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Manufacturing event presentation_zerone technologies
- 1. Manufacturing with Dynamics AX Zerone Technologies State of Qatar In Association with Microsoft, Qatar Venue: Hilton, Qatar 28 Sep 2015 Gagandeep Garg | Senior Manager – Software Solutions | Zerone Technologies
- 2. Agenda Dynamics AX Manufacturing Overview Dynamics AX Discrete Manufacturing Dynamics AX Process Manufacturing – Formula Management
- 3. Microsoft’s Vision of a dynamic manufacturer Innovative Increase innovation by connecting customers, suppliers, and employees Agile and responsive Adapt quickly to changes in demand, supply, and regulations Engaged people Inspire action through operations’ intelligence
- 4. Manufacturing – “Day in the life” Shop floor tour • Manufacturing Execution Systems (MES) resources • Lean work cell Forecast review meeting • Plan result • Resource shortages Product change case • Case creation Bill of materials (BOM) and route for subcontracting • Create base data, BOM, and route • Calculate planned cost BOM and route cost review • Review cost breakdown • Complete the activity and assign for approval BOM and route approval • Run approvals • BOM and route versions not activated due to subcontracting Updating the plan • Update order quantities • Create and approve the planned orders • Rerun master scheduling Changing resources • Reprioritizing jobs • Change resource calendar Plan around blockage • Determine order impact • Create case to inform customer Service agreement • Create agreement • Update the case Change case • Review case log • Check feedback • Close the case A Short Video – Dynamics AX
- 6. Manufacturing Discrete Type of Manufacturing Supported in AX • Worldwide manufacturing exists in different forms • Dynamics AX is having robust functionality to handles its various types and sub-types out-of-the-box Process Lean JIT Kanban
- 7. Plastics Industry Metal Working Electrical Engineering Automotive Suppliers Building Material Suppliers Packaging Industry Machine Tool Industry Furniture Industry Wood Industry Mechanical Engineering Element Production (Industrial Prefabricated) Assembly (Diff. Kinds) Discrete Manufacturing
- 8. Process Manufacturing Chemical Industry Pharmaceutical Companies Cosmetics Industry Cleaning Products Industry Food & Beverages Industry Recycling Plants Bottling Industry Ready-mix Companies Extrusion Industry – Aluminum/ Other Metals Brick/ Pavement Making Companies Meat Processing Paint Industry
- 9. Conductor ➢ Electrical Wire ➢ Batch orders ➢ Master planning Aluminium Copper Wire Drawing Annealing Wiring Insulation Phase Wiring Additional Covering Outer Sheath Quality Control Shipping Sustainabili ty ”Electric Cables”
- 10. Food & Beverages Diary Products Bakery Products Juices, Drinks
- 11. Length: 100 meters Width 82 cm Batch Attributes - Grade A Paper - Color: Flat White - Thickness: .18 Gauge --Weight: 80 gsm Physical Dimensions Item ABC Jumbo Roll Length: 100 meters Width 41cm Physical Dimensions Item BBB Slit Roll 1 Length: 100 meters Width 41 cm Physical Dimensions Item CCC Slit Roll 2 Batch Attributes - Grade A Paper - Color: Flat White - Thickness: .18 Gauge --Weight: 80 gsm Batch Attributes - Grade A Paper - Color: Flat White - Thickness: .18 Gauge --Weight: 80 gsm Packaging Printing & Publication Pulp and Paper
- 12. Parent Item ABC: Steel Beam 100 ft. Child Item A: Steel Beam 60 ft. Batch Attributes: •Tensile Strength •Compressive force •Shear strength •Duct ability •Coating Sheet Metal Child Item B: Steel Beam 40 ft. Batch Attributes: •Tensile Strength •Compressive force •Shear strength •Duct ability •Coating Wood & Furniture Pre-fabricated Building Materials Primary Metals/ Wood
- 13. Human Skin Tissue Blood Type: O + Cell Culture 1 Blood Type: O + Cell Culture 2 Blood Type: O + Cell Culture 3 Blood Type: O + Cell Culture 4 Blood Type: O + Pharmaceuticals
- 14. Aggregate, Ready-mix, AsphaltTyres RecyclingWater Treatment & Bottling Plant
- 15. Setup Your Operations As You Want • Every Industry is Different • The Processes of One Company Can’t be Imposed on Another • The Market is Dynamic • Frequent Changes in Type of Products with Specifications/ Quality Parameters • Need of a System to Shape in the Way of Floor Plan and Processes • Dynamics AX Helps Manufacturers in Achieving This
