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Integrated Rural and Agricultural Development Association (IRADA), Satara
Integrated Rural and Agricultural Development Association (IRADA), Satara
Online Training on
“Advanced Irrigation and Precision Agriculture”
DESIGNASPECTS OF SPRINKLER IRRIGATIONSYSTEMS
By
Er. R. M. Beldar
M. Tech. (Soil & Water Conservation Engineering)
Integrated Rural and Agricultural Development Association (IRADA), Satara
2
Layout of Sprinkler System
Integrated Rural and Agricultural Development Association (IRADA), Satara
What is Design of Sprinkler System ?
Selection of components of the Sprinkler irrigation
system to suit the water requirement of the crops and the
local field conditions.
Design of Sprinkler Irrigation System
Design Approach
 From Tail End to Head End
 From Sprinkler Selection to Pump Selection
3
Integrated Rural and Agricultural Development Association (IRADA), Satara
Inputs required for Design
Design of Sprinkler Irrigation System
4
Topographical data Measurement of field, ground slope, contours
Water source
availability
Type of water source and Assessment of water
Agronomical details Crop, spacing, type, variety, age, water
requirement, crop physiology
Climatological data Temperature, humidity, rainfall, evaporation, etc.
Soil and water Collection of soil and water analysis samples and
analysis
Integrated Rural and Agricultural Development Association (IRADA), Satara
Because, any or all of the following are different in different fields:
• Field Size and Shape
• Field Undulations
• Crops and Planting Patterns
• Water Quality issues
• Yield from Water Sources
• Location of water sources
• Soil Types
Why Sprinkler Irrigation Systems Need to be
tailor made to individual fields
5
• Crop rotations
• No of hours of electricity availability
• No of hours of labour availability
• Climatological variations
• Multiple cropping situations
• Quality of Farm Management
Integrated Rural and Agricultural Development Association (IRADA), Satara
Guiding Principles for Selection of Sprinkler Irrigation
System Components
System Component/
Parameter
Guiding Principles in addition to cost-effectiveness
Sprinkler Discharge Available Water, Crop Water Requirements, Available
Operating Electricity hours.
Lateral pipe sizes and
lengths
Extent of field and desired Uniformity in water distribution
Filter Types Depending upon the water quality and type of sprinkler
selection.
Main and Submain Pipe
Sizes
Velocity of flow not to exceed 1.5 m/sec
Fertigation Equipment Fertilizer Tanks of capacity depending upon the crops and
area on each well
Irrigation Sectioning Depending upon the available water and electricity hours.
6
Integrated Rural and Agricultural Development Association (IRADA), Satara
Design Consideration
1. Selection of sprinkler nozzle
2. Should have low discharge rate
3. Should have larger area coverage
4. Should required low pressure
5. Should be easy to install, clean and durable
6. Should have proper distribution pattern
7. Should be economical
8. Wind velocity
9. Overlapping 60 to 70 %
7
Design of Sprinkler Irrigation System
Integrated Rural and Agricultural Development Association (IRADA), Satara
Design Procedure
1. Calculation of Crop Water Requirements
2. Selection of Sprinklers
3. Design of lateral pipes
4. Design and Selection of Sub-mains pipes
5. Design and Selection of Main lines
6. Selection of Filters & Fertilizer Equipments
7. Selection of Pump
8. Selection of other Fittings and Accessories
8
Integrated Rural and Agricultural Development Association (IRADA), Satara
The depth of water needed to meet the water loss through evapotranspiration (ETcrop) of a
disease-free crop, growing in large fields under non-restricting soil conditions including soil
water and fertility and achieving full production potential under the given growing environment
Water requirement can be calculated as:
PWR For Widely Spaced Row Crop
PWR in mm/day = ET * Kc * Kp / IE
Where,
ET is evapo-transpiration (mm per day)
Kc is crop factor,
Kp is canopy factor,
IE Sprinkler irrigation efficiency 80%
OR
Volume of water for Row crops :
Volume of water for required per unit area per day: Net depth of water x Kc x % wetted Area water
covered by foliage
Calculation of Peak Water Requirement of Crop
9
Integrated Rural and Agricultural Development Association (IRADA), Satara
Crop Water Requirement Calculations
S.No. Particulars Unit Code June July August Sept Oct Nov Dec
Total for
year
1
Average Rainfall in mm of
Rain guage station
mm Re 102 138 129 171 105 37 8 764
2 Dependable Rainfall mm Rd 55 69 66 80 56 0 0 326
3
ETO from Nalgonda in
the month
mm Eto 176.00 151.00 157.00 160.00 171.00 148.00 140.00 2119
1 Ground Nut(SIS) Eff 80% June July August Sept Oct Nov Dec 0.00
Length of crop season days 31 31 30 31 123.00
Crop Factor factor 0.5 0.8 0.9 1
Canopy Factor factor 0.4 0.7 0.8 0.9
Crop Evapotranspiration- mm Etc 30.20 87.92 115.20 153.90 387.22
Net Water Requirement mm NWR 0.00 21.92 35.20 97.90 155.02
Gross Water Requirement mm GWR-D 0.00 27.40 44.00 122.38 193.78
Gross Water Requirement mm/day GWR-D 0.00 0.88 1.47 3.95
Calculations of Water Requirements(Crop Evapotranspiration)
Data Used for Calculation of Crop Evapotranspiration
Crop Evapotranspiration of Recommended Crops
10
Integrated Rural and Agricultural Development Association (IRADA), Satara
2. Selection of Sprinkler
1.Types of sprinkler
2.Discharge of sprinkler
3.Radius of coverage
4.Pressure requirement
5.Sprinkler to sprinkler spacing(SSP)
11
Integrated Rural and Agricultural Development Association (IRADA), Satara
2. Selection of Sprinkler
--------------------------------------------------------------------------------------------------------
Selection Factor Type of Sprinkler
--------------------------------------------------------------------------------------------------------
1. Type of Crop : Vegetable
2. Water Requirement : 3.95 mm/day
3 Selected Model : 5022-U Model of Sprinkler
4. Sprinkler Spacing : 10m x 10m spacing at 2.5 kg/cm2
5. Operating Pressure : 2.5kg/cm2
6. Discharge Of Sprinkler : 520LPH at 10m x 10m spacing at 2.5kg/cm2
12
Integrated Rural and Agricultural Development Association (IRADA), Satara
Sprinkler Precipitation rate
Volume Precipitation Rate (mm/hr)
Low Upto 13
Medium Between 13-25
High Above 25
13
• Selection of sprinkler depends on infiltration rate of a soil.
• Sprinkler precipitation rate should be always less than the infiltration
rate of soil to avoid runoff.
Integrated Rural and Agricultural Development Association (IRADA), Satara
Deciding the sprinkler spacing
Wind condition Sprinkler spacing
No wind 0.65 x Dia. of throw
Low 0.60 x Dia. of throw
High 0.50 x Dia. of throw
14
• Sprinkler to Sprinkler depends upon diameter of coverage of
sprinkler and wind velocity.
• Condition SSP = 50 % to 70 % of diameter of throw (D)
= (0.5D to 0.7D)
Integrated Rural and Agricultural Development Association (IRADA), Satara
Performance of overhead and micro Sprinkler
15
Integrated Rural and Agricultural Development Association (IRADA), Satara
16
Integrated Rural and Agricultural Development Association (IRADA), Satara
17
WATER APPLICATION RATE
WAR (mm/hr) = discharge of sprinkler/ (Sprinkler to Sprinkler spacing)2
Where,
Q = discharge of sprinkler in lph
SSP= Sprinkler to Sprinkler spacing meter
Irrigation Time
No. of Irrigation Section
( )hr=
WAR
PWR
=TimeIrrigation
TimeIrrigation
AvailableyElectricit
tionIrrigationofNo sec.
