INDUSTRY 4.0 _THE FOURTH INDUSTRIAL REVOLUTION.pptx
1. Dr. Giriraj Mannayee
Department of Design and Automation, Vellore Institute of Technology, Vellore, India
INDUSTRY 4.0 THE FOURTH INDUSTRIAL REVOLUTION
2. INDUSTRY 4.0
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Industry 4.0, the fourth industrial revolution, encompasses combination of
traditional manufacturing and industrial platforms and practices with the latest
smart technology.
3. INDUSTRY 4.0 - FOCUSES
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This primarily focuses on the use of large-scale machine to machine communication
(M2M) and Industrial Internet of Things (IIoT) deployments to provide increased
automation, improved communication and self-monitoring, as well as smart machines
that can analyse and diagnose issues without the need for human intervention.
4. OTHER TERM - INDUSTRY 4.0
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Industrial Internet, Connected Enterprise, Smart manufacturing, Smart Factory,
Manufacturing 4.0, Internet of Everything, Internet of things for manufacturing
5. INDUSTRY 4.0 - MAJOR COMPONENTS
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Cyber-physical systems
IoT
On-demand availability of computer system resources
Cognitive computing
6. INDUSTRY 4.0 - Drivers
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Digitization and integration of vertical and horizontal value chains
Digitization of product and service offerings
Digital business models and customer access
7. INDUSTRY 4.0 – TRENDS & CHALLENGES
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Biggest trends in Industry 4.0
Smart factory
Predictive maintenance
Challenges of Industry 4.0
Economic
Social
Political
Organisational/ Internal
8. INDUSTRY 4.0 - THE INFORMATION VALUE LOOP
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18. INDUSTRIAL CONTROL SYSTEM (ICS)
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Industrial control system (ICS) is a general term used to describe the integration of
hardware and software with network connectivity in order to support critical
infrastructure.
ICS technologies include, but are not limited to, supervisory control and data
acquisition (SCADA) and distributed control systems (DCS), industrial automation and
control systems (IACS), programmable logic controllers (PLCs), programmable
automation controllers (PACs), remote terminal units (RTUs), control servers,
intelligent electronic devices (IEDs) and sensors.
19. INDUSTRY 4.0 SENSOR TECHNOLOGY
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Advances in smart sensor technology and wireless networking have made the
blending of operational technology (OT) with information technology (IT) desirable
and cost-effective.
Despite the benefits of increased speed, better responsiveness to conditions and
improved reliability that IT/OT convergence had brought, however, there are
drawbacks in terms of security.
20. INDUSTRY 4.0 TARGETED ATTACKS
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Targeted attacks against ICSs by attackers pose a threat to most nations around the
automation world.
Remote telemetry units used to input change become more capable of local control and
as the Internet of Things (IoT) and Industrial IoT continue to grow, it becomes
increasingly important for strategies to protect ICSs from security threats be top of
mind.
21. INDUSTRY 4.0 RECOMMENDS FOR PROTECTING ICS
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Use application whitelisting to protect infrastructure from potentially harmful
programming.
Implement configuration management and patch management controls to keep control
systems secure.
Reduce attack surface areas by segmenting networks into logical parts and restricting
host-to-host communications paths.
Require multi-factor authentication and enforce the principle of least privilege (POLP).
Require remote access to be operator controlled and time limited.
Monitor traffic within the control network and on ICS perimeters.
Analyze access logs and verify all anomalies.
Ensure the restore includes golden records so systems can be rolled back to last known
good state.
28. INDUSTRY 4.0
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SIMATIC Basic Panels (without Key Panel)
SIMATIC Comfort Panels
SIMATIC Mobile Panels
PC-based systems for the machine-level area
SIMATIC WinCC Runtime Advanced
SIMATIC WinCC Runtime Professional
29. INDUSTRY 4.0
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In addition, WinCC (TIA Portal) offers:
Intuitive user interface with maximum degree of operator friendliness
Clear configuration of devices and network topologies
Shared data management and uniform symbols via controller and HMI
Optimum interaction with the controller and HMI in a working environment
Powerful editors for efficient engineering
Integrated mass data operations for efficient configuration
System diagnostics as an integral component
Comprehensive library concept
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SAFETY LIFECYCLE
IEC 61508 and ANSI/ISA-S84.01
Conceptual design
Hazard and risk analysis PHA (HAZOP)
Safety requirements specification
System architecture and detailed engineering
Application programming
System production
System integration
Factory acceptance tests (FAT)
System installation and commissioning
Safety system validation—site acceptance tests
(SAT)
Operation and maintenance plan
System change management
Decommissioning, and
Information and documentation requirements
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Objects, Interfaces, and Type Libraries
COM Interfaces
COM Class Context and Location Transparency
COM Data Types
