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Designing Mobile Robot Driving and Navigation Systems to Operate a Portable Laser-
Cutting Device
Eduardo Nunez
EE 4043W
Fall 2016
Medtronic PLC
Not a work related report
Level 2. Standard Confidentiality
Eduardo Nunez
646 Ontario St SE
Minneapolis, MN 55414
December 13, 2016
Frank M Kelso
Mechanical Engineering
Room 1101 MechE
111 Church St SE
Minneapolis, MN 55455
Dear Professor Kelso,
My pursuit to design and build an exciting personal project involving a portable and
affordable laser cutter has given me exposure to many different electrical, computer and
mechanical engineering disciplines. This project has also shaped how I approach the design
of a project and make smart design decisions to fit the project’s goals and a conservative
budget. This has been the main motivation for this paper: Designing Mobile Robot Driving
and Navigation Systems to Operate a Portable Laser-Cutting Device
I would like to thank the University of Minnesota’s Electrical and Computer
Engineering Department (ECE) for allowing my project to be made possible through the
Envision Fund, a program that allows undergraduate students to receive funding for personal
projects.
Sincerely,
Eduardo Nunez
Abstract
The only known DIY (Do-it-yourself) devices capable of laser etching or cutting are
constricted by the dimensions of the device itself. An affordable and portable alternative to
currently existing devices is a two-wheel drive mobile robot that is capable of etching
designs with a laser as it drives on a 2-dimensional paper surface. From the studied
navigation methods, the most effective system that can be used by such robot to drive to any
point in the surface uses odometry in conjunction with landmark navigation. Such navigation
system prevents incremental errors, provides accuracy within two centimeters, and it can be
implemented with affordable components. However, using a landmark navigation system
weakens the user experience since users will need to be responsible for placing markers on
the drawing surface at fixed intervals.
DesignProposal
Working Title: Designing Mobile Robot Driving and Navigation Systems to Operate a
Portable Laser-Cutting Device
Background
Often times, artists, engineers and DIY enthusiasts need laser cutters for the purposes of
engraving designs or cutting out stencils. The conventional industrial approach to laser
cutting involves using a Computer Numerical Control (CNC) machine, which are very big in
size. Although many open source hobby projects exist for making small scale laser cutters,
they lack the ability of cutting artwork with big dimensions. The paper will present the
design for a portable and affordable robot capable of laser-cutting large artwork by driving
along the drawing surface. Achieving a 2-dimensional navigation system is the first step
necessary to work on the other components of this project. The robot design needs to
accomplish: (1) a driving system that is reasonably affordable, and (2) a localization method
that is precise to a few centimeters.
NOTE: The topic for this paper is non-work related, and is based on a personal project that I
worked on during the Spring semester of 2015.
Problem Statement
To design a driving and localization system for a mobile robot; the system needs to be
able to drive in a large 2-dimensional space from one arbitrary point to another with plus or
minus 2 centimeters in accuracy.
Design Constraints
Primary Constraints
1. The robot must not occupy more than a square foot in space.
2. The robot must be able to drive from one arbitrary point to another in two
dimensional space with plus or minus 2 centimeters in accuracy.
3. The total cost of the components for the robot (excluding the laser cutting device)
must not exceed $300.
Secondary Constraints
1. The robot should able to drive on a paper surface.
2. Power should be provided through a battery.
3. The coordinates of the robot navigation points should be provided wirelessly from a
PC.
4. The robot should be fabricated without industrial machining tools or materials.
Because the robot is intended to be a DIY project, its design should be simple for
hobbyists to work with.
1
Introduction
Often times, artists, engineers and Do-It-Yourself (DIY) enthusiasts need laser cutters
to engrave designs or cut stencil drawings. The conventional industrial approach to laser
cutting involves using a Computer Numerical Control (CNC) machine. CNC machines use
two linear motors to maneuver a drawing device in a two-dimensional (2D) grid. These
machines are expensive and massive in size and it has pushed the invention of smaller and
affordable alternatives, many of which have open source designs available to hobbyists in
websites such as instructables.com and gearbeast.com.
There is one significant problem with the available small and affordable alternatives
to CNC machines: the size of laser cut designs are constrained to the size of the machine. If a
large laser cut design is needed, people have no alternative but to use a CNC based laser
cutter.
The motivation for this paper is to discuss design alternatives to currently existing
laser cutting machines. The proposed designs are mainly intended to accomplish a small
factor and affordable components in a laser cutting machine while permitting users to cut
designs with large dimensions. The ideas presented all involve using a robot with a mounted
laser device that is capable of navigating and cutting designs in an extensive surface.
The designs discussed here are taken from a student led project made possible with
the University of Minnesota Electrical and Computer Engineering Department (ECE)
Envision Fund. This program encourages students to pursue extracurricular projects with
Electrical and Computer Engineering content. So far, only the driving and localization
systems of the robot have been studied. Therefore, this paper will only describe the design
decisions for these systems without any mention of the laser cutting device.
An accurate navigation system is one of the most essential components that a robot
needs to accomplish for this project. A user who wishes to laser-cut a design can provide the
robot a computer vector image via a host computer. The robot is used to follow the trace of
every single point in every single curve described in the design. Doing so requires constantly
“navigating” from point to point in a 2D plane until all of the points are covered. The
problem of etching a drawing using a high power laser is a design problem reserved for
future research and discussion.
The report describes the constraints that were considered when designing the different
2D navigation systems. Three different design approaches are discussed as solutions to
achieve an accurate and affordable 2D navigation mobile robot: odometry, landmark and
odometry based navigation, and beacon based navigation. The designs were evaluated
against the constraints to determine which design is the most suitable. Figures were taken
from James Borenstein’s journal on Mobile Robots titled Mobile Robot Positioning: Sensors
and Techniques, Vincent Pierlot’s scientific paper 18 Triangulation Algorithms for 2D
Positioning or for the Resection Problem and Philip Machler’s paper Robot Odometry
Correction Using Grid Lines on the Floor. The sketch showing the base components of the
robot is an original figure.
Problem Statement
To design a driving and localization system for a mobile robot; the system needs to be
able to drive in a large 2-dimensional space from one arbitrary point to another with plus or
minus 2 centimeters in accuracy.
Design Constraints
Primary Constraints
1. The robot must not occupy more than a square foot in space.
2. The robot must be able to drive from one arbitrary point to another in 2D space
with plus or minus 2 centimeters in accuracy.
3. The total cost of the components for the robot (excluding the laser cutting device)
must not exceed $300.
Secondary Constraints
1. The robot should able to drive on a paper surface.
2. Power should be provided through a battery.
3. The coordinates of the robot navigation points should be provided wirelessly from
a PC.
4. The robot should be fabricated without industrial machining tools or materials.
Because the robot is intended to be a DIY project, its design should be simple for
hobbyists to work with.
Possible Design Solutions
The design solutions presented in this paper are intended to solve only the driving and
localization systems of a laser-cutting robot. The main focus for designing a robot that
satisfies both systems is satisfying the three primary constraints: it needs to be portable,
affordable, and accurate to two centimeters. The designs considered use different localization
methods to satisfy these constraints: (1) odometry, (2) odometry and landmark navigation,
and (3) beacon navigation.