Integrated Rural and Agricultural Development Association (IRADA), Satara
18
No of Shift possible = Hrs. of Pumping/ Irrigation Time
No. of Sprinkler in one shift = Total Sprinkler/ No. Shift
No. of Shift = Total no sprinkler / No. of sprinkler in one shift
Application rate mm/hr = Total discharge of all sprinkler (m3/hr) x 1000
Total Area (m2)
OR
Application rate mm/hr = Total discharge of all sprinkler (m3/hr) x 1000 x 360
Degree of arc x head spacing(m) x row spacing (m)
Integrated Rural and Agricultural Development Association (IRADA), Satara
3. Selection & Design of Laterals (Polytube)
- Material LLDPE (Linear Low Density Polyethylene)
- Diameter of Lateral
Size 12 mm, 16 mm, 20 mm, 25 mm, 32 mm.
- Length of Lateral to be run : depends on
SDR – Specific Discharge Rate (lph/m).
Topography.
Limiting frictional head loss and design tolerance of
sprinkler. (up to 2m)
19
Integrated Rural and Agricultural Development Association (IRADA), Satara
3. Selection & Design of Laterals (Polytube)
Calculate SDR – Specific Discharge Rate (lph/m).
spacingSprinkler
edischSprinkler
lateralofSDR
arg

From the SDR Curves for ____ mm and ____ mm laterals it can be seen
that- For the SDR = ____ lph/m the lateral of ____ mm can serve to run a
length of ____ m.
We select ____ mm diameter lateral. (hf= ____ m)
20
Integrated Rural and Agricultural Development Association (IRADA), Satara
Advanced Irrigation and Precision Agriculture
21
Integrated Rural and Agricultural Development Association (IRADA), Satara
Selection Chart of 32mm Lateral of ID 28mm
22
Integrated Rural and Agricultural Development Association (IRADA), Satara
4. Selection & Design of Submain
-Material: PVC or HDPE.
-Size 40 mm, 50 mm, 63 mm, 75 mm, 90 mm.
-SDR – Specific Discharge Rate (lph/m).
-Topography.
- Deciding length by limiting frictional head
loss and design tolerance. (up to 2m)
23
Integrated Rural and Agricultural Development Association (IRADA), Satara
4. Selection & Design of submain
Calculate SDR – Specific Discharge Rate (lph/m).
For submains, the frictional loss is given by Hazen-Williams Formula
Lx
D
Q
35.5h 871.4
852.1
f 






hf = total energy drop by friction at the end of sub-main
Q = total discharge at the end of sub-main in lit/sec
D = internal diameter of pipe in centi metre
L = length of pipe in metre,
C = Hazen-Williams constant (friction factor)
= 150 assumed for PVC/HDPE
s/mofLength
dischargesprinklerxs/mbycoveredsprinklersofNo.
m/ofSDR s
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Integrated Rural and Agricultural Development Association (IRADA), Satara
4. Selection & Design of submain
Calculate SDR – Specific Discharge Rate (lph/m).
s/mofLength
dischargeSprinklerxs/mbycoveredSprinklersofNo.
m/ofSDR s
From the SDR Curves for ____mm diameter s/m pipes (hf= 0.8 m)
25
Integrated Rural and Agricultural Development Association (IRADA), Satara
Selection Chart of 50mm Submain Pipe of ID 46.7mm
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Integrated Rural and Agricultural Development Association (IRADA), Satara
Selection Chart of 63mm Submain Pipe of ID 59mm
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Integrated Rural and Agricultural Development Association (IRADA), Satara
Selection Chart of 75mm Submain Pipe of ID 71mm
28
Integrated Rural and Agricultural Development Association (IRADA), Satara
5. Selection & Design of Main :
- PVC or HDPE.
- Size 50 mm, 63 mm, 75 mm & above
- Deciding operation schedule.
- Ground elevation.
- Calculating frictional head loss by Hazen-
Williams Formula.
Lx
D
Q
hf 





 871.4
852.1
35.5
29
Integrated Rural and Agricultural Development Association (IRADA), Satara
5. Selection & Design of Main
From the Graph of Friction loss in PVC main line it can be seen
that –
Selection is based on
1. Velocity should be within 1.5m/sec.
2. Frictional loss try to limit up to 20m/1000m length
For the flow of ____lps, the ____ mm diameter main line will have
a head loss of ____m per 1000m. So for a length of ____ m main
line the head loss will be = ____x____/1000 = _____m.
Hence suggested _____mm Mainline.
30
sec/44.1
3600
52010
3600
dischargesprinklerxs/mbycoveredsprinklersofNo.
m/F
lit
x
sinlow


Integrated Rural and Agricultural Development Association (IRADA), Satara
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Integrated Rural and Agricultural Development Association (IRADA), Satara
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Integrated Rural and Agricultural Development Association (IRADA), Satara
Design Drawing
33
Integrated Rural and Agricultural Development Association (IRADA), Satara
5. Design and Selection of Pump
• Suction Head : Vertical distance between water
level to centre of pump
• Delivery Head : Vertical distance between centre
of pump to ground level
• Filtration Losses : Frictional head losses in different types of
filters. It is assumed 2 m for each type of filter
• Lateral and submain : Frictional Losses between lateral & submain.
• Main Line Losses : Frictional head losses occur in main line
• Operating Pressure : Operating pressure of sprinkler selected as 25m
• Fittings Losses : Loss in fittings like Bends, Elbows, Tees,
Reducers and Valves etc. and is assumed to be
2 m overall.
• Ventury Head : Pressure required to operate the ventury or
fertilizer applicator and is assumed to be 3 m.
• Elevation : Vertical distance between ground level near to
water source to the highest level of ground
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Integrated Rural and Agricultural Development Association (IRADA), Satara
Horse Power Calculation
H.P. = -------------------
Q X H
75 X Ep X Em
Where, Q = Required discharge (lps)
H = Required total head (m)
a = Efficiency of motor (assumed 85%)
b = Efficiency of pump (assumed 80%)
35
Integrated Rural and Agricultural Development Association (IRADA), Satara
Hfsd Head Loss in suction & delivery (assumed) m
Hfl Head Loss in Lateral Pipe m
Hfs Head Loss in Submain Pipe m
Hfm Head Loss in Main Pipe m
Hfil Head Loss in Filter m
Hfer Head Loss in Fertigation m
Ho Operating Head m
Hele Head Loss Due To Elevation (assumed) m
Hfit Head Loss In Fittings m
H Total Head m
Q Total Flow lps
Ep
Efficiency of Pump
Em
Efficiency of Motor
Required Pump H.P HP
Say HP
5. Design and Selection Of Pump
36
Integrated Rural and Agricultural Development Association (IRADA), Satara
• One limitation is effect of wind. But it can minimized by carefully
planned distribution pattern.
• Sprinkler system requires little but high investment than
conventional system but benefits are also higher side than
conventional system.
• Power requirement is higher side so that operating pressure starts
from 2.5kg/cm2. But overall consumption is less than conventional
system.
Limitations Of Sprinkler Irrigation System
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Integrated Rural and Agricultural Development Association (IRADA), Satara
Preparation Of BOQ For Sprinkler Irrigation System
S.No. DESCRIPTION Qty Unit
1 PVC PIPE 63 MM x 4Kg/cm2 m
2 PVC PIPE 50 MM x 6Kg/cm2 m
3 LATERAL 32 MM m
4 Mini Sprinkler Model for 10 x 10 no.
5 Zinc Plated M S Rod 8mmx 1.2 M Length no.
6 Extension Tube 12mm PVC Mtr
7 Male Connector 8 mm no.
8 Female Connector 8 mm no.
9 M & F Adoptor 1/2" no.
10 CONTROL VALVE 32MM no.
11 CONTROL VALVE 50 MM no.
12 FLUSH VALVE 50MM no.
13 Air release Valve 1" no.
14 Non Return Valve 2" no.
15 Throttle Valve 2" no.
16 SCREEN FILTER 20/25 M3/HR no.
17 BY PASS ASSEMBLY - 2" no.
18 VENTURY & MANIFOLD (2") no.
19 Service Saddle 50 x 32 no.
20 PP/compression Threaded Tee 32 mm no.
21 Compression Adoptor 32 mm no.
22 Compression End Plug 32 mm no.
23 Coupler/ Joiner 32 mm no.
24 Fittings & Accessories
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Integrated Rural and Agricultural Development Association (IRADA), Satara
Design of Mini Sprinkler Irrigation System
Design Example For Mini
Sprinkler System
Design a Mini Sprinkler irrigation system for
1 ha nursery of Mulberry Plot (Mini Sprinkler
Spaced at 2.5m x 2.5m).
