1. Abhishek Singh Gautam
Permanent Address: Lodipur Niw ada, Dist: Hamirpur, UP, INDIA-210501
Date of Birth: 01/08/1983
Passport No. : - K0555391, Valid up To: - 1/Dec/2021
Email ID: abhishekgautam7@yahoo.co.in , abhishekgautam7@gmail.com
Phone: +919669200654
PRÉCIS
Career of total 8. 9 years experience in projects/maintenance w ith well-known globalorganizations, Worked in sectors like Gas
plant, Pow er and Primary Aluminium smelters.
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THE CAREER PATH
February 2013 to till date: Asst. Manager (O&M) w ith Hindalco Industries Ltd (Aditya Birla Group)
November 2009 to February 2013: Engineer specialist w ith ECL (Riot into group).
October 2008 to November 2009: Asst.Engineer w ith Bhushan Pow er & SteelLtd.
August 2007 to October2008: GET w ith Bhushan SteelLtd.
Qualification:- Bachelor in Technology (Mechanical & Industrial Engineering.), India w ith First division in June 2007.
Trainings:-
One w eektraining on Industrial Hydraulics and pneumatics in IIPM, Kansbahal, Rourkela India in 2011.
One w eektraining on Height rescue in Penta safe academy, Mumbai in 2012.
Training on Rotary vane compressors.
Key Skills:
Working Know ledge of Microsoft office package, Outlook, Oracle.
Strong analytical, problem solving, troubleshooting and ability to w orkin different cultures, remote locations, ability to
w orkon complex tasks and demonstrated my skills by doing the commission of specialoverhead cranes in
HINDALCO..
Hands on experience on installation, commissioning and maintenance of hydraulic and pneumatic system,
compressors, pumps, Gear boxes mechanism, hoists, Heat Exchangers,Rotory feeders,vaccumsystem, Gantry and
overhead cranes and other mechanicalequipment’s.
Hands on experience in installation of PTM (specialoverhead cranes) including erection, mechanicalcompletion and
commissioning and PG test and maintenance of ground and overhead equipments in pot room including ECL and
NKM make.
Experienced in planning and executing the predictive, preventive maintenance and breakdow n maintenance to improve
the reliability of equipments.
Worked on the WCM tools like RCA, CAPA, HIRA, JSA, 5S, Work instruction.
Experience:-
From February 2013 to present with AdityaBirla Group, Mahan Aluminium (Hindalco Industriesltd.)
As Asst. Manager Mechanical maintenance in reductionarea (Pot room).Technology used is AP-36.
Responsibilities and accountabilities:
Responsible for planning and executing preventive, predictive and shutdown maintenance of ground and overhead pot
room equipments including hydraulic, pneumatic, static and rotary equipment’s, to ensure the performance of
equipment is as per target and production goals.
Review condition monitoring data collected by CBM staff on day to day basis and ensures reporting of abnormalities &
compliance to the recommendations. Ensure proper functioning of all RMC assets, other condition monitoring related
tools & equipment. To ensure continuous reliability improvement of rotating machinery. Investigating rotating equipment
failures and preparation of Failure Analysis Reports.
To follow the TPM guidelines. Timely delivery of the equipment to the operation department, to maintain the quality of
equipment and developing the manpow er by proper technicalmaintenance training and HSE trainings to facilitate the
maintenance requirements.
Plays a lead role in in-home POV, cold, hot commissioning of overhead special overhead cranes .In house
Modifications of equipments design by engineering applications & review the HSE impact of change to improve the
equipment performance.
2. Monitor the Spare parts inventory in store, spare requisition preparation and and co-ordinate w ith purchase for the
purchase orders and ordered parts in order the ensure the availability of spares and to minimize the unplanned
dow ntime due to unavailability of spares.
MIS report generation for availability and breakdow ns(MTTR,MTBF) of equipments, root cause Analysis(RCA) of major
failures of equipment’s and developing engineering solutions to major and repetitive failures to increase the reliability of
equipment. Identifying the areas w here improvements or modifications can be done to improve the reliability.
Preparation and revision of SMP’s of the activities.
Analysis of repetitive breakdowns data analysis and find the root cause and give engineering solution to the problem.
To develop the new methods or solution to the breakdow nsin order to follow the guidelines of WMS.
Ensure w ork permit, Isolation (LOTO) and job safety analysis is done before starting any maintenance or repair activity.
To follow the OHSAS 18001 practices.
From November 2009 till Feb 2013:RIOTINTO group-ECL Engineering services as Mechanical specialist:
ECL is specializedfor the Smelter solutions and services Worldwide. Workedin Different roles like Mechanical
Supervisor, Site Quality Manager and ActingSite Manager at BALCO, India site.
Responsibilities and accountabilities:-
To maintain the safe working on site as per Rio Tinto HSEQMS standards. To ensure the HSE training to all
w orkmen. To make the w orkpermit and Job safety analysis before starting the Job (installation, repair,
modifications).Involved in preparation of Height rescue plan and w as a member of height rescue team. Involved in
preparation of Emergency rescue plan in case of disaster or emergency. Involves in preparation of risk assessment
plan for the BALCO site w ith RIOTINTO HSE team.
Hands on experience of installation ,commissioning and repair of Industrial Hydraulics and Pneumatics circuits,
hydraulic pumps, pneumatic rotary compressors,hoists,gearboxes, crane wheels, Crane girders and other tools of
specialcrane used in Aluminium smelters( e.g. PTM Pot tending machine,FTA Fume treatment assembly and other
equipments)
To do the Quality inspection of the material at reception of material if it is conforming the design and quality, to make
the NCR (non conformance report) and follow-up. To checkthe process of assembly assembled machines tolerances
as per ECL Quality plan, to checkthe performance parameter during PG test as per Quality plan. To checkand
w itness the process of commissioning (POV and commissioning and testing book.) for Rotary and static equipments,
TG and other ground equipments like ABRF, MLLB, and BLLB.
To give engineering solutions to the repair or modification follow ing non-conformity or a design change (supplier
qualification. Draw ing & diagram ‘as built’ process).
Site execution, to maintain the client relations, responsible to meet the project targets, Site budget control, contractor
management.
From October 2008 to November 2009:
BHUSHAN STEEL & POWER LTD, JHARSUGUDA as Asst.Engineer (Mechanical) in O& M power plant.
To execute the project activities like erection of equipments, alignment of equipments, w elding.Knowlidge of
Isometrics, G.I. draw ingsand monitor the job on regular basis.
Maintenance of boiler accessories, Water pumps, fans, gear boxes and other mechanical equipments.
Operation of pow er plant and maintain 95% availability of equipments.
Planning and scheduling for predictive and preventive maintenance w ith team members.
Analyzing the repetitive problems and find technicalsolutions to increase the performance of equipments..
From Aug 2007 to Oct 2008:
BHUSHAN STEEL LTD, ANGUL as GET mechanical.
Having know ledge of oxygen plant project activities like erection of liquid and gas vessels, heat exchangers, liquid
pumps, piping and EOT cranes.
Operation & Maintenance of 150 TPD oxygen plant includes centrifugaland reciprocating compressors, dryers, liquid
and gas columns etc.
Preparation of Inventory for equipments. Keep trackon daily bills and GRN’s.
Storage, preservation of material.