birth : 01.01.1985
Place of birth : Suez.
Marital status : Married.
Military status : Finished
Languages : Arabic, English & Italian.

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Eng. Mohamed Zawam CV last update

  • 1. Mohamed Ibrahim El-Sayed Ali Zawam 34th Al- Madyena Al-Menawara st, Al-Malaha - Suez – Egypt Ph No (+0020) 1224030068 - 1002953570 / E-Mail; Mohamed.Zawam70@gmail.com Seeking challenging assignments at mechanical maintenance, Project erection, Quality, Planning, Installation, Execution & Process Up gradation preferably in the Industrial Sector PROFESSIONAL SNAPSHOT  Currently associated with M/s. BariQ Co as Maintenance Section Head possess more than nine years of rich and dynamic experience in Project, Quality, Operations, Planning, Installation, Execution, & Maintenance & Process Up gradation.  A Keen planner, strategist & implementer with competencies across o - Project Planning - Strategic Decision Making - Project Equipment Erections o - Steel Structure erection - Installation/ Commissioning - Cost Reductions o - Maintenance - Process Enhancement - Resource Deployment  Adept in Design, Drawing, Selection, Erection, Installation, Testing, Commissioning, Maintenance as per Production Capacity sizing requirements.  Skilled at formulating maintenance policies to achieve departmental & unit objectives.  In depth understanding of Root Cause analysis, mean time between failure analysis, Equipment vibration analysis and Signature reading.  Technical proficient in MS Office, MS Projects and Implementation of MACC as a support team member.  An effective communicator with excellent relationship, management skills and strong analytical, problem solving and organizational abilities ORGANISATIONAL DETAILS  Since May 2016 with M/s BariQ Co as Maintenance Section Head.  November 2015 - May 2016 with M/s Suez Steel Co as Maintenance & Material Planning Head of Section in Direct Reduction Plant - HYL ENERGIRON.  May 2014 - October 2015 with M/s Suez Steel Co as a Senior Mechanical Maintenance Engineer in Direct Reduction Plant - HYL ENERGIRON.  April 2012 - April 2014 with M/s Suez Steel Co as a Mechanical Maintenance Engineer in Direct Reduction Plant - HYL ENERGIRON.  Jan 2011 – April 2012 M/s. Suez Steel Co as Project Engineer DRI Plant.  Sep 2010 - Jan 2011 M/s. Suez Steel Co as Project Engineer and Mechanical Maintenance in Rolling Mill Plant.  April 2010 - August 2010, Mechanical Maintenance Engineer – M/s Alkan Networks Co.  Dec 2009 - Mechanical Maintenance and Sales Engineer – Rieckermann Co.  April 2007 - Sep 2009 as an officer in Army (Military Service in Unmanned Aerial Vehicle Battalion)  Sep 2006 - April 2007, Practical Lecturer – Higher Technological Institute, 10th of Ramadan city. Projects/Jobs handled:  Steel Structure erection on project around 1200mt.  Erection & Alignment of Rolling mill furnace and its charging and exit areas.  Erection & Alignment of Rolling mill charging area (pawl transfer, extractor device, charging rollers & charging stopper)  Erection & Alignment of Rolling mill exit furnace area (Descaler, hoods, disappearing rollers, snap shear & pinch roll)  Erection & Alignment of rolling mill wire rod line finishing area and Spooler area.  Responsible for hydraulic tests of hydraulic cylinders in Rolling Mill Plant.  Prepared and executed for Reactor and cooler vessels lifting Erection around 776 tons weight at an elevation of 76m for Reactor and approx 300 tons weight at an elevation of 63m for Cooler.  Prepared and executed for lifting of belt elevator around 20 tons weight at an elevation of 105m.  Supervised and executed in DRI Plant installation of newly installed equipment in Reactor, Cooler and HYTEMP towers such as (Rotary charger, Rotary valve, VS2 valve, Flow Feeder, Expansion joints, hydraulic system, Grease system…etc.).  Supervised and executed installation of newly installed equipment in the rest of the DRP plant areas such as (PGH, CO2, W.T.P, Gas treatment and Material handling)  Maintain proper functionalities of machines and mechanical equipment.