- 16. Process Emil Product designer Lars Shop supervisor Shannon Machine Operator BOM Mgmt. MRP RunProduct creation Production order processing Production control Create products Create BOM Create Production orders Record on shop floor Create Planned orders Approve BOM
- 17. End to End High Level Business Flow- Manufacturing Inventory Availability Bill of Materials Formula Purchase orders Production OrdersBatchorder Production Route MasterPlanning Capacity Requirements Sales Forecast Direct Sales Resources Capacity Net Requirement Transfer ordersEstimation/ Costing Financial Management Budgeting Cost Accounting Warehouse Management Transport Management Human Resource Management
- 19. Top Activities for A Manufacturer Operations control and resource management Forecast and planning Linkage → Projects, Services Make-to-stock Make-to-Order Make-to-Eng.. Case management Costing & Estimation Reports & Dashboard Subcontracting
- 20. AX 2012 Production Main Concept - BOM - Formula - Co/by-products - Costing - Strategies
- 21. Generic BOM / routes Make the route site-less Use resource consumption when defining BOMs Re-scheduling with keeping warehouse option 10 Material A Warehouse 1 Warehouse 2 Speaker Assembly 001 0059 Assembly 1010 Wood 0050 Spkr Assembly 1010 Wood 0050 Spkr Assembly 00101 00102 Packing 003 0059 Assembly 0070 Packing 00301 Material B
- 22. BOM in AX
- 23. Generic Formula Make the formula with ingredients Batch production with tracking of components/ ingredients Versions of Formulas Variable Consumption with Different Yield Percentages ConcreteMixY Water – 20% Plasticizer – 0.5% Mixing for 5 min Portland Cement – 53% Fine Sand – 18% Aggregate 10mm – 8% Milled Gypsum – 0.5% Mixing for 10 min Mixing @ 25rpm A B Concrete
- 24. Formulas in AX
- 25. Formula Bill of Material Raw material ingredients in formulas are often measured by weight or volume instead of pieces Raw materials are most often measured in pieces Will usually have one or more standard sizes that are scaled for a quantity greater than one The standard size refeeres to as a Batch of the product Are usually scaled for an output of one (1) May have one or more product outputs Only have one product output Waste can be accounted for as Yield which is the ratio between output and input of a process Waste can only be accounted for on raw material lines Formula management vs. Bill of material management
- 26. Production process Raw Mat 1 Raw Mat 2 Raw Mat 3 Primary output (Formula Item) Co-product 1 Co-product 2 By-product 1 By-product 2 CORE CONCEPT: Co/By-Products Production process Raw Mat 1 Main item (Formula Item) Co-product 1 Co-product 2 By-product 1 By-product 2 Process with multiple product output Disassembly
- 28. CORE CONCEPT: Costing (Co-product costing) Co-products Manual allocation Estimated cost Formula Cp-c 20 % Cp-d 30 % Formula Rm-a Cost = 10 Rm-b Cost = 20 Co-product 1 Co-product 2 Cost allocation ? 50 % 6 9 15 Manual Co-products Produced Qty Material Cost Co- Product Cost Formula 15 Cp-c 5 Cp-d 10 Total Cost Allocation (TCA) 30 30 10 20
- 30. Make To Stock Strategy Create Demand Forecast For Products, based on Forecasted Sales and current On-hand Inventory run master planning for materials and capacity requirements Firm Planned purchase and production orders required for plan coverage Perform Production operations Stock Finished Products in Warehouse Release items from warehouse to be sold to customers
- 32. Make To order Strategy Create and Confirm Sales orders or Projects View and Firm Planned orders (Purchase & Production), as per order line explosion Start Production Operation Sell Items To Customer
- 35. Make To Engineering Strategy Engineering Change Management Integration with Product Life Management (PLM) system – Siemens Team center and PTC Wind-chill Start Production Operation Marketing & Distribution Product Version Management Sales Forecast
- 37. AX 2012 Production Dashboard/ Reports Operational Intelligence Supply Chain Intelligence Customer Intelligence Channel Intelligence
- 39. AX 2012 Production App
- 41. For More Details and Elaborated Demo Please Contact Zerone Technologies +974 555 414 714 info@zeronetechnologies.info gagandeep@zeronetechnologies.info