03. timken india ltd tsl sustanability expo

1. Timken India Limited
Approach towards Sustainability
Tata Steel – Sustainability Expo
Steelenium Hall, Jamshedpur
June 17th 2016

2. “The man who could devise something that would
reduce friction fundamentally, would achieve
something of real value to the world.”
- Henry Timken

3. Vision
Be the global leader in bearings
and mechanical power
transmission, continually improving
performance, reliability and
efficiency
Mission
We use our knowledge to make the
world’s industries work better.
As one of the world’s leading friction management & power transmission solution provider
Timken is committed towards
1. Improving performance & efficiency of our customers
2. Contributing towards a cleaner, greener & stronger community
3. Always displaying exemplary ethical standards in all of our dealings everyday
3. Consistently create and introduce ground breaking technology to increase life of critical
machinery and reduce negative impact on the environment
TIMKEN INDIA – APPROACH TOWARDS SUSTAINABILITY

4. CORPORATE CITIZENSHIP
Tata Memorial Hospital: DEXA Machine
Shankar eye clinic: Medical equipment
Xavier Institute of Tribal Education: post
graduation building
Akshayapatra: Kitchen equipment to improve
mid-day meal program for schools Karnataka
Timken India Limited has been spending 2% of its average annual profits on CSR.

5. ENVIRONMENT MANAGEMENT
• Plant faced issues with Wooden boxes used for packaging, storage
& transport of raw materials
• Plant team came up with concept of Reusable Collapsible Steel
Containers
• Has potential of saving close to 300 MT/year of wood and annual
savings of close to USD 53000 annually
Wood Waste generation reduced by 25% from 146
gms to 109 gms per kg of normalized production in
2013.

6. REPAIR & REFURBISHMENT SERVICES
6
OVER 120 YEARS OF SERVICE TO THE ENERGY INDUSTRY
Inspect, Repair & Upgrade Service
- Inspect and repair of all type of gears,
bearings and accessories
- Upgrade to extend life of gearbox with
Gearing, Bearing & lubrication system
Enclosed Drives Manufacturing
- 3-5 Year Warranty: Applications –
Conveyor, Ball Mill, Roller Mill, Classifier &
Atomizer, Fan, Pump, Compressor, Cooling
Tower, Generator drives and accessories
• Timken is actively involved with Tata Steel Jamshedpur for repair &
refurbishment of many gearboxes and bearings in the plant
• This has given Tata Steel savings of close to INR 1.8 Cr and allowed to use old
gearboxes without scrapping them and adding to huge industrial waste

7. TIMKEN QF COUPLINGS
• Elimination of grease by using QF
Couplings instead of gear/grid
couplings
• Increased uptime by reduction in
maintenance times results in
increased efficiency
• Easier replacement of components
reduces risk of health & safety
hazards in the plant
• Has the potential to reduce annual
consumption of close to 6000 Kgs
of grease significantly reducing
carbon footprint

9. ADDITIONAL SLIDES

10. CERTIFICATIONS
• Timken manufacturing plants in India are certified
for Environment Management System – ISO
14001 & OHSAS 18001
• Jamshedpur Plant expansion plan is aspiring for
IGBC certification in September 2016
• System established – to reuse rainwater and
improved ground water level from 25 ft. to 8 ft.
level in 2015.
WATER HARVESTING
Rain water
harvesting pond
under construction
Rain water
harvesting pond
with Safety Fence

11. ATMOSPHERE CONDITIONS IN PLANT
• The manufacturing plant maintains the
atmosphere and meets corporate standards.
• MOM levels are well within the Corporate limit PLE
of 1Mg/M3, though the ACGIH calls for 5 Mg/M3
TLV-TWA.
• MOM – Mineral Oil Mist (as Total Particulates)
• PLE – Permissible Limits of Exposure, prescribed by Factories Act, 1948 in
conjunction with Tamil Nadu Factories Rules, 1950
• TLV-TWA – Threshold limit value-Time Weighted Average recommended by
American Conference of Governmental Industrial Hygienists(ACGIH)

12. EMPLOYEE & LABOR WELFARE MANAGEMENT
• Timken India provides uncapped Medical
assistance to associates and dependents
• Associates are covered under PSY Scheme
whereby family/nominee of deceased associate
will get last salary drawn till the notional age of
retirement.
• Scholarship to associates children for education
abroad under Timken Scholarship Program

13. DRIVERS & EMPLOYEES ROAD SAFETY TRAINING
• Timken regularly conducts training for Road
Safety for associates and society as well.
Training on “Road Safety”
by External Faculty(TSL) for
associates
Training on “Road
Safety” by Internal
Faculty for CV Drivers

14. SUSTAINABLE SOURCING
• Timken Supplier Code
of Conduct:
 Sign off from all suppliers
 Evaluation in Regular
Audits and Risk
assessments
 All Major Suppliers certified
to ISO 14001
• Local Buying and Use of
Local sources :
 54% Spending with Local
Suppliers in and around
Jamshedpur

15. APPROACH TO SUSTAINABILITY: TIMKEN FUEL
EFFICIENT BEARINGS
• Transportation today is largely dependent on fossil fuels which is a non renewable
energy source.
• Fuel efficient bearings reduce the frictional torque per bearing in the automotive
segment which translates to higher efficiency and lower cost of operation by
reducing the overall fuel consumption due to frictional torque
0
1
2
3
4
5
6
7
8
0 1000 2000 3000 4000 5000 6000
Pinion Speed (rpm)
RelativeTorque
Pinion Bearing Torque Test
Standard Design Vs Fuel Efficient Design
150 N-m Pinion Torque @ 60oC
0
1
2
3
4
5
6
7
8
0 1000 2000 3000 4000 5000 6000
Pinion Speed (rpm)
RelativeTorque
450 N-m Pinion Torque @ 60oC

16. APPROACH TO SUSTAINABILITY: ECOTURN
SEALS
• Railways are a primary mode of transportation and one of the major cause of
friction is between bearings & seals.
• Although Timken’s HDL seals provide low torque in Rail Bearings, ECOTURN seals
further reduce the torque increasing the efficiency of the bearings.
Test 1: Standalone without being
integrated into the bearing assembly
Test 2: Torque for a Class K – AP-2
Bearing Assembly with Eco Turn seal
and HDL Seal