39
Integrated Rural and Agricultural Development Association (IRADA), Satara
Crop coefficients and Canopy factors of some important crops.
40
Integrated Rural and Agricultural Development Association (IRADA), Satara
Step1- Crop Water Requirement Calculations
E
CxBxA
PWR 
PWR = Peak Water Requirement, mm/day
A = Reference Evapotranspiration, 7 mm/day
B = Crop factor (1)
C = Canopy factor (0.95 = 1)
E = Irrigation Efficiency (0.8 for Mini Sprinkler)
daymm/75.8
.8
1x1x7
PWR 
41
0
Integrated Rural and Agricultural Development Association (IRADA), Satara
42
Layout of micro sprinkler for mulberry crop
Integrated Rural and Agricultural Development Association (IRADA), Satara
43
Selection of micro sprinkler
Condition- sprinkler spacing should be in between 0.5D to 0.7D
1. For nozzle size 0.65 mm and color code-Black
Q= 16 lph and diameter of throw D = 2.4 m
= 0.5 x 2.4 to 0.7 x 2.4
= 1.2 m to 1.68 m
condition is not satisfy
2. For nozzle size 1.12 mm and color code-Green
Q= 44 lph and diameter of throw D = 4.2 m
= 0.5 x 4.2 to 0.7 x 4.2
= 2.1 m to 2.94 m
Condition is satisfy
Hence we select 2.5 m sprinkler to sprinkler spacing.
Integrated Rural and Agricultural Development Association (IRADA), Satara
--------------------------------------------------------------------------------------------------------
Selection Factor Particulars
--------------------------------------------------------------------------------------------------------
1. Type of Crop : Nursery Mulberry
2. Water Requirement : 8.75 mm/day
3 Selected Model : Use JISL Mini sprinkler Performance Chart
4. Sprinkler Spacing : 2.5 m x 2.5 m
5. Operating Pressure : 1.0 kg/cm2
6. Discharge Of Sprinkler : 44 LPH and 4.2m dia. Of throw at 1.0 kg/cm2
Step2- Design & Selection of Mini Sprinkler
44
Integrated Rural and Agricultural Development Association (IRADA), Satara
Performance of Mini Sprinkler
45
Integrated Rural and Agricultural Development Association (IRADA), Satara
Design of Mini Sprinkler Irrigation System
spacingSprinklerxSpacingSprinkler
fieldentireofArea
SprinklersofNo  Sprinklers1600
2.5x2.5
100x100

spacingSprinklerxspacingSprinkler
DischargeSprinkler
WAR 
2.5x2.5
44
 mm/hr7.04
Step3 - Water Application Rate
Step4 – Irrigation Time
hours1.24
7.04
8.75
WAR
PWR
TimeIrrigation  = (1hr and 14 min.)
46
sections6
1.24
hours8
possiblesectionsirrigationofNo. 
Irrigation Scheduling:
Irrigate in 4 sections.
Operate each section for 1.24 hours.
Integrated Rural and Agricultural Development Association (IRADA), Satara
Step 5 – Design and Selection of Lateral
SpacingSprinkler
DischargeSprinkler
LateralofSDR 
5.2
44
 mperlph17.6
From SDR curves, we have the maximum running length of lateral,
12mm Ф = 18m
16mm Ф = 25m
We select 16mm Ф lateral to run 25 m length.(hf = 1.1 m)
47
Integrated Rural and Agricultural Development Association (IRADA), Satara
48
Integrated Rural and Agricultural Development Association (IRADA), Satara
Step 6 – Design and Selection of Submain
SubmainofLength
DischargeSprinklerxSprinklerofNo.
SubmainofSDR 
50
44x400
 mperlph352
From SDR curves, we have the maximum running length of submain,
50mm Ф = 57 m
63mm Ф = 103 m
We select 63 mm Ф, class II (4 kg/cm2) submain line run up to 50
m(hf = 1.4 m)
49
SDR for one submain
Integrated Rural and Agricultural Development Association (IRADA), Satara
50
Integrated Rural and Agricultural Development Association (IRADA), Satara
51
Secti
on
S/M
nos.
Lengt
h of
S/M
(m)
Ares
covered
by s/m
(m2)
No. of
Sprinkler
covered by
s/m
SDR of S/m
(SD x NS ) /
Length of
s/m
Dia.
(mm
)
Cla
ss
Hf
(m)
Flow =(
SDx NS)
/ 3600
(l/s)
Sectio
nal
Flow
I 1 50 2500 400 352 63 II 1.4 4.88 4.88
II 2 50 2500 400 352 63 II 1.4 4.88 4.88
III 3 50 2500 400 352 63 II 1.4 4.88 4.88
IV 4 50 2500 400 352 63 II 1.4 4.88 4.88
10000 1600 19.52
Max. Sectional flow (lps) 4.88
Submain Table
Integrated Rural and Agricultural Development Association (IRADA), Satara
Step 7 – Design and Selection of Mainline
From Graph, for flow of 4.88 lps,
Flow of submain line = flow of main line
We select, 90 mm dia, class II (4kg/cm2 ) main line.
Frictional head loss = 10m/1000m
3600
dischargeSprinklerxSprinklersofNumber
SubmaininFlow 
3600
44x400
 lps4.88
52
Integrated Rural and Agricultural Development Association (IRADA), Satara
Selection Chart of Main Line
53
Integrated Rural and Agricultural Development Association (IRADA), Satara
54
1 2 3 4 5 6 7 8 9 10 11 12
Secti
on
S/
m
no
s.
From To
Length
of main
line (m)
Flow =(
SDx NS) /
3600 (l/s)
Sectional
Flow
Dia.
(mm)
Clas
s
Hf
m/1000
Actual Hf
s/m x 1000
(5 x 10)
Sectional
Hf
I 1 s/m 1
W
S
125 4.88 4.88 90 II
10/
1000
125 x (10/ 1000)
1.25
II 2 s/m 2
W
S
75 4.88 4.88 90 II
10/
1000
75x (10/ 1000)
0.75
III 3 s/m 3
W
S
75 4.88 4.88 90 II
10/
1000
75 x (10/ 1000)
0.75
IV 4 s/m 4
W
S
25 4.88 4.88 90 II
10/
1000
25 x (10/ 1000)
0.25
Max. head loss in mainline 1.25
Main line Table
Integrated Rural and Agricultural Development Association (IRADA), Satara
Step 8 – Selection of Filter Capacity
• Filter Capacity (m3/hrs.) = 3.6 x Flow of main line (Q)
Filter Capacity = 3.6 x 4.88 = 17.56 m3/hrs.
Source – Open Well
Select Sand Filter (J-Filtro Master) 1.5’’ x 2’’, 20 m3/hrs.
single with plastic manifold and Manual back washing.
Select Screen filter (J- super flow filter) 20 m3/hrs. of 1.5’’
inlet.
