2. Sustainable Practices in
Auto Ancillary Industry
Group 10
Soumik Pal – UM15301
Soumya Rath – UM15302
Sourav Sharma – UM15303
Subhashish Panda – UM15304
Sujan Mishra – UM15305
Ankit Patel – UM15318
3. Introduction
Industry
Overview
Need for
Sustainability
Bosch Limited
Exide Industries
Limited
Amara Raja
Batteries
Conclusion
Sustainable Practices in Auto Ancillary Industry
Goals No Poverty
Zero Hunger
Good Health and Well Being
Quality Education
Gender Equality
Clean water and sanitation
Affordable and clean energy
Decent work and Economic growth
Industry, Innovation and Infrastructure
Reduced Inequalities
Sustainable cities and Communities
responsible consumption and production
Climate Action
Life Below Water
Life on Land
Peace and Justice
Building partnerships for the goals
United Nations Sustainable
Development Goals
4. Introduction
Industry
Overview
Need for
Sustainability
Bosch Limited
Exide Industries
Limited
Amara Raja
Batteries
Conclusion
Sustainable Practices in Auto Ancillary Industry
Global Auto
components
industry=US$1.2
trillion
OEM:
84.3% of
the total
turnover
Recorded
CAGR: 8.1%
during
2008-15
Ranked 22
among global
component
exporting
countries
low labor costs,
availability of
skilled labor and
high quality
consciousness
among Indian
vendors
The Indian Picture
7. Introduction
Industry
Overview
Need for
Sustainability
Bosch Limited
Exide Industries
Limited
Amara Raja
Batteries
Conclusion
Sustainable Practices in Auto Ancillary Industry
•Societal Pressures – Business as a part of society, Growing need for Sustainable products and services
•Environmental Regulations – Carbon Neutral Requirements, EPA regulations, NGT rulings
•Pressure from Car Manufacturers – Lifecycle Assessments, Drive Quality-Cost-Delivery (QCD) improvements
•Economic Reasons: Opportunity to gain competitive edge, via differentiation and branding
•Diversification: Acquire new customers in India, explore non-automotive segments
•Re-orient export strategies
Sustainability is a tri-polar concept :
Economical EnvironmentalSocial
9. Introduction
Industry
Overview
Need for
Sustainability
Bosch Limited
Exide Industries
Limited
Amara Raja
Batteries
Conclusion
Sustainable Practices in Auto Ancillary Industry
• Eco friendly products
• Efficient use of raw materials
and low emission products
• Systematic design from early
life cycle
• Recovered copper lost from a
site’s wastewater in the site
in Australia
• Recovered oil from waste in
Bosch site in Jaipur
Systematic
Approach and
reducing carbon
footprint
• In 2015, started a cogeneration
unit in Bari, Italy
• In Hamburg, photovoltaic station
provided power
• The Bosch Nasik plant acquired a
photovoltaic power station
• Air Monitor control system in
Bosch China
• Smart innovation uses a Bosch
environmental sensor to make
an assessment of air quality
Using renewable
sources and air
pollution control
• Bosch established “Green Challenge
Award “in 2015 in Ho Chi Minh city
• In markets Bosch is actively pushing
connected and automated driving
• 2016 Bosch China launched the
active gas pedal which is an
connected technology
• A more energy efficient driving style
Social responsibility
and innovation
• In Campinas Brazil electricity
consumption declined by 700 MW
hour per year
• 280 metrics tonne less waste, and
saves 3000 cubic metres of water
• The “CO2 Erlebniswelt” compares
vehicles with different drive systems
• Bosch offers sensors, software, and
services for connected production,
this is referred to as Industry 4.0.
Environment
protection and
reducing carbon
footprint
Bosch, is a German multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest
supplier of automotive components. The company was founded by Robert Bosch in Stuttgart in 1886.