Design 1: Odometry based navigation robot
One relative positioning method commonly used in navigation is odometry, a system
that calculates a robot’s position based on the accumulation of wheel revolutions to calculate
velocity, acceleration, and orientation. This is generally done with encoders mounted on the
wheels to count each tick in a revolution. Odometry provides good short-term accuracy, but
is affected by an unbounded accumulation of errors. These errors can be divided into either
systematic errors or non-systematic errors. Systematic errors result from imperfections on the
robot, such as inaccurate wheelbase measurement or wheel misalignment. Non-systematic
errors result from the robot's interaction with an environment's surface, such as wheel
slippage or bumps and cracks.
Keeping track of a robot moving in 2D is
complicated and prone to calculation errors, but
constricting the robot’s movement to one single
direction makes the navigation system simpler and
more effective. Figure 1 demonstrates the elements
involved in a robot’s trajectory, and the calculations
involved for a robot to determine its 2D position based on
its previous position. In a two wheel drive system, it is
possible for wheels to be moving at different speeds thus
making the robot displace in an arching matter. In these cases the robot needs to make
calculations from the speed of the two different wheels to determine the arch displacement.
For the purposes of this design, odometry calculations are a lot simpler. The robot is
constricted to drive in one direction so localization can be made without big demands in
Figure 1: A robot’s position {X₀, Y₀,
θ₀} is updated to position {X₁, Y₁, θ₁}
given the wheel displacement SR and
SL provided by the motor encoders.
(Borenstein)
computational processing and without the need of mathematically complex equations. To
obtain the robot’s position at any point in time, the robot needs to consider the time that
elapsed since the last time the robot calculated its position and how many rotations the
wheels have made as determined by the encoders. The new position is simply equivalent to
the old position plus or minus the distance recorded by the encoders. A robot with a 2WD
system is capable of keeping track of its unidirectional position by starting at a known
position that is regarded as the zero point, and as the robot drives it can know its position at
any time. The zero point is set to one of the corner of the drawing space, and as the robot
drives the calculations are made relative to that point,
Design 2: Odometry and landmark based navigation robot
Landmark navigation uses fixed landmarks that are recognized by a robot's sensors to
obtain its position every time a landmark is recognized. The robot initially knows the
appearance of these landmarks and simply searches the environment for them. Landmarks
can be artificial, such as geometric shapes like lines and circles specifically made for
navigation in mind, or they can be natural, such as objects that already appear in the
environment. One downside of this method is that a system needs a high density of
landmarks to achieve accuracy. However, when this system is used in conjunction with a
relative positioning system such as odometry, high navigation accuracy can be achieved.
The proposed design for an odometry and landmark navigation based robot uses the
exact same odometry system as the previous design with the exception of an added grid
landmark detection system. Mächler (1997) describes an approach to localize the position of
a robot in a very straightforward manner by combining the local navigation system
(odometry) with a very basic global navigation aid (grid lines). With relatively close grid
lines, the robot will synchronize its position each time the robot crosses a line thus
suppressing any error obtained from odometry readings.
Mächler's work was the foundation for
designing a navigation system that uses
a laser sensor to detect fixed landmarks
as the robot drives. An implementation
of grid mark detection system needed to
be designed in a way that is affordable
and effective. The solution to this was
building a wall around the drawing
surface that the robot drives in.
Reflective strips are distributed on the wall
every 50 millimeters, thus acting like the grid marks seen in Figure 2. The wall can be built
with pallets of wood and reflective tape at a negligible cost. Although the grid marks aren’t
physically present in the space that the robot drives in, the robot is capable of peeking to the
side to see when it has crossed a grid mark. This is accomplished by mounting a laser emitter
and a laser detector in the robot. Both the emitter and detector face sideways on the robot,
and it can sense exactly when the emitted laser bounces back on the reflective strips to itself.
When the robot detects this reflection, it is an indication that a grid line has been crossed. All
of the error that had been accumulated between the most recent and previous grid line cross,
is now suppressed because the robot changes its position to the 50 millimeter multiple of the
grid. In an example scenario, a robot will keep track of its position as it drives between the 50
millimeter mark and the 100 millimeter mark. When it crosses the 100 millimeter mark, it
Figure 2: Grid mark technique used to correct
odometry error (Machler)
had calculated its position to be 110 millimeters due to odometry errors, but its position is
recalculated to be equal to 100 millimeters. One notable restriction to this design is that the
robot needs to drive parallel to the wall because the landmarks only correct one dimension of
the robot’s position. The odometry corrections made every time the robot crosses a line
assumes that the robot has driven exactly the distance between each grid mark. Driving in a
diagonal line would mean that the robot needs to keep track of change of position in two
dimensions, making it impossible for the robot to correct its position using the grid marks.
Design 3: Beacon based navigation robot
An alternative to correcting odometry errors with landmarks is using beacon based
navigation, an absolute referenced navigation system that looks at fixed points in the robot’s
environment to continually determine its position. According to Dixon, (1997) this method
tends to require "line-of-sight" in order to function properly, as common methods of
implementation are laser, sonar or radio. The use of active beacons can make positioning
accurate and reliable, but only if the beacons are mounted accurately and the robot can take
measurements from the beacons with high accuracy.
A reliable method of achieving beacon based navigation for the scale of this project is
using beacons as triangulation points. The simplest way of achieving this is by placing three
beacons on fixed positions of the drawing surface. It is most convenient placing the beacons
in the corners so they do not obstruct the robot’s driving path. The robot’s beacon detection
mechanism is very similar to the way grid marks are detected in the landmark navigation
design. The robot has a mounted laser emitter and receiver that can detect a beacon
immediately when the laser shines directly on it. The difference between this system and the
landmark detection system is the need for the laser emitter and receiver to rotate 360 degrees
to observe all landmarks. To determine the robot’s 2D position at any point in time, a servo
motor is used to sweep the laser detector through 360 degrees. For every beacon detected, the
robot saves the angles between each beacon and obtains the 2D position by performing
trigonometric triangulation based on the three angles and the position of each beacon. The
robot’s position can be recalculated in repeated periodic time intervals that are at least long
enough to allow the servo to perform a full rotation.
Figure 3: With knowledge of beacon positions B1, B2, and B3, the robot finds a1, a2, and a3, the angles
between an arbitrary direction theta and the three beacons. The robot can use this to determine its position
{xr, yr} (Pierlot)
Common features for all designs
Despite of the navigation methods involved in each design, they all share equal
components needed to satisfy constraints that have obvious solutions. The portability aspect
of the three designs laid out is not a concerning issue because they all contain small
components that can be squeezed in a square foot space. All of the secondary requirements
were made common for the three designs.
A two-wheel drive differential driving system with PID control was chosen as a
common design choice, as this was the most effective choice for allowing the robot to be as
portable and affordable as possible, while still allowing the robot to drive on a paper surface.
A discussion on the theory of operation for different robotic systems can be found in
Appendix B. Ackerman steering was ruled out as a driving system because its only main
benefit from a differential driving system is its capability to steer smoothly while driving
forward. The robot used for this project only needs to be capable of driving in a straight line.
Using a four wheel arrangement over two wheels does give the benefit of added stability
when it comes to driving but the robot would be incapable of performing 90 degree rotations.