Ventury Selection
MF = 4.88 / 3= 1.62 l/s
Select ventury complete assembly 1’’
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Integrated Rural and Agricultural Development Association (IRADA), Satara
Hfsd Head Loss in suction & delivery (assumed) 10 m
Hfl Head Loss in Lateral Pipe 1.1 m
Hfs Head Loss in Submain Pipe 1.4 m
Hfm Head Loss in Main Pipe 1.25 m
Hfil Head Loss in Filter 5 m
Hfer Head Loss in Fertigation 5 m
Ho Operating Head 10 m
Hele Head Loss Due To Elevation (assumed) 0 m
Hfit Head Loss In Fittings 2 m
H Total Head 35.75 m
Q Total Flow 4.88 lps
Ep Efficiency of Pump 80 %
Em Efficiency of Motor 85 %
Required Pump H.P 3.42 HP
Say 5 HP
5. Design and Selection Of Pump
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Integrated Rural and Agricultural Development Association (IRADA), Satara
Total Head, H = Suction + Delivery head + Filter loss + Head
loss in Main-Submain-Lateral pipe + Operating Pressure of Sprinkler +
Fittings (Valves, Elbow, Tee, Bend, Reducer etc.) + Ventury loss+
Elevation (ground slope)
H = 10+ 5 + (1.25 + 1.4 + 1.1) + 10 + 2 + 5 + 0
H = 35.75 m
4.88 x 35.75
HP = -------------------------------- = 3.42 HP = 3.5 HP
75 x 0.80 x 0.85
57
Step 9 – Pump Selection
H.P. = -------------------
Q X H
75 X Ep X Em
Integrated Rural and Agricultural Development Association (IRADA), Satara
58
Technical Diagram
100 m
PVC90mmODClassII
PVC63mmODClassII
Sand Filter
Screen FilterPumpWS
100m
I
II
IIIIV
16 mm dia.
Integrated Rural and Agricultural Development Association (IRADA), Satara
S. No Item Code Description of Item Quantity Unit Rate Amount
(Rs.)
1 PVC Pipe 90 mm φ , II (4 Kg/ cm2) as per IS:4985 126 m
2 PVC Pipe 63 mm φ , II (4 Kg/ cm2) as per IS:4985 204 m
3 Jain Tough hose poly tube lateral 16 mm φ 5700 m
4 Grommet Take Off 16 mm φ 170 Nos
5 End Stop ‘O’ Shape 16 mm φ 170 Nos
6 Tee barbed 16 mm φ 1600 Nos
7 Mini Sprinkler of 44 lph @ R=2.5 m 1600 Nos
8 Stake for mini sprinkler, 16 mm 1600 Nos
9 Ball Valves 63 mm φ 4 Nos
10 Flush Valves 63 mm φ 4 Nos
11 Sand Filter 20 m3/hr (2”) with metal manifold 1 No
12 Screen Filter 20 m3/hr (11/2”) 1 No
13 Air Release Valve (1”) 1 No
14 By Pass Assembly (3” x 2.5”) 1 No
15 Air Release Valve Assembly 1 No
16 PVC Bend 63 mm φ 12 Nos
17 PVC Tee 90 mm φ 5 Nos
18 GI Nipples (2”) 6 Nos
19 GI Pipes (2.06) 6 Nos
20 GI Socket (2”) 4 Nos
21 GI Elbow (2”) 3 Nos
22 GI Pipe (2.012) 4 Nos
23 PVC Elbow 75 mm φ 1 No
24 PVC Reducer 90 x 63 1 No
25 PVC Reducer 90 x 75 1 No
26 Poly Poly Joiner, 16mm 20 No
Bill of Quantity
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Integrated Rural and Agricultural Development Association (IRADA), Satara
Integrated Rural and Agricultural Development Association (IRADA), Satara
Online Training on
“Advanced Irrigation and Precision Agriculture”
Design of Overhead sprinkler system
By
Er. R. M. Beldar
Integrated Rural and Agricultural Development Association (IRADA), Satara
Design of Sprinkler Irrigation System
Design Example For
Overhead Impact Rotary
Sprinkler System
Design a Overhead Sprinkler irrigation
system for 1 ha
61
Integrated Rural and Agricultural Development Association (IRADA), Satara
DESIGN OF OVERHEAD SPRINKLER
The system should be portable.
• Given Data:
• Source : Well
• Crop: Maize
• Area = 100 x 100 m = 1 hectare
• BGL = 6 m
• EA= 10 hr.
Design of Sprinkler Irrigation System
62
Integrated Rural and Agricultural Development Association (IRADA), Satara
Step1- Crop Water Requirement Calculations
E
CxBxA
PWR 
PWR = Peak Water Requirement, mm/day
A = Reference Evapotranspiration, 7 mm/day
B = Crop factor (1)
C = Canopy factor (0.95 = 1)
E = Irrigation Efficiency (0.8 for Mini Sprinkler)
daymm/75.8
.8
1x1x7
PWR 
63
0
Integrated Rural and Agricultural Development Association (IRADA), Satara
Step 2 Selection of Sprinkler
`
64
Note: x = end distance (ED)
Integrated Rural and Agricultural Development Association (IRADA), Satara
65
100m
100 m
8m
8m
8m
8m
8m
Integrated Rural and Agricultural Development Association (IRADA), Satara
• Select JIS-2 Model of Overhead Sprinkler,
• Discharge, Q=34 lpm and Radius R = 12 m at 2.5 Kg/cm2
• Dia. of Throw = 24 m
66
Integrated Rural and Agricultural Development Association (IRADA), Satara
Step- 3) Selection of Sprinkler Spacing
• Condition - 0.5 D to 0.7 D
= 0.5 x 24 to 0.7 X 24
= 12 m to 16. 8 m
Sprinkler Spacing must be multiple of 6 m. (one QC Pipe
length)
Select 12 m as Sprinkler Spacing.
67
Integrated Rural and Agricultural Development Association (IRADA), Satara
Step 4- Calculation of WAR
68
Integrated Rural and Agricultural Development Association (IRADA), Satara
Step 5- Calculation of Irrigation Time
69
Step 6- Consideration of Shifting Time
Assume shifting time = 23 min
Integrated Rural and Agricultural Development Association (IRADA), Satara
Step 8 – Calculation of no. of irrigation shift
• Total time for one shift = irrigation time + shifting time
= 37 + 23
= 60 min (1 hr.)
70
Step 7 – Calculation of Total Time For One Shift
• No. of Irrigation Shift = Electricity available
Time for one Shift
= 10/1
= 10 Shifts
Integrated Rural and Agricultural Development Association (IRADA), Satara
Step 9- No of Division
• No. of Division = Total length – 2 x (end distance)
Sprinkler spacing
= 100 - 2 x 8
12
= 7 Nos.
• Number of sprinkler = 1 + No. of Divisions
= 1 + 7 = 8 Nos.
