Quality work process mean what is working responsibility at quality personnel at RMG sector.

2. Material 2
Fabric Trims/ AccessoriesQuantity -Inventory
Quality
Visual Inspection – 4 point system
Roll Head cutting-
Shrinkage panel for Shrinkage test
Shade blanket for color variation - CC Card
Tube/pillow case for Twisting/Skewing
GSM for Weight calculation.
test – PH Value
-- Rubbing
-- Color fitness
-- Tearing (etc. as required )
Relaxation
Documentation / Report.
Visual Inspection – on AQL
Layout, print, lettering, shade & measurement check for label
Shade, Sharpness, functional, size & measurement
check for zipper, Button, grommet & etc.
Size, layout, barcode & measurement
check for hangtag / price tag.
Shade & count check for Thread,
tape, Drawstring & etc..
Test-
Metal contamination & nickel for metal item
Color bleeding for label, zipper, thread, tape and contrast fabric.
Ferrous check (with all trims attach together for one garments.)
Documentation / Report.All step is okay keep goods on rack with bin card.

3. Pre production 3
PP sample Adjustment following fabric shrinkage
PP Meeting (Internal/External) with all concern
person. Review all concern documentation
Start pilot run
Documentation / Report.
Make size set including all size / color
Wash with actual color, shade & Hand feel
Review size set(measurement & correction)
Re adjustment pattern following
correction.
Raw pattern/ Buyer pattern
Review pilot run status- if any correction
accordingly start bulk.
Size set /pilot run review report.
PPM report
Risk analysis report.
Risk analysis

4. Cutting/Fusing 4
Marker check (Length, width, size
ratio, parts, panel ,Grain line, notch
mark and others.
Machine calibration following data sheet(Use
thermal strip, stop watch and actual fabric & lining.
Spreading check ( Fabric way, table
marking, tension, lay height etc.)
Cutting quality control (top , middle, bottom check
with hard pattern, Narrow goods, ragged cut, panel
check ,numbering, bundling and others.)
Documentation / Report.
Shrinkage/ wash durability test.
Quality control ( peel bond strength,
Defect check & Rectify)
Machine is ready then start production and
quality is okay then pass to sewing line.
Cutting Fusing
Documentation / Report.

5. Sewing 5
In process
QC
Documentation / Report.
Style check.
SPI count, Needle sharpness, Defect
analysis, oil control, edge cutting control,
Inline audit /measurement
inspection
Bundle accuracy check
Front, back, waist belt & collar
(etc. style basis) process check
compare style,
Measurement check.
QI
End line
Documentation / Report.
Defect rectify / DHU
calculation
Output & full appearance
check compare style.
Measurement check. Critical process mockup
7/0 audit or traffic light system,
Line DHU calculation
Hourly random AQL audit
(inline/measurement)
Auditor
If pass or fail step accordingly
If pass sent to wash or
if fail back to process (every stage)
Documentation / Report.

6. Finishing 6
In process
QC
Documentation / Report.
Style check.
Defect analysis, Dirty & oil control, button
attach data sheet & report, Lock stitch
button report/bingo card, pull strength
check, Process mockup,
inspection
Button attachment &
ironing check
Inside top side process check
compare style, Defect count and
rectify.
QI
Getup
Documentation / Report.
Final check, defect count,
rectify, DHU Calculation.
full appearance check
compare style.
100% critical process measurement
Line DHU calculation
Hourly random AQL audit
(inline/measurement)
Auditor
If pass or fail step accordingly
If pass sent to next process (as per line layout) or
if fail back to process (every stage)
Wash
received
Random audit (Moisture, Hand feel, Shade)
Inline audit /measurement
Documentation / Report.

7. Packing/Pre-Final 7
Hang tag, price tag, size,
quantity, barcode ,assembly
check
Documentation / Report.
SKU
QI
Calibration 9 point
system
100% goods metal
pass
Hourly random AQL audit
Packing accuracy
Audit
If pass or fail step accordingly
If pass sent to warehouse or
if fail back to process (every stage)
Metal pass
Auditor
Confirm go to
pack
Non-
Confirm/kee
p lock box
Documentation / Report. Get final packing list
conduct pre final
following SOP. and offer
for final Inspection.
If PASS go to ship.
GPQ
If fail recheck and
Re-inspection.