A two wheel drive system with a free rolling ball was the clear choice: it could manage to
perform rotations in place that is needed for the three different navigation methods discussed,
it can drive on a paper surface, and components needed are portable and affordable. If there
was a known driving method that allowed the robot to drive forward in four or more wheels
while still allowing rotations in place this would have been the ideal choice. Another
alternative would have been to implement an Omni-drive system that can allow the robot to
move forward and sideways without needing to rotate, but the parts needed to make this
happen is way beyond what the project budget is capable of.
With a two wheel drive system in mind, the issue of uneven wheel speeds was
addressed with a PID response system that ensures the robot drives straight. Fisher (2008)
explains how the PID can correct undesirable wheel speeds. One first needs to look at the
amount of encoder counts at a time T1. We then wait some amount of time and observe the
amount of encoder counts at time T2. The difference between encoder counts at T2 and T1,
when multiplied by a constant will give us a distance value. This distance divided by the
delay time gives us our instantaneous speed. The PID control loop then looks at the
derivative, integral and magnitude of our instantaneous speed, scales these values with
appropriate constants, and adds these values together to obtain a "command speed". This new
command speed drives the motors and the PID control loop re-computes a new command
speed. This algorithm will ultimately cause the instantaneous motor speeds to converge to
their appropriate values in case they slow down or speed up. A PID control system is useful
when used in 2WD systems that drive in one direction so any rotational tilting is minimized.
If one of the robot’s two wheels happens to slip or its speed becomes unsynchronized with
the other wheel, the robot will rotate and start moving outside of its straight-line path. A PID
control system prevents rotations by compensating uneven wheel speeds with immediate
corrections. There is no guarantee that this system can correct all of the robot’s rotations
perfectly, but it reduces the problem significantly.
All of the robot designs use an Arduino UNO microcontroller with an Adafruit Motor
Shield to control the robot’s operation. The use of this portable microcontroller allows the
device to be battery powered. The Arduino board is connected to the Xbee module to
wirelessly communicate with a host computer that gives the robot navigation instructions.
The last secondary requirement to be satisfied is ease of build using homemade tools. Figure
X demonstrates the robot’s structural design. A flat wooden piece is used as the robot’s main
frame. L-shaped metal brackets are screwed into the frame to hold the motors with wheels in
place. The Arduino UNO board and its’ peripherals sit on the bottom edge of the frame,
leaving plenty of spare space for future subsystems. The total cost for all of the
aforementioned components including the driving system is $180, leaving a spare $120 to
spend on additional parts needed to perfect the robot’s localization abilities.
Figure 4: Layout of robot components distributed on the wooden frame
Reasoning
The only constraints that are relevant when analyzing these three designs are the
accuracy of localization and the costs involved. The portability constraint stating that the
robot needs to occupy less than a square foot in space is satisfied by the three different
designs. All of the designs also have their secondary constraints satisfied by the common
design features. Making a decision for a design is dependent on what design holds the best
tradeoff between affordability and accuracy.
Solely using odometry as a navigation system is the most cost effective and simplest
option, but it does not allow the robot to calculate its position accurate to two centimeters.
Odometry does not require any external devices to track wheel movements. Movement
tracking is all handled by encoders embedded inside the DC motors. This is beneficial to
keep the robot design as portable as possible. A small-sized DC motor with high resolution
encoders can be purchased for around $30 a piece and does not take a significant portion of
the budget. Despite these benefits, it is not reliable for ensuring accuracy. If a robot only
depends on this relative positioning method, one has to consider the effects of accumulated
systematic errors over time. According to Borenstein (1997) an odometry system can suffer
from unequal wheel diameters, average of both wheel diameters differing from nominal
diameter, misalignment of wheels, uncertainty about the effective wheelbase (due to non-
point wheel contact with the floor), limited encoder resolution and limited encoder sampling
rate. Non-systematic sources of errors on the other hand, include uneven floors, travel over
unexpected objects on the floor, and wheel slippage. Over time, the error sources degrade the
accuracy of the robot’s positioning and there is no method to allow occasional corrections.
For these reasons, the possibility of using odometry as the only navigation system is ruled
out.
The odometry and landmark based navigation robot offers great accuracy with
affordable components. A laser emitter and receiver costs $40 and it fits perfectly within the
$120 budget to invest on navigation systems. The accuracy improvement of this system is
evident by a set of experiments performed on a robot only using robot odometry, and again
on the same robot using odometry and grid landmarks. In these experiments, the robot was
placed on the corner of a large piece of drawing paper and it was instructed to drive forward
to a 20 cm, 40 cm, 60 cm, 80 cm and 100 cm mark. The results in Table 1 show that when
the robot drives long enough without landmark correction, it violates the 2 cm error
constraint. This error just gets incrementally worse as demonstrated by the upward trend of
error in the results. On the other hand, landmark correction suppresses the upward trend in
error, thus ensuring the robot navigation is accurate within the 2 cm threshold. Despite
these experimental results, the odometry and landmark navigation design just needs one
additional feature that will allow all of the constraints to be satisfied. The primary constraints
mention that the robot needs to be able to navigate in a 2D space, but this design only
specifies how to navigate in one direction. To achieve 2D navigation, the most reasonable
approach is to replicate the grid navigation system in a second direction by building a second
wall in an edge perpendicular to the original. Whenever the robot is instructed to drive to a
2D point it first drives in one direction until the point is directly facing its left or right, it then
rotates 90 degrees and drives forward again until it reaches the 2D point.
Table 1: Error differences traveling from origin to a specified point with and without landmark navigation
Although the odometry and landmark based navigation robot satisfies all of the
constraints, it can negatively affect the user experience. The user suffers from having to build
a wall with reflective strips to his/her desired dimensions. Users also have to ensure that it is
perfectly aligned with the edges of the drawing surface every time the robot starts operating.
The user experience is not going to be considered as a constraint due to the fact that this
project has the primary goal of being the very first portable and affordable large scale laser
cutter. Just by making this project a proof of concept is satisfactory. Factoring in a good user
experience to the design is going to be an additional time and financial investment. However,
if this project was to be redesigned for designing a commercial product, the new design for
the landmark markers must be considered.
The beacon based navigation system provides a better user experience, but there is a
lot of complexity added to the system and there are no affordable parts to make this design a
viable solution. Only having to place 3 beacons on a driving surface saves the user some
frustration of building a wall with adequately placed reflective strips, making this a superior
user experience. Unfortunately, there are no available continuous rotation servo devices
under $120 that allow for specific angle tracking. Another possible solution is using step
motors as a replacement for the servo and keeping track of the motor steps. Even so, step
motors would only be rotating at steps that are too big to obtain a reliable angle
measurement. Another problem that this design suffers from is a big computational
complexity involved in making triangulation calculations frequently. The system's need for a
fast processor would also drive up the total price of components since the Arduino UNO is
not adequate for the design's specifications.
All designs considered, the odometry and landmark navigation based robot is the
most reasonable design to go forward with. The design satisfies all of the constraints,
although a new design would need to be reconsidered if this were to become a commercially
available product. For the purpose of satisfying the needs of hobbyists and artists on a
budget, this design will pave the path to building a robot that can draw artwork on a drawing
surface.
