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Chrome bricks Chrome
magnesite
Forsterite brick Spinel bricks
Contains oxides
of
chrome,magnesi
um,aluminium &
silicon
Contains
chrome ore &
magnesite
Forsterite is the
main ingredient
Contains
magnesia &
alumina
Resist corrosion
(guj.-
khavaan)but not
satisfactory for
refractory bricks
strong Good strength &
shows less
shrinkage
Process of production of refractory bricks similar to ordinary
bricks
Page 30 in Gujarati / Page 35 in English
Clay
Products
Brick Clay
Bricks
Tiles
Earthenware
Terracotta
Polished
terracotta
Porcelain
China clay Stoneware
Fire clay Fire Bricks
Acidic
Basic
Neutral
Bentonite(used as filler material for
soap, rubber, leather
industries,grouting
 Tiles are bricks with reduced thickness
 Prepared from selected clay after moulding
(gujarati-aakar aapvu) & drying in
kilns(Bhatti)
 Needs careful handling & burning
Tiles
Floor Tiles
Roof Tiles
Pot tiles
Pan tiles
Flat tiles
Mangalore
tiles
Allahabad
tiles
Corrugated
tiles
Guna tiles
Encaustic
tiles
 Hard & compact,
flat tiles-can resist
wear & tears
 Have square
rectangular or
hexagonal shape
 Colored floor tiles
can be prepared
 Not suitable for
pavement
 Hard round country
tiles with tapering
diameter
 Prepared on potter’s
wheel
 Dimensions vary with
the region
 Leak proof & not
easily displaced
 Break easily & hence
frequent
maintenance
required
 reduce in thickness
towards one end
 Curvature less than
pot tiles
 Moulded as flat
tiles & then
curvature given by
moulding forms
 Short & heavy
 Rectangular in
shape
 Uniform in shape &
size
 Strong
 Can be used in
combination with
pot tiles
 Good in appearance
 Good interlocking
 Easy fixing
 Less maintenance
 Economical
 Special tiles available for
hip, valley, ridge
 About 20 years life
 These were the only tiles
recommended for
government buildings in
India under the British Raj
 Made from selected
clay
 Moulded under
pressure by
machines
 Projections are
provided for
interlocking
 Strong
 Special tiles for hip,
valley & ridge
 Corrugation like
G.I. sheets
 Side laps can be
formed easily
 Efficient drainage
for rain water
 Light in weight
hence may be
blown away in wind
storm
Process of applying protective zinc coating to steel or iron to prevent
rusting
 Hollow tapered tiles
 Conical in shape
 Ring can be formed
by inserting one tile
into another
 Ring can be circular
or parabolic
 Tiles with different
colors & design
 Prepared from
selected clay
(OTHER CLAY PRODUCTS)
 the art or craft of manufacture of clay
objects
 Glaze is an impervious layer or
coating. Glaze can serve to color, decorate or
waterproof an item.