• Length of Side = 2 x end distance + No of divisions x Sp.spacing
= 2 x 8 + 7 x 12 = 100 m
71
Integrated Rural and Agricultural Development Association (IRADA), Satara
Step 10- Design of Submain
72
SDR of Submain = 8 x 34 x 60
92
= 177.39 lph/m
For SDR curve select 63 mm Dia. QC pipe (hf=1.2 m) as Submain
Integrated Rural and Agricultural Development Association (IRADA), Satara
Step 11- Design of Main Line
73
Integrated Rural and Agricultural Development Association (IRADA), Satara
Step 12- Selection of Filter
74
1000
3600
xFlowcityFilterCapa 
1000
3600
x4.53
/hrm16.308 3

Use filter of capacity 20 m3/hr
Integrated Rural and Agricultural Development Association (IRADA), Satara
Step 13 Selection of PUMP
75
Total Head Calculation:
Suction + Delivery = 6 m
Filter Losses = 2.5 m
Fitting Losses = 2 m
Operating Pressure = 25 m
Main Line Losses = 1.7 m
Submain Line Loss = 0.9m
Ventury head = 5 m
Riser pipe head = 1m
Total Head Loss, H = 44.5 m
Pump Selection
.effx75
HxQ
H P
0.6x75
46.1x4.53

HP54.48 
Integrated Rural and Agricultural Development Association (IRADA), Satara
Design of Sprinkler Irrigation System
76
100m
100 m
QC pipe 75 mm dia. II
QCpipe63mmdia.II
8m 8m
Overhead sprinkler
Radius 12 m
Integrated Rural and Agricultural Development Association (IRADA), Satara
Thank You
77

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Design aspects of sprinkler irrigation system

  • 1. Integrated Rural and Agricultural Development Association (IRADA), Satara Integrated Rural and Agricultural Development Association (IRADA), Satara Online Training on “Advanced Irrigation and Precision Agriculture” DESIGNASPECTS OF SPRINKLER IRRIGATIONSYSTEMS By Er. R. M. Beldar M. Tech. (Soil & Water Conservation Engineering)
  • 2. Integrated Rural and Agricultural Development Association (IRADA), Satara 2 Layout of Sprinkler System
  • 3. Integrated Rural and Agricultural Development Association (IRADA), Satara What is Design of Sprinkler System ? Selection of components of the Sprinkler irrigation system to suit the water requirement of the crops and the local field conditions. Design of Sprinkler Irrigation System Design Approach  From Tail End to Head End  From Sprinkler Selection to Pump Selection 3
  • 4. Integrated Rural and Agricultural Development Association (IRADA), Satara Inputs required for Design Design of Sprinkler Irrigation System 4 Topographical data Measurement of field, ground slope, contours Water source availability Type of water source and Assessment of water Agronomical details Crop, spacing, type, variety, age, water requirement, crop physiology Climatological data Temperature, humidity, rainfall, evaporation, etc. Soil and water Collection of soil and water analysis samples and analysis
  • 5. Integrated Rural and Agricultural Development Association (IRADA), Satara Because, any or all of the following are different in different fields: • Field Size and Shape • Field Undulations • Crops and Planting Patterns • Water Quality issues • Yield from Water Sources • Location of water sources • Soil Types Why Sprinkler Irrigation Systems Need to be tailor made to individual fields 5 • Crop rotations • No of hours of electricity availability • No of hours of labour availability • Climatological variations • Multiple cropping situations • Quality of Farm Management
  • 6. Integrated Rural and Agricultural Development Association (IRADA), Satara Guiding Principles for Selection of Sprinkler Irrigation System Components System Component/ Parameter Guiding Principles in addition to cost-effectiveness Sprinkler Discharge Available Water, Crop Water Requirements, Available Operating Electricity hours. Lateral pipe sizes and lengths Extent of field and desired Uniformity in water distribution Filter Types Depending upon the water quality and type of sprinkler selection. Main and Submain Pipe Sizes Velocity of flow not to exceed 1.5 m/sec Fertigation Equipment Fertilizer Tanks of capacity depending upon the crops and area on each well Irrigation Sectioning Depending upon the available water and electricity hours. 6
  • 7. Integrated Rural and Agricultural Development Association (IRADA), Satara Design Consideration 1. Selection of sprinkler nozzle 2. Should have low discharge rate 3. Should have larger area coverage 4. Should required low pressure 5. Should be easy to install, clean and durable 6. Should have proper distribution pattern 7. Should be economical 8. Wind velocity 9. Overlapping 60 to 70 % 7 Design of Sprinkler Irrigation System
  • 8. Integrated Rural and Agricultural Development Association (IRADA), Satara Design Procedure 1. Calculation of Crop Water Requirements 2. Selection of Sprinklers 3. Design of lateral pipes 4. Design and Selection of Sub-mains pipes 5. Design and Selection of Main lines 6. Selection of Filters & Fertilizer Equipments 7. Selection of Pump 8. Selection of other Fittings and Accessories 8
  • 9. Integrated Rural and Agricultural Development Association (IRADA), Satara The depth of water needed to meet the water loss through evapotranspiration (ETcrop) of a disease-free crop, growing in large fields under non-restricting soil conditions including soil water and fertility and achieving full production potential under the given growing environment Water requirement can be calculated as: PWR For Widely Spaced Row Crop PWR in mm/day = ET * Kc * Kp / IE Where, ET is evapo-transpiration (mm per day) Kc is crop factor, Kp is canopy factor, IE Sprinkler irrigation efficiency 80% OR Volume of water for Row crops : Volume of water for required per unit area per day: Net depth of water x Kc x % wetted Area water covered by foliage Calculation of Peak Water Requirement of Crop 9
  • 10. Integrated Rural and Agricultural Development Association (IRADA), Satara Crop Water Requirement Calculations S.No. Particulars Unit Code June July August Sept Oct Nov Dec Total for year 1 Average Rainfall in mm of Rain guage station mm Re 102 138 129 171 105 37 8 764 2 Dependable Rainfall mm Rd 55 69 66 80 56 0 0 326 3 ETO from Nalgonda in the month mm Eto 176.00 151.00 157.00 160.00 171.00 148.00 140.00 2119 1 Ground Nut(SIS) Eff 80% June July August Sept Oct Nov Dec 0.00 Length of crop season days 31 31 30 31 123.00 Crop Factor factor 0.5 0.8 0.9 1 Canopy Factor factor 0.4 0.7 0.8 0.9 Crop Evapotranspiration- mm Etc 30.20 87.92 115.20 153.90 387.22 Net Water Requirement mm NWR 0.00 21.92 35.20 97.90 155.02 Gross Water Requirement mm GWR-D 0.00 27.40 44.00 122.38 193.78 Gross Water Requirement mm/day GWR-D 0.00 0.88 1.47 3.95 Calculations of Water Requirements(Crop Evapotranspiration) Data Used for Calculation of Crop Evapotranspiration Crop Evapotranspiration of Recommended Crops 10
  • 11. Integrated Rural and Agricultural Development Association (IRADA), Satara 2. Selection of Sprinkler 1.Types of sprinkler 2.Discharge of sprinkler 3.Radius of coverage 4.Pressure requirement 5.Sprinkler to sprinkler spacing(SSP) 11
  • 12. Integrated Rural and Agricultural Development Association (IRADA), Satara 2. Selection of Sprinkler -------------------------------------------------------------------------------------------------------- Selection Factor Type of Sprinkler -------------------------------------------------------------------------------------------------------- 1. Type of Crop : Vegetable 2. Water Requirement : 3.95 mm/day 3 Selected Model : 5022-U Model of Sprinkler 4. Sprinkler Spacing : 10m x 10m spacing at 2.5 kg/cm2 5. Operating Pressure : 2.5kg/cm2 6. Discharge Of Sprinkler : 520LPH at 10m x 10m spacing at 2.5kg/cm2 12
  • 13. Integrated Rural and Agricultural Development Association (IRADA), Satara Sprinkler Precipitation rate Volume Precipitation Rate (mm/hr) Low Upto 13 Medium Between 13-25 High Above 25 13 • Selection of sprinkler depends on infiltration rate of a soil. • Sprinkler precipitation rate should be always less than the infiltration rate of soil to avoid runoff.
  • 14. Integrated Rural and Agricultural Development Association (IRADA), Satara Deciding the sprinkler spacing Wind condition Sprinkler spacing No wind 0.65 x Dia. of throw Low 0.60 x Dia. of throw High 0.50 x Dia. of throw 14 • Sprinkler to Sprinkler depends upon diameter of coverage of sprinkler and wind velocity. • Condition SSP = 50 % to 70 % of diameter of throw (D) = (0.5D to 0.7D)
  • 15. Integrated Rural and Agricultural Development Association (IRADA), Satara Performance of overhead and micro Sprinkler 15
  • 16. Integrated Rural and Agricultural Development Association (IRADA), Satara 16
  • 17. Integrated Rural and Agricultural Development Association (IRADA), Satara 17 WATER APPLICATION RATE WAR (mm/hr) = discharge of sprinkler/ (Sprinkler to Sprinkler spacing)2 Where, Q = discharge of sprinkler in lph SSP= Sprinkler to Sprinkler spacing meter Irrigation Time No. of Irrigation Section ( )hr= WAR PWR =TimeIrrigation TimeIrrigation AvailableyElectricit tionIrrigationofNo sec.