If a higher budget and time was permitted for experimentation, it would also be worth
exploring improvements to also improve on the driving subsystem. The PID control system
will not perfectly stabilize the robot’s sideways movement causing some positioning error if
the robot drives for an extended period of time. Ideally, the robot’s sideways motion needs to
be at the same level of accuracy as the forward and back motion.The experiments performed
on the odometry and landmark based designs had the robot driving for no more than 100 cm
and no significant observations in sideways error were observed. This driving system needs
to be revisited if sideways displacement becomes an issue when the robot attempts to drive in
a straight line. A four wheel drive system would have done a better job of ensuring the robot
drives straight but rotating a robot in place would have not been possible. The driving system
can also benefit by using higher resolution encoders to allow for a more precise PID control
system and an improvement in accuracy for odometry navigation. This can only be done
under the pretense that higher resolution encoders are within the budget and the
microcontroller has a processor fast enough to process all encoder counts. Another solution
to correcting sideways error would be finding an additional correction system that corrects
any incremental sources of error, similar to how landmark navigations correct incremental
error from odometry.
Conclusion
The end goal for the robot described in this paper is to provide a portable and
affordable solution to draw artwork in a 2D drawing surface. Accurate 2D navigation
methods are essential to move forward with designing a robot that is capable to move around
to draw at specific points. To accomplish 2D navigation with an affordable mobile robot,
design solutions that use odometry, landmark navigation and beacon navigation were
examined. A design that uses odometry in conjunction with landmark navigation was proven
to be the most reasonable solution. A beacon navigation system is not an affordable solution
and an odometry based system would lead to too much incremental error. In experiment
trials, it is observed that odometry error is minimally reduced with the aid of landmark
navigation, since any incremental source of error suppressed when the robot crosses every
landmark.
With a landmark navigation system in mind, there is a lot of future potential to
expand the robot's abilities to achieve other tasks that are necessary for the robot to perform
laser cuts on a drawing surface. Most of the work will come down to how the laser-cutting
device is implemented and what computer algorithms are involved to instruct the robot to cut
out a design specified in a host computer. This can be a breakthrough for artists and
hobbyists who do not have access to CNC laser cutters since this will permit laser cutting at
an affordable, portable scale with no boundaries to how long one wants to make their laser-
cut stencils. There are great aspirations from the people involved in this project to research
and design the missing subsystems and have a working prototype in the near future.
References
Borenstein, J. (1997, September). Mobile Robot Positioning: Sensors and Techniques.
Retrieved November 8, 2016, from
https://deepblue.lib.umich.edu/bitstream/handle/2027.42/34938/2_ftp.pdf
Dixon, J. (1997). Macro- to Micro- Scale Navigation. Retrieved November 08, 2016, from
http://www.doc.ic.ac.uk/~nd/surprise_97/journal/vol4/jmd/
Fisher, C. (2008, June 14). PID Control | Let's Make Robots! Retrieved November 8, 2016,
from http://letsmakerobots.com/content/pid-control
Machler, P. (1997). Robot Odometry Correction Using Grid Lines on the Floor. Retrieved
November 8, 2016, from
http://www.cs.cmu.edu/~motionplanning/papers/sbp_papers/machler_grid_odometry.
pdf
Pierlot, P. (2013). 18 Triangulation Algorithms for 2D Positioning or for the Resection
Problem: Benchmarking, software, source code in C, and documentation. (n.d.).
Retrieved November 14, 2016, from http://www.telecom.ulg.ac.be/triangulation/
Robbins, J. (2008, August 17). Wheel control theory. Retrieved from
www.robotplatform.com/knowledge/Classification_of_Robots/wheel_control_theory.
html
Appendix A: Localization Methods
The various methods for performing position measurements for navigation are
divided into two groups: Relative positioning and absolute positioning.
Relative positioning methods, also known as dead-reckoning, use the robot’s last
position to calculate its current position. Because of the use of previous references, the robot
needs to perform some calculations to predict what position it is presently in. According to
Borenstein (1997), not having a steady reference makes these systems commonly prone to
error built up over time, but this method benefits from the use of simple components. In this
paper, odometry is discussed as a solution for a relative positioning method involving wheel
motors and encoders. In a mobile robot, the left and right wheel encoders keep track of the
amount of the forward and backwards spin of the wheels over time. Using this information,
the robot can repeatedly make calculations of its current position in a 2-dimensional space.
Absolute positioning methods use reference-based systems to calculate positions
directly. Absolute positioning robots are able to take more reliable measurements with
minimal processing. The most commonly known and perhaps clearest example of an absolute
positioning method is a global positioning system (GPS). GPS references satellites in orbit to
obtain near accurate positioning. According to Borenstein (1997) GPS is more suited for
global reference navigation as opposed to determining the location of devices in a small
enclosed space. For this reason, the designs in this paper explore landmark navigation and
active beacon navigation as some possible absolute navigation methods.
As there is not a single method from either category that is a perfect solution to
mobile navigation, it is advantageous to consider different positioning methods or a
combination of both relative and absolute positioning methods.
Appendix B: Driving Methods
There are numerous design configurations that robots for driving on a flat surface,
some of which may exhibit some tradeoff between factors of cost, precision and ease in
driving multiple directions. Driving using a wheel-based system is not the only way for a
robot to move across a space, as there are other existing maneuvers such leg-like structures
and tank treads. For the purposes of a robotics project for a hobbyist, wheel-based system
significantly reduces the cost and complexity of any other system available. The
configurations to consider for a driving system involves two components: number of wheels
and wheel control systems.
Wheeled robots can manage to use whatever number of wheels is most appropriate.
According to Robbins (2008), single wheel robots lack stability and thus require very delicate
sensitive controls to prevent it from falling. This makes them hard to implement thus making
them unpractical for most applications. Two wheel robots possess the same problems as
single wheel robots since the robot body is also in need of a stabilization system. A good
example of this system is a Segway, a transportation machine with two wheels that is
constantly stabilized. An easy solution for this issue is implementing an additional free
moving wheel. When the three wheels are placed in a triangular arrangement, the robot
becomes balanced. Four wheeled robots are perhaps the most versatile and powerful of all
options available. Many transportation systems use four wheeled robots as it provides great
stability and flexibility. Many transportation systems use two of the four wheels for steering
and the other two for driving. The downside of using this system compared to a two wheel
drive robot with a free moving stabilizer is the additional cost of a forth wheel and any
additional motors needed.
With the number of wheels in mind, the next step is deciding their arrangements and
choosing a system that will drive the wheels to make the robot move and steer. For simple
and low-budget robotics projects, Robbins (2008) suggest using a differential drive system.
This uses two perfectly aligned wheels, each driven by its own motor, to drive the robot in a
desired path. To drive forward both wheels need to go at the same speed and to steer either
left or right both wheels need to be driven at opposite directions. This system is compatible
with a two wheel setup that uses an additional free moving roller ball. The assembly and
control algorithms involved in a differential drive system are very simple, but it often fails at
driving in straight lines or turning at inaccurate angles mainly due to uneven motor powers or
ruggedness of the environment. However, low motor speeds and control systems that
compensate uneven behavior can suppress these effects. Another commonly used wheel
control system best known for its use in road vehicles is Ackerman steering. This steering
system uses three wheels in a tricycle configuration or four wheels. By letting the front
wheels steer and the back wheels drive, this system is convenient for good steering control
and stability but it is incapable of performing rotation maneuvers in place. The last
configuration worth mentioning is an Omni drive system. This system uses wheels that have
smaller rolling wheels attached to the circumference. Using these wheels and an appropriate
arrangement the wheels can move in any direction without the need of rotating.