 Pottery made of clay-fired
to porous state –made
impervious by use of glaze
 Prepared from selected
clay, sand & crushed
pottery
 Burnt at low temperature &
their rate of cooling is low
 They are soft & porous but
can be made hard &
impervious on glazing(guj.-
op chhadhavo)
Earthenware
(a)Terra-
cotta
(i) Porous
(ii) Polished
terra-cotta(b)
porcelain
 Cork is an impervious material,
of bark tissue that is harvested
for commercial use primarily
from a tree
 Saw dust
 Saw dust or cork is added
together with clay
 They are burnt in kiln
leaving pores in particles
 Fire proof &a sound proof
material
 Can be chiseled easily
 Articles first burnt at
lower temperature &
converted into biscuit
form
 After removal from kiln &
cooling, they are coated
with glazing compound &
burnt again in kiln
 Available in varieties of
color
 Superior quality of terra-
cotta
 Not affected by
weathering action
 quartz  feldspar
 White, thin & semi
transparent
earthenware
prepared from pure
plastic clay feldspar
& quartz
 Hard brittle & non
porous
 Used as electric
insulators, sanitary
wares, storage
vessels etc
Dry process Wet Process
 In this process
constituents are
grinded, mixed & then
pressed in hydraulic
pressure
 Thereafter burnt in
kiln(bhatti)
 Grinded & mixed with
water forming paste
 Forms of article are
obtained by moulding
 After drying, moulds are
primarily burnt in kiln &
converted into biscuit
stage
 Glazing is applied to the
articles b brush
 Again burnt in kiln
 While burning heat is
gradually applied
 Then cooled slowly
Dry process Wet process
 Low voltage porcelain
prepared by dry
process
 Sanitary wares,
crucibles
 High voltage porcelain
prepared by wet
process
 Storage vessels, toys,
tiles
 Sanitary wares  Crucibles-ceramic container
in which metals or other
substances may be melted
 Refractory clay mixed with
powder of stone & crushed
pottery, feldspar &
powdered stone
 Articles are burnt in kiln at
high temperature & then
cooled down slowing
 Durable, impervious ,strong
& resist corrosion
 Suitable for sanitary ware,
sewer pipes, glaze tiles, w.c
pan, washbasin, sink, bath
tub etc
Glazing is a protective treatment given to
articles. It can be transparent, colored or opaque
GTU Jan 2010, Dec 2010, May 2011, May/June 2012
Glazing
Transparent
Glazing
Salt glazing
Lead
Glazing
Opaque
Glazing
 Process suitable for glazing earthen ware
& stone ware
 Articles are heated in the kiln up to
1200OC.
 Sufficient amount of salt added. Salt gets
vaporized & spreads over the surface of
the articles & glass glaze is formed
 Not suitable for cheap clay products
 In this method articles burnt in kiln &
then dipped in a bath containing oxides of
lead & tin
 Articles then reburnt at higher
temperature.
 Better quality glazed surface
 Suitable for fire clay wares & terracotta
 Selected quality of clay,
feldspar, boric oxide flint
& metalic oxides are
mixed
 And water is added to
prepare a paste called
‘slip’
 Clay products are dried
thoroughly & then
dipped in sliip
 Then kept in kiln at high
temperature
 Uniform glaze of desired
color can be formed on
the surface
Other clay products

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Other clay products

  • 1.
  • 2. Chrome bricks Chrome magnesite Forsterite brick Spinel bricks Contains oxides of chrome,magnesi um,aluminium & silicon Contains chrome ore & magnesite Forsterite is the main ingredient Contains magnesia & alumina Resist corrosion (guj.- khavaan)but not satisfactory for refractory bricks strong Good strength & shows less shrinkage Process of production of refractory bricks similar to ordinary bricks
  • 3. Page 30 in Gujarati / Page 35 in English
  • 4. Clay Products Brick Clay Bricks Tiles Earthenware Terracotta Polished terracotta Porcelain China clay Stoneware Fire clay Fire Bricks Acidic Basic Neutral Bentonite(used as filler material for soap, rubber, leather industries,grouting
  • 5.
  • 6.  Tiles are bricks with reduced thickness  Prepared from selected clay after moulding (gujarati-aakar aapvu) & drying in kilns(Bhatti)  Needs careful handling & burning
  • 7. Tiles Floor Tiles Roof Tiles Pot tiles Pan tiles Flat tiles Mangalore tiles Allahabad tiles Corrugated tiles Guna tiles Encaustic tiles
  • 8.  Hard & compact, flat tiles-can resist wear & tears  Have square rectangular or hexagonal shape  Colored floor tiles can be prepared  Not suitable for pavement
  • 9.  Hard round country tiles with tapering diameter  Prepared on potter’s wheel  Dimensions vary with the region  Leak proof & not easily displaced  Break easily & hence frequent maintenance required
  • 10.  reduce in thickness towards one end
  • 11.  Curvature less than pot tiles  Moulded as flat tiles & then curvature given by moulding forms  Short & heavy
  • 12.  Rectangular in shape  Uniform in shape & size  Strong  Can be used in combination with pot tiles
  • 13.  Good in appearance  Good interlocking  Easy fixing  Less maintenance  Economical  Special tiles available for hip, valley, ridge  About 20 years life  These were the only tiles recommended for government buildings in India under the British Raj
  • 14.