  • 18. Integrated Rural and Agricultural Development Association (IRADA), Satara 18 No of Shift possible = Hrs. of Pumping/ Irrigation Time No. of Sprinkler in one shift = Total Sprinkler/ No. Shift No. of Shift = Total no sprinkler / No. of sprinkler in one shift Application rate mm/hr = Total discharge of all sprinkler (m3/hr) x 1000 Total Area (m2) OR Application rate mm/hr = Total discharge of all sprinkler (m3/hr) x 1000 x 360 Degree of arc x head spacing(m) x row spacing (m)
  • 19. Integrated Rural and Agricultural Development Association (IRADA), Satara 3. Selection & Design of Laterals (Polytube) - Material LLDPE (Linear Low Density Polyethylene) - Diameter of Lateral Size 12 mm, 16 mm, 20 mm, 25 mm, 32 mm. - Length of Lateral to be run : depends on SDR – Specific Discharge Rate (lph/m). Topography. Limiting frictional head loss and design tolerance of sprinkler. (up to 2m) 19
  • 20. Integrated Rural and Agricultural Development Association (IRADA), Satara 3. Selection & Design of Laterals (Polytube) Calculate SDR – Specific Discharge Rate (lph/m). spacingSprinkler edischSprinkler lateralofSDR arg  From the SDR Curves for ____ mm and ____ mm laterals it can be seen that- For the SDR = ____ lph/m the lateral of ____ mm can serve to run a length of ____ m. We select ____ mm diameter lateral. (hf= ____ m) 20
  • 21. Integrated Rural and Agricultural Development Association (IRADA), Satara Advanced Irrigation and Precision Agriculture 21
  • 22. Integrated Rural and Agricultural Development Association (IRADA), Satara Selection Chart of 32mm Lateral of ID 28mm 22
  • 23. Integrated Rural and Agricultural Development Association (IRADA), Satara 4. Selection & Design of Submain -Material: PVC or HDPE. -Size 40 mm, 50 mm, 63 mm, 75 mm, 90 mm. -SDR – Specific Discharge Rate (lph/m). -Topography. - Deciding length by limiting frictional head loss and design tolerance. (up to 2m) 23
  • 24. Integrated Rural and Agricultural Development Association (IRADA), Satara 4. Selection & Design of submain Calculate SDR – Specific Discharge Rate (lph/m). For submains, the frictional loss is given by Hazen-Williams Formula Lx D Q 35.5h 871.4 852.1 f        hf = total energy drop by friction at the end of sub-main Q = total discharge at the end of sub-main in lit/sec D = internal diameter of pipe in centi metre L = length of pipe in metre, C = Hazen-Williams constant (friction factor) = 150 assumed for PVC/HDPE s/mofLength dischargesprinklerxs/mbycoveredsprinklersofNo. m/ofSDR s 24
  • 25. Integrated Rural and Agricultural Development Association (IRADA), Satara 4. Selection & Design of submain Calculate SDR – Specific Discharge Rate (lph/m). s/mofLength dischargeSprinklerxs/mbycoveredSprinklersofNo. m/ofSDR s From the SDR Curves for ____mm diameter s/m pipes (hf= 0.8 m) 25
  • 26. Integrated Rural and Agricultural Development Association (IRADA), Satara Selection Chart of 50mm Submain Pipe of ID 46.7mm 26
  • 27. Integrated Rural and Agricultural Development Association (IRADA), Satara Selection Chart of 63mm Submain Pipe of ID 59mm 27
  • 28. Integrated Rural and Agricultural Development Association (IRADA), Satara Selection Chart of 75mm Submain Pipe of ID 71mm 28
  • 29. Integrated Rural and Agricultural Development Association (IRADA), Satara 5. Selection & Design of Main : - PVC or HDPE. - Size 50 mm, 63 mm, 75 mm & above - Deciding operation schedule. - Ground elevation. - Calculating frictional head loss by Hazen- Williams Formula. Lx D Q hf        871.4 852.1 35.5 29
  • 30. Integrated Rural and Agricultural Development Association (IRADA), Satara 5. Selection & Design of Main From the Graph of Friction loss in PVC main line it can be seen that – Selection is based on 1. Velocity should be within 1.5m/sec. 2. Frictional loss try to limit up to 20m/1000m length For the flow of ____lps, the ____ mm diameter main line will have a head loss of ____m per 1000m. So for a length of ____ m main line the head loss will be = ____x____/1000 = _____m. Hence suggested _____mm Mainline. 30 sec/44.1 3600 52010 3600 dischargesprinklerxs/mbycoveredsprinklersofNo. m/F lit x sinlow  
  • 31. Integrated Rural and Agricultural Development Association (IRADA), Satara 31
  • 32. Integrated Rural and Agricultural Development Association (IRADA), Satara 32
  • 33. Integrated Rural and Agricultural Development Association (IRADA), Satara Design Drawing 33
  • 34. Integrated Rural and Agricultural Development Association (IRADA), Satara 5. Design and Selection of Pump • Suction Head : Vertical distance between water level to centre of pump • Delivery Head : Vertical distance between centre of pump to ground level • Filtration Losses : Frictional head losses in different types of filters. It is assumed 2 m for each type of filter • Lateral and submain : Frictional Losses between lateral & submain. • Main Line Losses : Frictional head losses occur in main line • Operating Pressure : Operating pressure of sprinkler selected as 25m • Fittings Losses : Loss in fittings like Bends, Elbows, Tees, Reducers and Valves etc. and is assumed to be 2 m overall. • Ventury Head : Pressure required to operate the ventury or fertilizer applicator and is assumed to be 3 m. • Elevation : Vertical distance between ground level near to water source to the highest level of ground 34
  • 35. Integrated Rural and Agricultural Development Association (IRADA), Satara Horse Power Calculation H.P. = ------------------- Q X H 75 X Ep X Em Where, Q = Required discharge (lps) H = Required total head (m) a = Efficiency of motor (assumed 85%) b = Efficiency of pump (assumed 80%) 35
  • 36. Integrated Rural and Agricultural Development Association (IRADA), Satara Hfsd Head Loss in suction & delivery (assumed) m Hfl Head Loss in Lateral Pipe m Hfs Head Loss in Submain Pipe m Hfm Head Loss in Main Pipe m Hfil Head Loss in Filter m Hfer Head Loss in Fertigation m Ho Operating Head m Hele Head Loss Due To Elevation (assumed) m Hfit Head Loss In Fittings m H Total Head m Q Total Flow lps Ep Efficiency of Pump Em Efficiency of Motor Required Pump H.P HP Say HP 5. Design and Selection Of Pump 36
  • 37. Integrated Rural and Agricultural Development Association (IRADA), Satara • One limitation is effect of wind. But it can minimized by carefully planned distribution pattern. • Sprinkler system requires little but high investment than conventional system but benefits are also higher side than conventional system. • Power requirement is higher side so that operating pressure starts from 2.5kg/cm2. But overall consumption is less than conventional system. Limitations Of Sprinkler Irrigation System 37
  • 38. Integrated Rural and Agricultural Development Association (IRADA), Satara Preparation Of BOQ For Sprinkler Irrigation System S.No. DESCRIPTION Qty Unit 1 PVC PIPE 63 MM x 4Kg/cm2 m 2 PVC PIPE 50 MM x 6Kg/cm2 m 3 LATERAL 32 MM m 4 Mini Sprinkler Model for 10 x 10 no. 5 Zinc Plated M S Rod 8mmx 1.2 M Length no. 6 Extension Tube 12mm PVC Mtr 7 Male Connector 8 mm no. 8 Female Connector 8 mm no. 9 M & F Adoptor 1/2" no. 10 CONTROL VALVE 32MM no. 11 CONTROL VALVE 50 MM no. 12 FLUSH VALVE 50MM no. 13 Air release Valve 1" no. 14 Non Return Valve 2" no. 15 Throttle Valve 2" no. 16 SCREEN FILTER 20/25 M3/HR no. 17 BY PASS ASSEMBLY - 2" no. 18 VENTURY & MANIFOLD (2") no. 19 Service Saddle 50 x 32 no. 20 PP/compression Threaded Tee 32 mm no. 21 Compression Adoptor 32 mm no. 22 Compression End Plug 32 mm no. 23 Coupler/ Joiner 32 mm no. 24 Fittings & Accessories 38
  • 39. Integrated Rural and Agricultural Development Association (IRADA), Satara Design of Mini Sprinkler Irrigation System Design Example For Mini Sprinkler System Design a Mini Sprinkler irrigation system for 1 ha nursery of Mulberry Plot (Mini Sprinkler Spaced at 2.5m x 2.5m). 39
  • 40. Integrated Rural and Agricultural Development Association (IRADA), Satara Crop coefficients and Canopy factors of some important crops. 40
  • 41. Integrated Rural and Agricultural Development Association (IRADA), Satara Step1- Crop Water Requirement Calculations E CxBxA PWR  PWR = Peak Water Requirement, mm/day A = Reference Evapotranspiration, 7 mm/day B = Crop factor (1) C = Canopy factor (0.95 = 1) E = Irrigation Efficiency (0.8 for Mini Sprinkler) daymm/75.8 .8 1x1x7 PWR  41 0
  • 42. Integrated Rural and Agricultural Development Association (IRADA), Satara 42 Layout of micro sprinkler for mulberry crop
  • 43. Integrated Rural and Agricultural Development Association (IRADA), Satara 43 Selection of micro sprinkler Condition- sprinkler spacing should be in between 0.5D to 0.7D 1. For nozzle size 0.65 mm and color code-Black Q= 16 lph and diameter of throw D = 2.4 m = 0.5 x 2.4 to 0.7 x 2.4 = 1.2 m to 1.68 m condition is not satisfy 2. For nozzle size 1.12 mm and color code-Green Q= 44 lph and diameter of throw D = 4.2 m = 0.5 x 4.2 to 0.7 x 4.2 = 2.1 m to 2.94 m Condition is satisfy Hence we select 2.5 m sprinkler to sprinkler spacing.
