IoT in Industry: Driving Efficiency and
Innovation in African Enterprises
Plant Optimization and Digital Transformation
OEE, MTTR, MTTF KPI’s
4IR and Industry 4.0
New Insight & Innovation That Matter Internet of Things (IoT)
World Class Manufacturing
Industrial Internet Of Things
Prepared by: Dr Mike Sishi
• Digital Transformation Lead at Rand Refinery
• Senior Research Associate at the University of Johannesburg

Agenda
1. Introduction to Internet of Things (IoT)
2. IoT Protocols
3. Introduction to Cyber-Physical Systems (CPS)
4. CPS Applicable Areas
5. IoT & CPS Case Study
6. Summary of Business Benefits

Internet of Things (IoT) Introduction
 IoT links physical smart machines and
devices.
 These machines and devices make use of
wired and wireless sensors to collect data
and actuators for the manipulation of
physical processes.
 When IoT is implemented in the industrial
sector, it is referred to as Industrial Internet
of Things (IIoT)

Internet of Things (IoT) Protocols
 WiFi (IEEE 802.11): Uses radio waves to enable communication between two or more
devices, making it the widely used technology for connecting the Internet gateway to
devices.
 RFID: Uses radio frequencies to identify and capture data about an object.
 6LoWPAN: Combines IPv6 and Lower-power Wireless Personal Area Network
(LoWPAN) for smaller devices with limited processing and transmission capabilities
 5th Generation (IEEE 802.11ac): A wireless standard that improves data rate and
reduces latency.
 Bluetooth (IEEE 802.15.1): Uses 2.4 GHz ISM band and frequency hopping to transfer
data within short distances.
 ZigBee (IEEE 802.15.4): Used by low-power wireless personal data networks. It enables
machine-to-machine (M2M) communication through its ability to run low-power devices.
WiFi (IEEE
802.11):
IoT Protocols
Bluetooth (IEEE
802.15.1)
5th Generation
(IEEE 802.11ac)
6LoWPAN
ZigBee (IEEE
802.15.4)
RFID

From Internet of Things (IoT)
to
Cyber-Physical Systems (CPS)
 Combines sensor networks with embedded computing to monitor and control the
physical environment.
 Participating Components Characteristics
 Operate Autonomously
 Communicate with Each Other
 Trigger Actions
 Underpinning Technologies
 IoT
 Cloud Computing
 Big Data
 Augmented Reality (AR)
 Virtual Reality (VR).

Cyber-Physical Systems (CPS) Applicable Areas
 Applicable Domains
- Manufacturing
- Transportation & Energy
- Healthcare
- Smart Buildings
- Smart Homes
- Finance
- Electric Cars
- Environment & Sustainability

c
Internet of Things (IoT)
Manufacturing Case Study

Scope:
Smart Manufacturing & Digital Transformation

Operational Requirements:
Smart Manufacturing and Digital Transformation
Inventory
Management
Genealogy Tracking Electronic Log Sheets
Equipment Integration
via Sensors & PLC’s
Planning & Scheduling
Sample Management
& Tracking
SAP Integration
Stock Take
Management
Production
Management

Reference Architecture Model for Industry 4.0 (RAMI 4.0)

Internet of Things (IoT) System Architecture
Vertical Integration – Connected Enterprise

Internet of Things (IoT) System Architecture
Smart Data Collector
and Coordinator
• Smart Hardware Connects Seamlessly and Securely to the TrakSYS World Leading Manufacturing Operations
Management Platform
• Built in Smart MESH Wireless Network
• Non-Intrusive - No Need for Integration Into Plant Automation Systems and Complex PLC’s Programming
• Standard Industrial Sensors Mounted Directly on Plant and Machinery
• Sensor to Boardroom Integration
• Fast to Value Implementation