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Ed Nunez - Mobile Robot CNC Alternative

  • 1. Designing Mobile Robot Driving and Navigation Systems to Operate a Portable Laser- Cutting Device Eduardo Nunez EE 4043W Fall 2016 Medtronic PLC Not a work related report Level 2. Standard Confidentiality
  • 2. Eduardo Nunez 646 Ontario St SE Minneapolis, MN 55414 December 13, 2016 Frank M Kelso Mechanical Engineering Room 1101 MechE 111 Church St SE Minneapolis, MN 55455 Dear Professor Kelso, My pursuit to design and build an exciting personal project involving a portable and affordable laser cutter has given me exposure to many different electrical, computer and mechanical engineering disciplines. This project has also shaped how I approach the design of a project and make smart design decisions to fit the project’s goals and a conservative budget. This has been the main motivation for this paper: Designing Mobile Robot Driving and Navigation Systems to Operate a Portable Laser-Cutting Device I would like to thank the University of Minnesota’s Electrical and Computer Engineering Department (ECE) for allowing my project to be made possible through the Envision Fund, a program that allows undergraduate students to receive funding for personal projects. Sincerely, Eduardo Nunez
  • 3. Abstract The only known DIY (Do-it-yourself) devices capable of laser etching or cutting are constricted by the dimensions of the device itself. An affordable and portable alternative to currently existing devices is a two-wheel drive mobile robot that is capable of etching designs with a laser as it drives on a 2-dimensional paper surface. From the studied navigation methods, the most effective system that can be used by such robot to drive to any point in the surface uses odometry in conjunction with landmark navigation. Such navigation system prevents incremental errors, provides accuracy within two centimeters, and it can be implemented with affordable components. However, using a landmark navigation system weakens the user experience since users will need to be responsible for placing markers on the drawing surface at fixed intervals.
  • 4. DesignProposal Working Title: Designing Mobile Robot Driving and Navigation Systems to Operate a Portable Laser-Cutting Device Background Often times, artists, engineers and DIY enthusiasts need laser cutters for the purposes of engraving designs or cutting out stencils. The conventional industrial approach to laser cutting involves using a Computer Numerical Control (CNC) machine, which are very big in size. Although many open source hobby projects exist for making small scale laser cutters, they lack the ability of cutting artwork with big dimensions. The paper will present the design for a portable and affordable robot capable of laser-cutting large artwork by driving along the drawing surface. Achieving a 2-dimensional navigation system is the first step necessary to work on the other components of this project. The robot design needs to accomplish: (1) a driving system that is reasonably affordable, and (2) a localization method that is precise to a few centimeters. NOTE: The topic for this paper is non-work related, and is based on a personal project that I worked on during the Spring semester of 2015. Problem Statement To design a driving and localization system for a mobile robot; the system needs to be able to drive in a large 2-dimensional space from one arbitrary point to another with plus or minus 2 centimeters in accuracy. Design Constraints Primary Constraints 1. The robot must not occupy more than a square foot in space. 2. The robot must be able to drive from one arbitrary point to another in two dimensional space with plus or minus 2 centimeters in accuracy. 3. The total cost of the components for the robot (excluding the laser cutting device) must not exceed $300. Secondary Constraints 1. The robot should able to drive on a paper surface. 2. Power should be provided through a battery. 3. The coordinates of the robot navigation points should be provided wirelessly from a PC. 4. The robot should be fabricated without industrial machining tools or materials. Because the robot is intended to be a DIY project, its design should be simple for hobbyists to work with.
  • 5. 1 Introduction Often times, artists, engineers and Do-It-Yourself (DIY) enthusiasts need laser cutters to engrave designs or cut stencil drawings. The conventional industrial approach to laser cutting involves using a Computer Numerical Control (CNC) machine. CNC machines use two linear motors to maneuver a drawing device in a two-dimensional (2D) grid. These machines are expensive and massive in size and it has pushed the invention of smaller and affordable alternatives, many of which have open source designs available to hobbyists in websites such as instructables.com and gearbeast.com. There is one significant problem with the available small and affordable alternatives to CNC machines: the size of laser cut designs are constrained to the size of the machine. If a large laser cut design is needed, people have no alternative but to use a CNC based laser cutter. The motivation for this paper is to discuss design alternatives to currently existing laser cutting machines. The proposed designs are mainly intended to accomplish a small factor and affordable components in a laser cutting machine while permitting users to cut designs with large dimensions. The ideas presented all involve using a robot with a mounted laser device that is capable of navigating and cutting designs in an extensive surface. The designs discussed here are taken from a student led project made possible with the University of Minnesota Electrical and Computer Engineering Department (ECE) Envision Fund. This program encourages students to pursue extracurricular projects with Electrical and Computer Engineering content. So far, only the driving and localization systems of the robot have been studied. Therefore, this paper will only describe the design decisions for these systems without any mention of the laser cutting device.
  • 6. An accurate navigation system is one of the most essential components that a robot needs to accomplish for this project. A user who wishes to laser-cut a design can provide the robot a computer vector image via a host computer. The robot is used to follow the trace of every single point in every single curve described in the design. Doing so requires constantly “navigating” from point to point in a 2D plane until all of the points are covered. The problem of etching a drawing using a high power laser is a design problem reserved for future research and discussion. The report describes the constraints that were considered when designing the different 2D navigation systems. Three different design approaches are discussed as solutions to achieve an accurate and affordable 2D navigation mobile robot: odometry, landmark and odometry based navigation, and beacon based navigation. The designs were evaluated against the constraints to determine which design is the most suitable. Figures were taken from James Borenstein’s journal on Mobile Robots titled Mobile Robot Positioning: Sensors and Techniques, Vincent Pierlot’s scientific paper 18 Triangulation Algorithms for 2D Positioning or for the Resection Problem and Philip Machler’s paper Robot Odometry Correction Using Grid Lines on the Floor. The sketch showing the base components of the robot is an original figure. Problem Statement To design a driving and localization system for a mobile robot; the system needs to be able to drive in a large 2-dimensional space from one arbitrary point to another with plus or minus 2 centimeters in accuracy.
  • 7. Design Constraints Primary Constraints 1. The robot must not occupy more than a square foot in space. 2. The robot must be able to drive from one arbitrary point to another in 2D space with plus or minus 2 centimeters in accuracy. 3. The total cost of the components for the robot (excluding the laser cutting device) must not exceed $300. Secondary Constraints 1. The robot should able to drive on a paper surface. 2. Power should be provided through a battery. 3. The coordinates of the robot navigation points should be provided wirelessly from a PC. 4. The robot should be fabricated without industrial machining tools or materials. Because the robot is intended to be a DIY project, its design should be simple for hobbyists to work with. Possible Design Solutions The design solutions presented in this paper are intended to solve only the driving and localization systems of a laser-cutting robot. The main focus for designing a robot that satisfies both systems is satisfying the three primary constraints: it needs to be portable, affordable, and accurate to two centimeters. The designs considered use different localization methods to satisfy these constraints: (1) odometry, (2) odometry and landmark navigation, and (3) beacon navigation.
