Standard procedures followed by MSIL

1. Knowledge Management
Submitted to :
Prof. Supratik Ghatak
Submitted By:
Minervi Gupta
B-16

2. • Founded in 1981, headquartered in Delhi
• Entered into joint venture with Suzuki motor company
• Most trusted and accepted automobile company
• Plants located at Gurgaon and Manesar Industrial town
• Around 1400 dealers across India
MARUTI SUZUKI INDIA LIMITED

3. STANDARD PROCEDURES APPLIED
• Green Manufacturing
• Maruti Production System / Lean Manufacturing
• Kaizen

4. GREEN MANUFACTURING
• All power plants use natural gas
• Green Procurement Promotion System (Green Supplies)
• Zero waste outside factory premises
• Registered with Clean Development Management project
• Approx. 12 lacs cubic meters water recycled and reused
• Gurgaon Plant has 25% green area – Advanced K-series engine used

5. Initiatives Undertaken include:
• One gram one component to reduce material consumption
• Energy Conservation – waste heat recovery boilers and steam turbine
generators in Gurgaon plant
• Zero discharge Status in terms of water wastage
• Reduced e-waste and hazardous waste generation

6. MARUTI PRODUCTION SYSTEM – LEAN
MANUFACTURING
• Mistake- proofing followed in both plants
• Started programme called Maruti centre for Excellence (MACE)
• Lean manufacturing applied on 720 products
• Done by collaborating with vendors especially with local vendors for
70-80% components
• Yield improvement program
• Primary raw material –steel coils and paint
• Lead time reduced from 57 days to 13 days in just 10 years

7. KAIZEN
• Maruti Suzuki India Limited (MSIL) applies Kaizen which helps in 'zero-
compromise' quality culture
• Every employee is given Kaizen numbers in Key Performance Areas (KPAs)
• Applies Kaizen using automated robotics
• Kaizen applied to Manesar plant because of Capacity contraints
• Benefits:
1. Quality control
2. Improvements made within 30 Days
3. 12 hours for 1 car

8. Thank you