Internet of Things (IoT) Application
Manual Business Operations
Fuel
Consumption
per Cycle
Logistics
Inbound
Logistics
Internal
Processes
Store Fuel
Dispense Fuel
In the Tank
Record
Dispensed
Fuel
Measure Fuel
Consumption
per Cycle
Read &
Record Fuel
Consumption
Get & Record
Cycle Count
Outbound
Logistics
Compute Fuel
Consumption
/Cycle
CFKPI
Industrial
Tablet
Dispenser
Truck
Server Application
Software
Fuel Tank Dispenser Truck
Driver
Operator Industrial
Tablet
Operator Industrial
Tablet
Operator
Level 1: Enterprise Function
Level 2:
Business
Functions
Level 3: Processes
Level 4: Process
Steps
Level 5:
Resources
Business View Before IoT Implementation
Absence of Business Processes Optimization
Manual Data Capturing

Internet of Things (IoT) Application
Real-Time Data Flow
Logistics
Total Fuel
Consumption
IoT Fuel Sensor
IoT Operating Time
Sensor
Operating Time
Fuel
Consumption
per Hour
Fuel Consumption
Finance
Total Fuel Cost
IoT Fuel Sensor
Fuel Cost per
Tonne
Fuel Consumption
X
Fuel Cost
IoT Weight Sensor
Weighbridge Scale
Tonnes
Tonnes Hauled
Enterprise
Level
Operational
Systems
Industrial
Internet
of
Things
(IIoT)
[l/h] [l * $(t)]
Automated Business Operations
Fuel
Consumption
per Cycle
Logistics
Inbound
Logistics
Internal
Processes
Store Fuel
Dispense Fuel
In the Tank
Record
Dispensed
Fuel
Measure Fuel
Consumption
per Cycle
Read &
Record Fuel
Consumption
Get & Record
Cycle Count
Outbound
Logistics
Compute Fuel
Consumption
/Cycle
CFKPI
Industrial
Tablet
Dispenser
Truck
Server Application
Software
Fuel Tank Dispenser Truck
Driver
Operator Industrial
Tablet
Operator Industrial
Tablet
Operator
Level 1: Enterprise Function
Level 2:
Business
Functions
Level 3: Processes
Level 4: Process
Steps
Level 5:
Resources
Business Processes Optimization
Post IoT Implementation
Post IoT Implementation
Business View Post IoT Implementation Automated Data Acquisition & Capturing

Internet of Things (IoT) Application
Product Lifecycle Management (PLM):
Product Genealogy
Cyber-Physical World: Integrated Supply Chain

Hardware and Software Components:
Smart Manufacturing and Digital Transformation
World Leading TrakSYS MOM Software from Parsec
- Production Scheduling 5 Schedule Systems Included
- Visual Workflow 5 Process Definitions Included.
- 25 Additional Users, 100 Additional Tasks and 50 Additional
Events Included
- Material Management and Traceability Added
Rugged Industrial Mobile Device
Datalogic Scorpio X5
- 15 x Devices Included
- WiFi Enabled
- Barcode Scanning
- Web Based Operator Screens
- Docking Station and Spare Battery
Altron Systems Integration
- 2900 hours professional services and
- 349 hours project management included
- MESA International Partner
- Parsec Registered Partner
Zebra L10 XPAD
- 2 x Devices Included
- Robust Industrial Windows 10 Pro with Scanner
- Docking Station and Spare Battery
Zebra ZD230
- 15 x Devices Included
- Thermal Barcode Printer
- WiFi Enabled
OPC Router
- SAP Plug In Included
- Zebra Plug In Included
- SQL Server Plug In Included

TrakSYS Screens And Reports
Web-Based User Interface Web Based System Generated Reporting
PC, Tablet, Smart Phone or Industrial Mobile Device
11 Web Based
Reports Provided For
Initially
Reports can Be
Exported to PDF
Reports Can Be
Exported to Excel
Detailed, Summary
and Exception
Reporting
Reports and Screen Layout to be Finalized Together With Rand Refinery During
Project Delivery

TrakSYS Screens Examples
Production Summary Screen Example Inventory Summary Screen Example

TrakSYS Screens Examples
Production Order Summary Screen Example Production Planning Screen Example

TrakSYS Screens Examples
Genealogy Tracking Screen Example Visual Workflow Screen Example

Summary of Business Benefits

THANK
YOU