(PRIYA) Rajgurunagar Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
JSW-Galvalume-Brochure.pdf
1. Dec’17
JSW Steel Ltd. - CIN: l27102mh1994plc152925 | JSW Steel Coated Products Ltd.- CIN: U27100mh1985plc037346
JSW STEEL LTD.
JSW Centre, Bandra Kurla Complex, Bandra (East), Mumbai - 400051
Phone: 022 4286 1000 | Fax: 022 4286 3000 | Toll free: 1800-266-2661
Email: support.steel@jsw.in | Web: www.jsw.in
Disclaimer: While every effort has been made to ensure the
accuracy of the information contained within this publication, the
use of the information is at reader's risk and no warranty is
implied or expressed by JSW Steel with respect to the use of
information contained herein. The information in this publication
is subject to change or modification without notice. Please
contact the JSW Steel office for the latest information.
GALVALUME®
COILS
AND SHEETS
3. JSW Group
An $11 billion conglomerate, with presence across India, USA, South America & Africa, the JSW
Group is a part of the O.P. Jindal Group with strong footprints across core economic sectors,
namely, Steel, Energy, Infrastructure, Cement, also in Ventures and Sports.
The Group is paving the way for India’s development as a global superpower. JSW Steel is
India’s leading steel producerand among the world’s most illustrious steel company.The Group
is also leading in every sector that it operates in.
JSW Energy is one of the earliest private entrants into the power sector positioned strongly as
a full-spectrum integrated power company with a presence across the power sector value
chain. It is one of the most efficient Power Company in the country with one of the country's
largest open cast mining operation by volume and one of the largest private sector Hydro
Operator in India.JSW Cement creates the building blocks of India with its environment friendly
products. JSW Infrastructure is contributing to the nation’s development by providing world
class services to clients through state of- the-art ports, terminals, shipyards and other
facilities.JSW Sports runs the Sports Excellence Program (SEP) to identify, nurture and develop
Indian athletes to ensure that they bring sporting glory to the nation on the global stage. JSW
Sports also runs the Bengaluru Football Club & The Bengaluru Yodhas wrestling team.
The JSW Group is committed to creating more smiles at every step of the journey.JSW Founda-
tion, the Group’s CSR and sustainability arm, is in constant pursuit of making life better for
communities with its various initiatives in the fields of health, education, livelihood and sports,
along with art and culture.
JSW Group is proud to be charting a course to excellence that creates opportunities for every
Indian and leads to the creation of a sustainable, dynamic and developed nation.
04
05
04
4. Dolvi & Salav Works
Vijayanagar Works Salem Works
The flagship company of USD 11 billion JSW Group, JSW Steel is one of
India’s leading integrated steel manufacturers with a capacity of 18 MTPA.
It is one of the fastest growing companies in India with a footprint in over
140 countries. With state-of-the-art manufacturing facilities located in
Karnataka, Tamil Nadu and Maharashtra, it is recognized for its innovation
and quality.
JSW offers a wide gamut of steel products that includes Hot Rolled, Cold
Rolled, Bare & Pre-painted Galvanized & Galvalume®, TMT Rebars, Wire
Rods and Special Steel.
JSW Steel continues to enhance its capabilities to meet the rapidly
changing global market needs. To stay on the leading edge of technical
advancement, JSW has entered into technological collaboration with JFE
Steel Corp, Japan to manufacture high strength and advanced high
strength steel forthe automobile sector.JSW Steel has also entered into a
joint venture with Marubeni-Itochu Steel Inc. Tokyo, to set up a
state–of-the-art steel processing centers.To strengthen its global
network, the Company has also acquired a Pipe and Plate making steel
mill in Baytown, Texas in USA.Going forward, JSW Steel aims to produce 40
million tons of steel annually.
JSW Steel Ltd.
06 07
5. Vasind Works Tarapur Works Kalmeshwar Works
JSW Steel Coated Products Limited is 100% subsidiary company of JSW Steel,
having state–of-the-art manufacturing facilities in the state of Maharashtra.
JSW Steel Coated Products Ltd. is India’s largest manufacturer and exporter of
Coated Steel as well as Colour Coated Steel. The production facilities, Tarapur
and Vasind Works, are located in the vicinity of major ports. The company’s
Kalmeshwar Works is centrally located near Nagpur to serve across regions.
JSW is an ISO 9001: 2008 Certified Organization and the first licensee producer
for Galvalume® in India. The Tarapur plant is specialized in manufacturing
Ultra-Thin Coated Products. The company is also a manufacturer of appliance
grade colour coated products. JSW’s Kalmeshwar Works is the first producer of
Galvanized and Colour Coated Steel in India. JSW also has established India’s
first Appliance Grade Line to manufacture Pre Coated and Vinyl Coated Metal.