  • 44. Integrated Rural and Agricultural Development Association (IRADA), Satara -------------------------------------------------------------------------------------------------------- Selection Factor Particulars -------------------------------------------------------------------------------------------------------- 1. Type of Crop : Nursery Mulberry 2. Water Requirement : 8.75 mm/day 3 Selected Model : Use JISL Mini sprinkler Performance Chart 4. Sprinkler Spacing : 2.5 m x 2.5 m 5. Operating Pressure : 1.0 kg/cm2 6. Discharge Of Sprinkler : 44 LPH and 4.2m dia. Of throw at 1.0 kg/cm2 Step2- Design & Selection of Mini Sprinkler 44
  • 45. Integrated Rural and Agricultural Development Association (IRADA), Satara Performance of Mini Sprinkler 45
  • 46. Integrated Rural and Agricultural Development Association (IRADA), Satara Design of Mini Sprinkler Irrigation System spacingSprinklerxSpacingSprinkler fieldentireofArea SprinklersofNo  Sprinklers1600 2.5x2.5 100x100  spacingSprinklerxspacingSprinkler DischargeSprinkler WAR  2.5x2.5 44  mm/hr7.04 Step3 - Water Application Rate Step4 – Irrigation Time hours1.24 7.04 8.75 WAR PWR TimeIrrigation  = (1hr and 14 min.) 46 sections6 1.24 hours8 possiblesectionsirrigationofNo.  Irrigation Scheduling: Irrigate in 4 sections. Operate each section for 1.24 hours.
  • 47. Integrated Rural and Agricultural Development Association (IRADA), Satara Step 5 – Design and Selection of Lateral SpacingSprinkler DischargeSprinkler LateralofSDR  5.2 44  mperlph17.6 From SDR curves, we have the maximum running length of lateral, 12mm Ф = 18m 16mm Ф = 25m We select 16mm Ф lateral to run 25 m length.(hf = 1.1 m) 47
  • 48. Integrated Rural and Agricultural Development Association (IRADA), Satara 48
  • 49. Integrated Rural and Agricultural Development Association (IRADA), Satara Step 6 – Design and Selection of Submain SubmainofLength DischargeSprinklerxSprinklerofNo. SubmainofSDR  50 44x400  mperlph352 From SDR curves, we have the maximum running length of submain, 50mm Ф = 57 m 63mm Ф = 103 m We select 63 mm Ф, class II (4 kg/cm2) submain line run up to 50 m(hf = 1.4 m) 49 SDR for one submain
  • 50. Integrated Rural and Agricultural Development Association (IRADA), Satara 50
  • 51. Integrated Rural and Agricultural Development Association (IRADA), Satara 51 Secti on S/M nos. Lengt h of S/M (m) Ares covered by s/m (m2) No. of Sprinkler covered by s/m SDR of S/m (SD x NS ) / Length of s/m Dia. (mm ) Cla ss Hf (m) Flow =( SDx NS) / 3600 (l/s) Sectio nal Flow I 1 50 2500 400 352 63 II 1.4 4.88 4.88 II 2 50 2500 400 352 63 II 1.4 4.88 4.88 III 3 50 2500 400 352 63 II 1.4 4.88 4.88 IV 4 50 2500 400 352 63 II 1.4 4.88 4.88 10000 1600 19.52 Max. Sectional flow (lps) 4.88 Submain Table
  • 52. Integrated Rural and Agricultural Development Association (IRADA), Satara Step 7 – Design and Selection of Mainline From Graph, for flow of 4.88 lps, Flow of submain line = flow of main line We select, 90 mm dia, class II (4kg/cm2 ) main line. Frictional head loss = 10m/1000m 3600 dischargeSprinklerxSprinklersofNumber SubmaininFlow  3600 44x400  lps4.88 52
  • 53. Integrated Rural and Agricultural Development Association (IRADA), Satara Selection Chart of Main Line 53
  • 54. Integrated Rural and Agricultural Development Association (IRADA), Satara 54 1 2 3 4 5 6 7 8 9 10 11 12 Secti on S/ m no s. From To Length of main line (m) Flow =( SDx NS) / 3600 (l/s) Sectional Flow Dia. (mm) Clas s Hf m/1000 Actual Hf s/m x 1000 (5 x 10) Sectional Hf I 1 s/m 1 W S 125 4.88 4.88 90 II 10/ 1000 125 x (10/ 1000) 1.25 II 2 s/m 2 W S 75 4.88 4.88 90 II 10/ 1000 75x (10/ 1000) 0.75 III 3 s/m 3 W S 75 4.88 4.88 90 II 10/ 1000 75 x (10/ 1000) 0.75 IV 4 s/m 4 W S 25 4.88 4.88 90 II 10/ 1000 25 x (10/ 1000) 0.25 Max. head loss in mainline 1.25 Main line Table
  • 55. Integrated Rural and Agricultural Development Association (IRADA), Satara Step 8 – Selection of Filter Capacity • Filter Capacity (m3/hrs.) = 3.6 x Flow of main line (Q) Filter Capacity = 3.6 x 4.88 = 17.56 m3/hrs. Source – Open Well Select Sand Filter (J-Filtro Master) 1.5’’ x 2’’, 20 m3/hrs. single with plastic manifold and Manual back washing. Select Screen filter (J- super flow filter) 20 m3/hrs. of 1.5’’ inlet. Ventury Selection MF = 4.88 / 3= 1.62 l/s Select ventury complete assembly 1’’ 55
  • 56. Integrated Rural and Agricultural Development Association (IRADA), Satara Hfsd Head Loss in suction & delivery (assumed) 10 m Hfl Head Loss in Lateral Pipe 1.1 m Hfs Head Loss in Submain Pipe 1.4 m Hfm Head Loss in Main Pipe 1.25 m Hfil Head Loss in Filter 5 m Hfer Head Loss in Fertigation 5 m Ho Operating Head 10 m Hele Head Loss Due To Elevation (assumed) 0 m Hfit Head Loss In Fittings 2 m H Total Head 35.75 m Q Total Flow 4.88 lps Ep Efficiency of Pump 80 % Em Efficiency of Motor 85 % Required Pump H.P 3.42 HP Say 5 HP 5. Design and Selection Of Pump 56
  • 57. Integrated Rural and Agricultural Development Association (IRADA), Satara Total Head, H = Suction + Delivery head + Filter loss + Head loss in Main-Submain-Lateral pipe + Operating Pressure of Sprinkler + Fittings (Valves, Elbow, Tee, Bend, Reducer etc.) + Ventury loss+ Elevation (ground slope) H = 10+ 5 + (1.25 + 1.4 + 1.1) + 10 + 2 + 5 + 0 H = 35.75 m 4.88 x 35.75 HP = -------------------------------- = 3.42 HP = 3.5 HP 75 x 0.80 x 0.85 57 Step 9 – Pump Selection H.P. = ------------------- Q X H 75 X Ep X Em
  • 58. Integrated Rural and Agricultural Development Association (IRADA), Satara 58 Technical Diagram 100 m PVC90mmODClassII PVC63mmODClassII Sand Filter Screen FilterPumpWS 100m I II IIIIV 16 mm dia.