  • 8. Design 1: Odometry based navigation robot One relative positioning method commonly used in navigation is odometry, a system that calculates a robot’s position based on the accumulation of wheel revolutions to calculate velocity, acceleration, and orientation. This is generally done with encoders mounted on the wheels to count each tick in a revolution. Odometry provides good short-term accuracy, but is affected by an unbounded accumulation of errors. These errors can be divided into either systematic errors or non-systematic errors. Systematic errors result from imperfections on the robot, such as inaccurate wheelbase measurement or wheel misalignment. Non-systematic errors result from the robot's interaction with an environment's surface, such as wheel slippage or bumps and cracks. Keeping track of a robot moving in 2D is complicated and prone to calculation errors, but constricting the robot’s movement to one single direction makes the navigation system simpler and more effective. Figure 1 demonstrates the elements involved in a robot’s trajectory, and the calculations involved for a robot to determine its 2D position based on its previous position. In a two wheel drive system, it is possible for wheels to be moving at different speeds thus making the robot displace in an arching matter. In these cases the robot needs to make calculations from the speed of the two different wheels to determine the arch displacement. For the purposes of this design, odometry calculations are a lot simpler. The robot is constricted to drive in one direction so localization can be made without big demands in Figure 1: A robot’s position {X₀, Y₀, θ₀} is updated to position {X₁, Y₁, θ₁} given the wheel displacement SR and SL provided by the motor encoders. (Borenstein)
  • 9. computational processing and without the need of mathematically complex equations. To obtain the robot’s position at any point in time, the robot needs to consider the time that elapsed since the last time the robot calculated its position and how many rotations the wheels have made as determined by the encoders. The new position is simply equivalent to the old position plus or minus the distance recorded by the encoders. A robot with a 2WD system is capable of keeping track of its unidirectional position by starting at a known position that is regarded as the zero point, and as the robot drives it can know its position at any time. The zero point is set to one of the corner of the drawing space, and as the robot drives the calculations are made relative to that point, Design 2: Odometry and landmark based navigation robot Landmark navigation uses fixed landmarks that are recognized by a robot's sensors to obtain its position every time a landmark is recognized. The robot initially knows the appearance of these landmarks and simply searches the environment for them. Landmarks can be artificial, such as geometric shapes like lines and circles specifically made for navigation in mind, or they can be natural, such as objects that already appear in the environment. One downside of this method is that a system needs a high density of landmarks to achieve accuracy. However, when this system is used in conjunction with a relative positioning system such as odometry, high navigation accuracy can be achieved. The proposed design for an odometry and landmark navigation based robot uses the exact same odometry system as the previous design with the exception of an added grid landmark detection system. Mächler (1997) describes an approach to localize the position of a robot in a very straightforward manner by combining the local navigation system (odometry) with a very basic global navigation aid (grid lines). With relatively close grid
  • 10. lines, the robot will synchronize its position each time the robot crosses a line thus suppressing any error obtained from odometry readings. Mächler's work was the foundation for designing a navigation system that uses a laser sensor to detect fixed landmarks as the robot drives. An implementation of grid mark detection system needed to be designed in a way that is affordable and effective. The solution to this was building a wall around the drawing surface that the robot drives in. Reflective strips are distributed on the wall every 50 millimeters, thus acting like the grid marks seen in Figure 2. The wall can be built with pallets of wood and reflective tape at a negligible cost. Although the grid marks aren’t physically present in the space that the robot drives in, the robot is capable of peeking to the side to see when it has crossed a grid mark. This is accomplished by mounting a laser emitter and a laser detector in the robot. Both the emitter and detector face sideways on the robot, and it can sense exactly when the emitted laser bounces back on the reflective strips to itself. When the robot detects this reflection, it is an indication that a grid line has been crossed. All of the error that had been accumulated between the most recent and previous grid line cross, is now suppressed because the robot changes its position to the 50 millimeter multiple of the grid. In an example scenario, a robot will keep track of its position as it drives between the 50 millimeter mark and the 100 millimeter mark. When it crosses the 100 millimeter mark, it Figure 2: Grid mark technique used to correct odometry error (Machler)
  • 11. had calculated its position to be 110 millimeters due to odometry errors, but its position is recalculated to be equal to 100 millimeters. One notable restriction to this design is that the robot needs to drive parallel to the wall because the landmarks only correct one dimension of the robot’s position. The odometry corrections made every time the robot crosses a line assumes that the robot has driven exactly the distance between each grid mark. Driving in a diagonal line would mean that the robot needs to keep track of change of position in two dimensions, making it impossible for the robot to correct its position using the grid marks. Design 3: Beacon based navigation robot An alternative to correcting odometry errors with landmarks is using beacon based navigation, an absolute referenced navigation system that looks at fixed points in the robot’s environment to continually determine its position. According to Dixon, (1997) this method tends to require "line-of-sight" in order to function properly, as common methods of implementation are laser, sonar or radio. The use of active beacons can make positioning accurate and reliable, but only if the beacons are mounted accurately and the robot can take measurements from the beacons with high accuracy. A reliable method of achieving beacon based navigation for the scale of this project is using beacons as triangulation points. The simplest way of achieving this is by placing three beacons on fixed positions of the drawing surface. It is most convenient placing the beacons in the corners so they do not obstruct the robot’s driving path. The robot’s beacon detection mechanism is very similar to the way grid marks are detected in the landmark navigation design. The robot has a mounted laser emitter and receiver that can detect a beacon immediately when the laser shines directly on it. The difference between this system and the landmark detection system is the need for the laser emitter and receiver to rotate 360 degrees
  • 12. to observe all landmarks. To determine the robot’s 2D position at any point in time, a servo motor is used to sweep the laser detector through 360 degrees. For every beacon detected, the robot saves the angles between each beacon and obtains the 2D position by performing trigonometric triangulation based on the three angles and the position of each beacon. The robot’s position can be recalculated in repeated periodic time intervals that are at least long enough to allow the servo to perform a full rotation. Figure 3: With knowledge of beacon positions B1, B2, and B3, the robot finds a1, a2, and a3, the angles between an arbitrary direction theta and the three beacons. The robot can use this to determine its position {xr, yr} (Pierlot) Common features for all designs Despite of the navigation methods involved in each design, they all share equal components needed to satisfy constraints that have obvious solutions. The portability aspect of the three designs laid out is not a concerning issue because they all contain small components that can be squeezed in a square foot space. All of the secondary requirements were made common for the three designs. A two-wheel drive differential driving system with PID control was chosen as a common design choice, as this was the most effective choice for allowing the robot to be as