JSW Steel
Coated Products Ltd.
08 09
6. • First continuous annealing line in India
• Widest Cold Rolling Mill (upto 1870 mm width)
• India's largest Coated Steel producer
• First Licensee Galvalume® producer in India
• JSW Steel Salem works is the largest integrated Alloy and Special Steel
plant in India
• Widest Hot Strip Mill in India
• India’s most modern and largest Vertical Caster-300/260/220 x 2200 mm
• India's only Multi-Radii Bloom Caster operational at Salem works
• ZERO EFFLUENT discharge for greener & cleaner environment
• 1.6 million trees planted at Vijayanagar works, transforming the area into a
green oasis
• India’s largest Long Steel producer by installed capacity
Setting
Benchmarks
Steel Melting Shop
Blast Furnace - IV
10 11
8. 14
JSW is the first Indian company to produce Galvalume® coated steel- the coated product renowned for its excel-
lent corrosion resistance and heat reflectivity - under a technology licence from BIEC International Inc. USA.
The technology licence qualifies JSW Steel to continually access the latest product innovations and process
refinements through BIEC and the ZAC Association of which the company is a member. This ensures that JSW
Steel's product will meet the highest international standards. The alloy coated product nominally contains 55%
aluminum, 43.5% zinc and 1.5% silicon by weight. Applied by the hot-dipping process, the product is ideal for appli-
cations requiring superior corrosion resistance and heat reflectivity, typically required for building construction,
appliances, agricultural equipment and several non-exposed automotive components. The product's shiny span-
gled appearance is attractive and can be used without painting.
JSW Vishwas Plus is Aluminium- Zinc/Galvalume® coated superior corrugated sheet with enhanced corrosion
resistance and heat reflectivity. Aluminium coating offers better corrosion resistance and heat reflectivity and
Zinc coating gives galvanic protection of bare edges. This enhances the life by 2 to 4 times as compared to
galvanised sheets. JSW Vishwas Plus brand is the seal of reliability & durability and is popular amongst the people
seeking quality and long lasting product.
Galvalume®
Steel
15
Manufacturing
Facilities
Tarapur Works
JSW's Tarapur works is largest coated steel plant in a single
location specialising in manufacturing of ultra thin coated
products. The plant offers coated products catering to
several sectors and located about 100 kms from Mumbai. The
plant produces pre-painted galvanised / galvalume, galva-
nised and bare galvalume steel. It has unique service center
facility to meet the customised requirements of various
segments. The plant has zero discharge facility having multi
- effect evaporator system for effluent treatment.
Kalmeshwar Works
JSW Steel Kalmeshwar works is centrally
located 30 kms from Nagpur to cater the
requirements from all regions. It has galvanis-
ing capabilities to produce higher thickness
and higher coating. The Strict adherence to
standards of excellence in quality has lead to
attain many world renowned certification to
kalmeshwar works. JSW Kalmeshwar works is
first coated steel manufacturing facility in
India. It produces galvanised, Galvalume,
pre-painted galvanised / galvalume steel.
Vasind Works
Vasind works is
located 70 kms from Mumbai.
It is a full fledged complex with cold rolling,
galvanising and colour coating facilities. Vasind
works has India's first appliance grade colour
coating line, the grades of this line are
approved by major white good manufacturers.
It sources HR steel from Dolvi & Vijayanagar
works to manufacture value added steel
products.
GALVOS has been derived from Galvalume & Sun. GALVOS is JSW's brand new offering of premium Galvalume®
coils & sheets for the solar sector. JSW Galvos is a revolutionary offering from JSW Steel. It uses Galvalume®
instead of the traditional Galvanised steel used for fabrication. Galvalume® better suits the mounting require-
ments. Both 275 GSM Galvanized & 150 GSM Galvalume® steel have approximately the same total coating thick-
ness of 40 µm. Thus, Galvalume® not only helps you lower steel usage per megawatt of solar installation but also
lowers your capital expenses. Besides, Galvalume® lasts longer and is a Greener product. Galvalume® was
patented by BIEC International Inc., USA in 1966 and its brilliant properties have stood the test of time over the past
5 decades.
Premium GALVALUME®
Coils & Sheets
Galvos
9. Galvalume® steel composition, which combines the galvanic corrosion resistance of zinc with the barrier corro-
sion resistance of aluminium, this product was discovered by Bethlehem Steel Corporation after an extensive
research program. The coating's unique microstructure embeds zinc rich areas within an aluminium rich matrix
which, while allowing zinc to provide galvanic protection, restricts its dissolution.