  • 15.
  • 16.  Made from selected clay  Moulded under pressure by machines  Projections are provided for interlocking  Strong  Special tiles for hip, valley & ridge
  • 17.  Corrugation like G.I. sheets  Side laps can be formed easily  Efficient drainage for rain water  Light in weight hence may be blown away in wind storm
  • 18. Process of applying protective zinc coating to steel or iron to prevent rusting
  • 19.
  • 20.  Hollow tapered tiles  Conical in shape  Ring can be formed by inserting one tile into another  Ring can be circular or parabolic
  • 21.  Tiles with different colors & design  Prepared from selected clay
  • 23.  the art or craft of manufacture of clay objects
  • 24.
  • 25.
  • 26.  Glaze is an impervious layer or coating. Glaze can serve to color, decorate or waterproof an item.
  • 27.  Pottery made of clay-fired to porous state –made impervious by use of glaze  Prepared from selected clay, sand & crushed pottery  Burnt at low temperature & their rate of cooling is low  They are soft & porous but can be made hard & impervious on glazing(guj.- op chhadhavo)
  • 29.  Cork is an impervious material, of bark tissue that is harvested for commercial use primarily from a tree  Saw dust
  • 30.  Saw dust or cork is added together with clay  They are burnt in kiln leaving pores in particles  Fire proof &a sound proof material  Can be chiseled easily
  • 31.  Articles first burnt at lower temperature & converted into biscuit form  After removal from kiln & cooling, they are coated with glazing compound & burnt again in kiln  Available in varieties of color  Superior quality of terra- cotta  Not affected by weathering action
  • 32.  quartz  feldspar
  • 33.  White, thin & semi transparent earthenware prepared from pure plastic clay feldspar & quartz  Hard brittle & non porous  Used as electric insulators, sanitary wares, storage vessels etc
  • 34. Dry process Wet Process  In this process constituents are grinded, mixed & then pressed in hydraulic pressure  Thereafter burnt in kiln(bhatti)  Grinded & mixed with water forming paste  Forms of article are obtained by moulding  After drying, moulds are primarily burnt in kiln & converted into biscuit stage  Glazing is applied to the articles b brush  Again burnt in kiln  While burning heat is gradually applied  Then cooled slowly
  • 35.
  • 36. Dry process Wet process  Low voltage porcelain prepared by dry process  Sanitary wares, crucibles  High voltage porcelain prepared by wet process  Storage vessels, toys, tiles
  • 37.  Sanitary wares  Crucibles-ceramic container in which metals or other substances may be melted
  • 38.  Refractory clay mixed with powder of stone & crushed pottery, feldspar & powdered stone  Articles are burnt in kiln at high temperature & then cooled down slowing  Durable, impervious ,strong & resist corrosion  Suitable for sanitary ware, sewer pipes, glaze tiles, w.c pan, washbasin, sink, bath tub etc
  • 39. Glazing is a protective treatment given to articles. It can be transparent, colored or opaque GTU Jan 2010, Dec 2010, May 2011, May/June 2012
  • 41.
  • 42.  Process suitable for glazing earthen ware & stone ware  Articles are heated in the kiln up to 1200OC.  Sufficient amount of salt added. Salt gets vaporized & spreads over the surface of the articles & glass glaze is formed  Not suitable for cheap clay products
  • 43.  In this method articles burnt in kiln & then dipped in a bath containing oxides of lead & tin  Articles then reburnt at higher temperature.  Better quality glazed surface  Suitable for fire clay wares & terracotta
  • 44.  Selected quality of clay, feldspar, boric oxide flint & metalic oxides are mixed  And water is added to prepare a paste called ‘slip’  Clay products are dried thoroughly & then dipped in sliip  Then kept in kiln at high temperature  Uniform glaze of desired color can be formed on the surface