  • 59. Integrated Rural and Agricultural Development Association (IRADA), Satara S. No Item Code Description of Item Quantity Unit Rate Amount (Rs.) 1 PVC Pipe 90 mm φ , II (4 Kg/ cm2) as per IS:4985 126 m 2 PVC Pipe 63 mm φ , II (4 Kg/ cm2) as per IS:4985 204 m 3 Jain Tough hose poly tube lateral 16 mm φ 5700 m 4 Grommet Take Off 16 mm φ 170 Nos 5 End Stop ‘O’ Shape 16 mm φ 170 Nos 6 Tee barbed 16 mm φ 1600 Nos 7 Mini Sprinkler of 44 lph @ R=2.5 m 1600 Nos 8 Stake for mini sprinkler, 16 mm 1600 Nos 9 Ball Valves 63 mm φ 4 Nos 10 Flush Valves 63 mm φ 4 Nos 11 Sand Filter 20 m3/hr (2”) with metal manifold 1 No 12 Screen Filter 20 m3/hr (11/2”) 1 No 13 Air Release Valve (1”) 1 No 14 By Pass Assembly (3” x 2.5”) 1 No 15 Air Release Valve Assembly 1 No 16 PVC Bend 63 mm φ 12 Nos 17 PVC Tee 90 mm φ 5 Nos 18 GI Nipples (2”) 6 Nos 19 GI Pipes (2.06) 6 Nos 20 GI Socket (2”) 4 Nos 21 GI Elbow (2”) 3 Nos 22 GI Pipe (2.012) 4 Nos 23 PVC Elbow 75 mm φ 1 No 24 PVC Reducer 90 x 63 1 No 25 PVC Reducer 90 x 75 1 No 26 Poly Poly Joiner, 16mm 20 No Bill of Quantity 59
  • 60. Integrated Rural and Agricultural Development Association (IRADA), Satara Integrated Rural and Agricultural Development Association (IRADA), Satara Online Training on “Advanced Irrigation and Precision Agriculture” Design of Overhead sprinkler system By Er. R. M. Beldar
  • 61. Integrated Rural and Agricultural Development Association (IRADA), Satara Design of Sprinkler Irrigation System Design Example For Overhead Impact Rotary Sprinkler System Design a Overhead Sprinkler irrigation system for 1 ha 61
  • 62. Integrated Rural and Agricultural Development Association (IRADA), Satara DESIGN OF OVERHEAD SPRINKLER The system should be portable. • Given Data: • Source : Well • Crop: Maize • Area = 100 x 100 m = 1 hectare • BGL = 6 m • EA= 10 hr. Design of Sprinkler Irrigation System 62
  • 63. Integrated Rural and Agricultural Development Association (IRADA), Satara Step1- Crop Water Requirement Calculations E CxBxA PWR  PWR = Peak Water Requirement, mm/day A = Reference Evapotranspiration, 7 mm/day B = Crop factor (1) C = Canopy factor (0.95 = 1) E = Irrigation Efficiency (0.8 for Mini Sprinkler) daymm/75.8 .8 1x1x7 PWR  63 0
  • 64. Integrated Rural and Agricultural Development Association (IRADA), Satara Step 2 Selection of Sprinkler ` 64 Note: x = end distance (ED)
  • 65. Integrated Rural and Agricultural Development Association (IRADA), Satara 65 100m 100 m 8m 8m 8m 8m 8m
  • 66. Integrated Rural and Agricultural Development Association (IRADA), Satara • Select JIS-2 Model of Overhead Sprinkler, • Discharge, Q=34 lpm and Radius R = 12 m at 2.5 Kg/cm2 • Dia. of Throw = 24 m 66
  • 67. Integrated Rural and Agricultural Development Association (IRADA), Satara Step- 3) Selection of Sprinkler Spacing • Condition - 0.5 D to 0.7 D = 0.5 x 24 to 0.7 X 24 = 12 m to 16. 8 m Sprinkler Spacing must be multiple of 6 m. (one QC Pipe length) Select 12 m as Sprinkler Spacing. 67
  • 68. Integrated Rural and Agricultural Development Association (IRADA), Satara Step 4- Calculation of WAR 68
  • 69. Integrated Rural and Agricultural Development Association (IRADA), Satara Step 5- Calculation of Irrigation Time 69 Step 6- Consideration of Shifting Time Assume shifting time = 23 min
  • 70. Integrated Rural and Agricultural Development Association (IRADA), Satara Step 8 – Calculation of no. of irrigation shift • Total time for one shift = irrigation time + shifting time = 37 + 23 = 60 min (1 hr.) 70 Step 7 – Calculation of Total Time For One Shift • No. of Irrigation Shift = Electricity available Time for one Shift = 10/1 = 10 Shifts
  • 71. Integrated Rural and Agricultural Development Association (IRADA), Satara Step 9- No of Division • No. of Division = Total length – 2 x (end distance) Sprinkler spacing = 100 - 2 x 8 12 = 7 Nos. • Number of sprinkler = 1 + No. of Divisions = 1 + 7 = 8 Nos. • Length of Side = 2 x end distance + No of divisions x Sp.spacing = 2 x 8 + 7 x 12 = 100 m 71
  • 72. Integrated Rural and Agricultural Development Association (IRADA), Satara Step 10- Design of Submain 72 SDR of Submain = 8 x 34 x 60 92 = 177.39 lph/m For SDR curve select 63 mm Dia. QC pipe (hf=1.2 m) as Submain
  • 73. Integrated Rural and Agricultural Development Association (IRADA), Satara Step 11- Design of Main Line 73
  • 74. Integrated Rural and Agricultural Development Association (IRADA), Satara Step 12- Selection of Filter 74 1000 3600 xFlowcityFilterCapa  1000 3600 x4.53 /hrm16.308 3  Use filter of capacity 20 m3/hr
  • 75. Integrated Rural and Agricultural Development Association (IRADA), Satara Step 13 Selection of PUMP 75 Total Head Calculation: Suction + Delivery = 6 m Filter Losses = 2.5 m Fitting Losses = 2 m Operating Pressure = 25 m Main Line Losses = 1.7 m Submain Line Loss = 0.9m Ventury head = 5 m Riser pipe head = 1m Total Head Loss, H = 44.5 m Pump Selection .effx75 HxQ H P 0.6x75 46.1x4.53  HP54.48 
  • 76. Integrated Rural and Agricultural Development Association (IRADA), Satara Design of Sprinkler Irrigation System 76 100m 100 m QC pipe 75 mm dia. II QCpipe63mmdia.II 8m 8m Overhead sprinkler Radius 12 m
  • 77. Integrated Rural and Agricultural Development Association (IRADA), Satara Thank You 77