10. Introduction
Industry
Overview
Need for
Sustainability
Bosch Limited
Exide Industries
Limited
Amara Raja
Batteries
Conclusion
Sustainable Practices in Auto Ancillary Industry
Exide (through its dealers) buys back old batteries from customers and recycle
them in smelters in various parts of the country. They do it through captive and
third-party smelters. Old batteries procured by Exide are recycled and the lead is
sold back to Exide in ingot form. The Company manufactures batteries for E-bikes
and also supplies batteries for Electric four-wheelers. These vehicles are
environment friendly as they do not use fossil fuel. Responsible Buyback
The Company manufactures Idle Start-Stop (ISS) Batteries for motor vehicles. The
engine of these vehicles stop in idling conditions and turns on automatically
thereafter as required which results in fuel savings. The Company’s range of solar
batteries is used to store solar energy and power solar systems which is a non-
conventional and renewable source of energy. The Company has taken up a
program for gradually increasing the quantity of recycled lead for use in its
products. ISS Batteries
The Company has a well laid down Energy Policy and is always striving to
implement measures to reduce GHG emissions. Further, the Company has also
contributed towards conservation and protection of wildlife.
Reducing Carbon Footprint
The Company ensures optimal usage of raw materials and emphasizes on recycling
the waste generated during manufacturing process and also promotes use of
recycled materials. Also, most of the Plants of the Company use recycled waste
water for cleaning and gardening purposes. Bio-gas is also generated from canteen
waste in one of the plants.
Sourcing of Raw Materials
Exide Industries is a storage battery producing company in India. It
manufactures automotive and industrial lead-acid batteries. It has
plants in India and Sri Lanka. The company was incorporated as
Associated Battery Makers (Eastern) Ltd., on 31 January 1947 under
the Companies Act, 1913 to purchase all or any of the assets of the
business of manufacturers, buyers and sellers of and dealers in and
repairers of electrical and chemical appliances and goods carried on by
the Chloride Electric Storage Company (India) Ltd.
Maintaining best-in-class pollution control
Control system for robust air and water
pollution control mechanism
Preserving ‘Zero discharge’ status across
plants
Maintaining green belt in and around plant
locations
Major Initiatives Taken for Environment Protection
11. Introduction
Industry
Overview
Need for
Sustainability
Bosch Limited
Exide Industries
Limited
Amara Raja
Batteries
Conclusion
Sustainable Practices in Auto Ancillary Industry
•Zero-support batteries
•Completely-charged ready-
to-use batteries
•VRLA batteries for 2-
wheeler
•VRLA batteries for 2-
wheelers
•5-Year Warranty
Economic
Responsibility
•Employment Generation
•Specialized Training
•Soft Skills Development
•Safety and Health
•Occupational Health and
Safety Management System
– OHSAS 18001-2007
People
Responsibility
•Setting up Schools &
Colleges
•Training & Development
Center
•Public Health Center
•Potable Drinking Water
•Rehabilitation Programs
•Joy of Giving Week
Social
Responsibility
•Variable Frequency Drivers
& Active Power Factor
Correctors
•Day lighting frameworks
•Concentrated lead melting
pots in grid casting ranges
•LED streetlights and solar
water heaters
Environmental
Responsibility
The Amara Raja Group is better known for its automotive battery brand "Amaron" which is the second largest selling automotive battery brand in India
today. Amara Raja Group employs a work force of over 7000 employees and it has international joint venture alliance with Johnson Controls Inc. Amara
Raja Batteries made it to Asia's 'Best Under A Billion' 2010 list of companies compiled by Forbes magazine
12. Introduction
Industry
Overview
Need for
Sustainability
Bosch Limited
Exide Industries
Limited
Amara Raja
Batteries
Conclusion
Sustainable Practices in Auto Ancillary Industry
Engineers and material science resources are collaborating with suppliers and
manufacturers all over the world to help achieve better fuel economy and
sustainability in the automotive industry
Companies are working to meet the sustainable development goals by using new
materials, and developing innovative approaches that help reduce dependence
on fossil fuels and cut down on greenhouse gas emissions.
Over the next decade, this will lead to newer verticals and opportunities for auto-
component manufacturers, who would need to adapt to the change via systematic
research and development.