  • 13. portable and affordable as possible, while still allowing the robot to drive on a paper surface. A discussion on the theory of operation for different robotic systems can be found in Appendix B. Ackerman steering was ruled out as a driving system because its only main benefit from a differential driving system is its capability to steer smoothly while driving forward. The robot used for this project only needs to be capable of driving in a straight line. Using a four wheel arrangement over two wheels does give the benefit of added stability when it comes to driving but the robot would be incapable of performing 90 degree rotations. A two wheel drive system with a free rolling ball was the clear choice: it could manage to perform rotations in place that is needed for the three different navigation methods discussed, it can drive on a paper surface, and components needed are portable and affordable. If there was a known driving method that allowed the robot to drive forward in four or more wheels while still allowing rotations in place this would have been the ideal choice. Another alternative would have been to implement an Omni-drive system that can allow the robot to move forward and sideways without needing to rotate, but the parts needed to make this happen is way beyond what the project budget is capable of. With a two wheel drive system in mind, the issue of uneven wheel speeds was addressed with a PID response system that ensures the robot drives straight. Fisher (2008) explains how the PID can correct undesirable wheel speeds. One first needs to look at the amount of encoder counts at a time T1. We then wait some amount of time and observe the amount of encoder counts at time T2. The difference between encoder counts at T2 and T1, when multiplied by a constant will give us a distance value. This distance divided by the delay time gives us our instantaneous speed. The PID control loop then looks at the derivative, integral and magnitude of our instantaneous speed, scales these values with
  • 14. appropriate constants, and adds these values together to obtain a "command speed". This new command speed drives the motors and the PID control loop re-computes a new command speed. This algorithm will ultimately cause the instantaneous motor speeds to converge to their appropriate values in case they slow down or speed up. A PID control system is useful when used in 2WD systems that drive in one direction so any rotational tilting is minimized. If one of the robot’s two wheels happens to slip or its speed becomes unsynchronized with the other wheel, the robot will rotate and start moving outside of its straight-line path. A PID control system prevents rotations by compensating uneven wheel speeds with immediate corrections. There is no guarantee that this system can correct all of the robot’s rotations perfectly, but it reduces the problem significantly. All of the robot designs use an Arduino UNO microcontroller with an Adafruit Motor Shield to control the robot’s operation. The use of this portable microcontroller allows the device to be battery powered. The Arduino board is connected to the Xbee module to wirelessly communicate with a host computer that gives the robot navigation instructions. The last secondary requirement to be satisfied is ease of build using homemade tools. Figure X demonstrates the robot’s structural design. A flat wooden piece is used as the robot’s main frame. L-shaped metal brackets are screwed into the frame to hold the motors with wheels in place. The Arduino UNO board and its’ peripherals sit on the bottom edge of the frame, leaving plenty of spare space for future subsystems. The total cost for all of the aforementioned components including the driving system is $180, leaving a spare $120 to spend on additional parts needed to perfect the robot’s localization abilities.
  • 15. Figure 4: Layout of robot components distributed on the wooden frame Reasoning The only constraints that are relevant when analyzing these three designs are the accuracy of localization and the costs involved. The portability constraint stating that the robot needs to occupy less than a square foot in space is satisfied by the three different designs. All of the designs also have their secondary constraints satisfied by the common design features. Making a decision for a design is dependent on what design holds the best tradeoff between affordability and accuracy. Solely using odometry as a navigation system is the most cost effective and simplest option, but it does not allow the robot to calculate its position accurate to two centimeters. Odometry does not require any external devices to track wheel movements. Movement tracking is all handled by encoders embedded inside the DC motors. This is beneficial to keep the robot design as portable as possible. A small-sized DC motor with high resolution encoders can be purchased for around $30 a piece and does not take a significant portion of
  • 16. the budget. Despite these benefits, it is not reliable for ensuring accuracy. If a robot only depends on this relative positioning method, one has to consider the effects of accumulated systematic errors over time. According to Borenstein (1997) an odometry system can suffer from unequal wheel diameters, average of both wheel diameters differing from nominal diameter, misalignment of wheels, uncertainty about the effective wheelbase (due to non- point wheel contact with the floor), limited encoder resolution and limited encoder sampling rate. Non-systematic sources of errors on the other hand, include uneven floors, travel over unexpected objects on the floor, and wheel slippage. Over time, the error sources degrade the accuracy of the robot’s positioning and there is no method to allow occasional corrections. For these reasons, the possibility of using odometry as the only navigation system is ruled out. The odometry and landmark based navigation robot offers great accuracy with affordable components. A laser emitter and receiver costs $40 and it fits perfectly within the $120 budget to invest on navigation systems. The accuracy improvement of this system is evident by a set of experiments performed on a robot only using robot odometry, and again on the same robot using odometry and grid landmarks. In these experiments, the robot was placed on the corner of a large piece of drawing paper and it was instructed to drive forward to a 20 cm, 40 cm, 60 cm, 80 cm and 100 cm mark. The results in Table 1 show that when the robot drives long enough without landmark correction, it violates the 2 cm error constraint. This error just gets incrementally worse as demonstrated by the upward trend of error in the results. On the other hand, landmark correction suppresses the upward trend in error, thus ensuring the robot navigation is accurate within the 2 cm threshold. Despite these experimental results, the odometry and landmark navigation design just needs one
  • 17. additional feature that will allow all of the constraints to be satisfied. The primary constraints mention that the robot needs to be able to navigate in a 2D space, but this design only specifies how to navigate in one direction. To achieve 2D navigation, the most reasonable approach is to replicate the grid navigation system in a second direction by building a second wall in an edge perpendicular to the original. Whenever the robot is instructed to drive to a 2D point it first drives in one direction until the point is directly facing its left or right, it then rotates 90 degrees and drives forward again until it reaches the 2D point. Table 1: Error differences traveling from origin to a specified point with and without landmark navigation Although the odometry and landmark based navigation robot satisfies all of the constraints, it can negatively affect the user experience. The user suffers from having to build a wall with reflective strips to his/her desired dimensions. Users also have to ensure that it is perfectly aligned with the edges of the drawing surface every time the robot starts operating. The user experience is not going to be considered as a constraint due to the fact that this project has the primary goal of being the very first portable and affordable large scale laser cutter. Just by making this project a proof of concept is satisfactory. Factoring in a good user experience to the design is going to be an additional time and financial investment. However, if this project was to be redesigned for designing a commercial product, the new design for the landmark markers must be considered.