  • 2.  Controls project plan by reviewing equipment specifications and data.  Supervised and checked level, verticality and orientation of newly installed equipment.  Supervision and receiving the newly equipment steel structure erection reports.  Supervised and checked for civil jobs such as (equipment concrete base level, level pinch mark Determination and shifting & anchor bolts holes size).  Carried out Pre-Commissioning and Test procedures.  Carried out load test for all DRI plant hoists with different capacities (from 1Ton up to 20Tons) along with SGS Co.  Responsible for Commissioning of hydraulic oil lines loops for air blowing, hydro-test, flushing & Pickling.  Carried out hydraulic pipe lines modification.  Carried out commissioning and function test for Rotary valve, VS2 valve & Flow Feeder system.  Participated DRI Plant start-up and shut down.  Supervised & carried out flow feeder sealing system alignment and replacement job.  Supervised, Mentored and coached the technicians, production workers and field engineers in completing assignments successfully.  Prepared the erection technical reports for the newly installed equipment.  Schedule and obtain project material and manpower.  Check work-in-progress and during completion to meet specifications.  In charge of final check in site, end of erection check lists and MCC’s. Other Responsibilities Maintenance Operations; o Rotary equipment’s, scrubbers, conveyors, Pressure vessels & cooling towers. o Feeding conveyors, weight feeders, Rotary Equipment’s in DRI Plant (HYL ENERGIRON Technology) and Rolling mill (Danieli –Morgardshamer). o Rotary equipment’s, like fans, blowers, compressors, centrifugal pumps, displacement pumps and gear box. o Condition based monitoring for all rotary equipments. o Maintenance of lifting tools and hoists. o Maintenance, Fabrication, Erection of Structural, Low pressure & High pressure pipe lines, ducts, layout designs, and other heavy fabrications, and erections. Quality/ Procedures; o Risk assessment Risk Matrix. o Quality systems, ISO System documentation. o MACC user on Maintenance Module. o Condition Monitoring and Signature analysis of equipment. o Material management systems. MS Project- for the all planning activities. Noteworthy Contributions; o Project: Tubular heat exchanger in refrigeration cycles with Grade A. o Training in completion tools services and product service line Halliburton Co. o Have been given “EXEMPLARY PERFORMER” for consistent performance throughout the career in Suez Steel Co. o Have been instrumental in introducing new concepts in data collection for CBM, which helped in better understanding of equipment health. o Mechanical DIPLOMA by TENOVA HYL in DRP Basic training Mechanical course with especially in mechanical maintenance. o Mechanical DIPLOMA by TENOVA HYL - TERNIUM in Mechanical Practical Stage of the DRP Training Program in 4M and 3M5 Plants. o Mechanical DIPLOMA by TENOVA HYL in the DRP training program in mechanical specific course for DRP Zero Reformer Technology. o Problem solving course from Master Business Academy (MBA). o Machinery Vibration Analysis course from Vibration Institute. o SHELL Lubricants Expert course. o Training of Trainers Program (TOT) from Dale Carnegie. o Basic Hydraulics Training Program from Gesco Group. KEY DELIVERABLES Project Planning & Execution  Conceptualize, Planning & Execution of the In-House Projects & Improvement Projects leading to Productivity Improvement, De-bottlenecking, Environment & Safety Standards Improvements.
  • 3.  Detailed project reports, Basic & Project execution Program and project execution plans after thorough discussion with internal customers.  List down the resource needs for projects, after considering the budgetary parameters set.  Monitor/Discuss project status; review during the course of periodic project review meetings there by developing inter- personal skills. Maintenance / Operations Management  Planning and effecting preventive maintenance schedules of various machinery and instruments to increase machine up time / equipment reliability; thereby accomplishing planned production targets within budget.  Effective and efficient trouble shooting in case of breakdown and depreciation.  Proactively identify areas of obstruction / breakdowns and take steps to rectify the equipments through application of trouble shooting tools.  Regular communication with internal customers to meet production oriented requirements.  Carry out systematic consultancy.  Subordinate development to get better output from them. Quality Control  Developing of standard maintenance and procedures to increase the efficiency of maintenance.  Implementing standards and ensuring adherence to quality standards. Process Enhancements  Recommend modifications in process for quality & productivity standards improvement where warranted.  Maintaining Reports and intimating concerned departments in regular time intervals. ACADEMIC CREDENTIALS Mechanical Engineering Graduation Certificate Higher Technological Institute- 10th of Ramadan City 2006, Egypt. Estimation: Very good with honor Degree GPA: 3.37 PERSONAL DETAILS Date of Birth : 01.01.1985 Place of birth : Suez. Marital status : Married. Military status : Finished Languages : Arabic, English & Italian.