  • 18. The beacon based navigation system provides a better user experience, but there is a lot of complexity added to the system and there are no affordable parts to make this design a viable solution. Only having to place 3 beacons on a driving surface saves the user some frustration of building a wall with adequately placed reflective strips, making this a superior user experience. Unfortunately, there are no available continuous rotation servo devices under $120 that allow for specific angle tracking. Another possible solution is using step motors as a replacement for the servo and keeping track of the motor steps. Even so, step motors would only be rotating at steps that are too big to obtain a reliable angle measurement. Another problem that this design suffers from is a big computational complexity involved in making triangulation calculations frequently. The system's need for a fast processor would also drive up the total price of components since the Arduino UNO is not adequate for the design's specifications. All designs considered, the odometry and landmark navigation based robot is the most reasonable design to go forward with. The design satisfies all of the constraints, although a new design would need to be reconsidered if this were to become a commercially available product. For the purpose of satisfying the needs of hobbyists and artists on a budget, this design will pave the path to building a robot that can draw artwork on a drawing surface. If a higher budget and time was permitted for experimentation, it would also be worth exploring improvements to also improve on the driving subsystem. The PID control system will not perfectly stabilize the robot’s sideways movement causing some positioning error if the robot drives for an extended period of time. Ideally, the robot’s sideways motion needs to be at the same level of accuracy as the forward and back motion.The experiments performed
  • 19. on the odometry and landmark based designs had the robot driving for no more than 100 cm and no significant observations in sideways error were observed. This driving system needs to be revisited if sideways displacement becomes an issue when the robot attempts to drive in a straight line. A four wheel drive system would have done a better job of ensuring the robot drives straight but rotating a robot in place would have not been possible. The driving system can also benefit by using higher resolution encoders to allow for a more precise PID control system and an improvement in accuracy for odometry navigation. This can only be done under the pretense that higher resolution encoders are within the budget and the microcontroller has a processor fast enough to process all encoder counts. Another solution to correcting sideways error would be finding an additional correction system that corrects any incremental sources of error, similar to how landmark navigations correct incremental error from odometry. Conclusion The end goal for the robot described in this paper is to provide a portable and affordable solution to draw artwork in a 2D drawing surface. Accurate 2D navigation methods are essential to move forward with designing a robot that is capable to move around to draw at specific points. To accomplish 2D navigation with an affordable mobile robot, design solutions that use odometry, landmark navigation and beacon navigation were examined. A design that uses odometry in conjunction with landmark navigation was proven to be the most reasonable solution. A beacon navigation system is not an affordable solution and an odometry based system would lead to too much incremental error. In experiment trials, it is observed that odometry error is minimally reduced with the aid of landmark
  • 20. navigation, since any incremental source of error suppressed when the robot crosses every landmark. With a landmark navigation system in mind, there is a lot of future potential to expand the robot's abilities to achieve other tasks that are necessary for the robot to perform laser cuts on a drawing surface. Most of the work will come down to how the laser-cutting device is implemented and what computer algorithms are involved to instruct the robot to cut out a design specified in a host computer. This can be a breakthrough for artists and hobbyists who do not have access to CNC laser cutters since this will permit laser cutting at an affordable, portable scale with no boundaries to how long one wants to make their laser- cut stencils. There are great aspirations from the people involved in this project to research and design the missing subsystems and have a working prototype in the near future. References Borenstein, J. (1997, September). Mobile Robot Positioning: Sensors and Techniques. Retrieved November 8, 2016, from https://deepblue.lib.umich.edu/bitstream/handle/2027.42/34938/2_ftp.pdf Dixon, J. (1997). Macro- to Micro- Scale Navigation. Retrieved November 08, 2016, from http://www.doc.ic.ac.uk/~nd/surprise_97/journal/vol4/jmd/ Fisher, C. (2008, June 14). PID Control | Let's Make Robots! Retrieved November 8, 2016, from http://letsmakerobots.com/content/pid-control Machler, P. (1997). Robot Odometry Correction Using Grid Lines on the Floor. Retrieved November 8, 2016, from
  • 21. http://www.cs.cmu.edu/~motionplanning/papers/sbp_papers/machler_grid_odometry. pdf Pierlot, P. (2013). 18 Triangulation Algorithms for 2D Positioning or for the Resection Problem: Benchmarking, software, source code in C, and documentation. (n.d.). Retrieved November 14, 2016, from http://www.telecom.ulg.ac.be/triangulation/ Robbins, J. (2008, August 17). Wheel control theory. Retrieved from www.robotplatform.com/knowledge/Classification_of_Robots/wheel_control_theory. html
  • 22. Appendix A: Localization Methods The various methods for performing position measurements for navigation are divided into two groups: Relative positioning and absolute positioning. Relative positioning methods, also known as dead-reckoning, use the robot’s last position to calculate its current position. Because of the use of previous references, the robot needs to perform some calculations to predict what position it is presently in. According to Borenstein (1997), not having a steady reference makes these systems commonly prone to error built up over time, but this method benefits from the use of simple components. In this paper, odometry is discussed as a solution for a relative positioning method involving wheel motors and encoders. In a mobile robot, the left and right wheel encoders keep track of the amount of the forward and backwards spin of the wheels over time. Using this information, the robot can repeatedly make calculations of its current position in a 2-dimensional space. Absolute positioning methods use reference-based systems to calculate positions directly. Absolute positioning robots are able to take more reliable measurements with minimal processing. The most commonly known and perhaps clearest example of an absolute positioning method is a global positioning system (GPS). GPS references satellites in orbit to obtain near accurate positioning. According to Borenstein (1997) GPS is more suited for global reference navigation as opposed to determining the location of devices in a small enclosed space. For this reason, the designs in this paper explore landmark navigation and active beacon navigation as some possible absolute navigation methods. As there is not a single method from either category that is a perfect solution to mobile navigation, it is advantageous to consider different positioning methods or a combination of both relative and absolute positioning methods.
  • 23. Appendix B: Driving Methods There are numerous design configurations that robots for driving on a flat surface, some of which may exhibit some tradeoff between factors of cost, precision and ease in driving multiple directions. Driving using a wheel-based system is not the only way for a robot to move across a space, as there are other existing maneuvers such leg-like structures and tank treads. For the purposes of a robotics project for a hobbyist, wheel-based system significantly reduces the cost and complexity of any other system available. The configurations to consider for a driving system involves two components: number of wheels and wheel control systems. Wheeled robots can manage to use whatever number of wheels is most appropriate. According to Robbins (2008), single wheel robots lack stability and thus require very delicate sensitive controls to prevent it from falling. This makes them hard to implement thus making them unpractical for most applications. Two wheel robots possess the same problems as single wheel robots since the robot body is also in need of a stabilization system. A good example of this system is a Segway, a transportation machine with two wheels that is constantly stabilized. An easy solution for this issue is implementing an additional free moving wheel. When the three wheels are placed in a triangular arrangement, the robot becomes balanced. Four wheeled robots are perhaps the most versatile and powerful of all options available. Many transportation systems use four wheeled robots as it provides great stability and flexibility. Many transportation systems use two of the four wheels for steering and the other two for driving. The downside of using this system compared to a two wheel drive robot with a free moving stabilizer is the additional cost of a forth wheel and any additional motors needed.
  • 24. With the number of wheels in mind, the next step is deciding their arrangements and choosing a system that will drive the wheels to make the robot move and steer. For simple and low-budget robotics projects, Robbins (2008) suggest using a differential drive system. This uses two perfectly aligned wheels, each driven by its own motor, to drive the robot in a desired path. To drive forward both wheels need to go at the same speed and to steer either left or right both wheels need to be driven at opposite directions. This system is compatible with a two wheel setup that uses an additional free moving roller ball. The assembly and control algorithms involved in a differential drive system are very simple, but it often fails at driving in straight lines or turning at inaccurate angles mainly due to uneven motor powers or ruggedness of the environment. However, low motor speeds and control systems that compensate uneven behavior can suppress these effects. Another commonly used wheel control system best known for its use in road vehicles is Ackerman steering. This steering system uses three wheels in a tricycle configuration or four wheels. By letting the front wheels steer and the back wheels drive, this system is convenient for good steering control and stability but it is incapable of performing rotation maneuvers in place. The last configuration worth mentioning is an Omni drive system. This system uses wheels that have smaller rolling wheels attached to the circumference. Using these wheels and an appropriate arrangement the wheels can move in any direction without the need of rotating.