Galvalume® steel can be used for roofs of all types and pitches, and can be employed for walls. It is recommend-
ed for any new building where a cost-effective maintenance for roofing system is required. Excellent resistance
to corrosion and good heat reflectivity make Galvalume® steel the preferred choice for farm building, roofing, and
siding applications. The appearance can be further enhanced with the use of pre-painted Galvalume® sheet.
17
16
HR Slitter Pickling Line Cold Rolling Mill CR Trimming Line
Continuous Galvalume Line
Cut to Length Machine
Corrugation Machine
HR Coil
Galvalume Coils
Corrugated Sheets
Manufacturing
Process
10. 19
Galvalume® steel provides a cost-effective solution for roofing and construction along with long-term perfor-
mance against rupture, perforation or structural failure. Some of the applications are:-
• Pre-engineered metal buildings
• Conventional buildings
• Landscaping
• Rain ware
• Recreation centres
Galvalume® steel can be used for roofs of all types and pitches, and can be employed for walls. It is recommend-
ed for any new building where a cost-effective maintenance for roofing system is required.
Excellent resistance to corrosion and good heat reflectivity make Galvalume® steel the preferred choice for farm
building, roofing, and siding applications. The appearance can be further enhanced with the use of pre-painted
Galvalume® sheet. In addition to steel buildings, Galvalume® sheet applications include Quonsets/Curvettes,
grain bins and silos, water tanks, and equipment storage facilities.
Galvalume® steel sheet is replacing galvanised in many residential and non-residential applications thanks to its
superior corrosion resistance and heat reflectivity. Because it does not have to be oiled and is easy to handle,
acrylic coated Galvalume® sheet is the most suitable material for unpainted roofing and siding.
Heating and Ventilation
Galvalume® sheet is a unique product which is suitable for heating & ventilation applications. It has better resis-
tance towards oxidation and can withstand temperature up to 315°C without discolorisation. lt is often used in:
• Air conditioning equipment & HVAC ducts
• Heat Plates
• Solar Heating Panels
• Heat Exchangers
Light fittings and electrical appliances
In heat sensitive applications such as oven doors, toaster components and commercial grills, Galvalume® steel
proves more economical than aluminum coated steel. Today Galvalume® steel sheets are being used successful-
ly for gas heater parts, heat exchangers, prefabricated fireplaces, water heater furnaces and heat shields, vend-
ing machine panels and parts, water cooler cabinets, commercial deep fryers, freezers and electric range inner
box panels. Among other benefits, Galvalume® sheet also extends the life of refrigerator pans and interior parts
for window air-conditioners.
Automotive
Galvalume® steel sheets are increasingly being used as a replacement for the more expensive aluminium on
trailers, vans and mobile houses. They are also more resistant to impact damage than aluminium. Major automo-
tive applications for galvalume® sheet include unexposed body and engine parts. Some automotive applications
rely more on the product's heat reflectivity like heat shields, brake pads, covers, while other auto parts like floor
pans, seat backs, truck bodies, air cleaner covers benefit from its superior corrosion resistance, good paintability
and better paint adhesion.
Galvalume® sheet's unique features makes it a product suitable for automobile applications - silencers, car
platforms, truck caps, motor bikes' horn parts, muffler parts, automotive under-body parts, hose clamps, buses
(seat backs, panels, floors) truck bodies, wind shields, wiper parts, trailers, vans, car wash components, oil filter
tubes, licence plate brackets, bus steps.
Agriculture
The excellent life of galvalume® sheet makes it suitable for a variety of agricultural applications.
• bins (grain, fruit, vegetables, feed storage)
• silos (for grain storage)
• water tanks
• fences
• farming equipment (tractors, seeding, harvesting and transportation)
• curing & drying facilities
• livestock feeders and water pans
• green house-frames
• rain water collection tanks
Other applications of Galvalume® Steel
Galvalume® in bare form and in prepainted form is being used in many other applications. Its bright surface and
superior corrosion resistance make it suitable for office furniture, cabinets, lockers, cubicles, highway signs,
metal fire places, above ground swimming pools, residential, commercial and industrial doors, playground equip-
ment, structural tubing and scaffolding, power distribution boxes etc.
Galvalume®
Application
18
11. 21
20
Advantage JSW
Superior corrosion resistance
Superior corrosion resistance means longer service life for buildings, appliances, or parts made from
Galvalume® sheet. Atmospheric test results confirm that, depending on the environment, Galvalume®
sheet (150 g/m2 or 20/um thick coating) lasts between two to four times longer than equivalent thick-
ness zinc coating (traditional galvanized sheet) and also outlasts Aluminum Coated Type 1 and Type 2
products.
Initial encouraging laboratory test results were confirmed by long term atmospheric exposure tests in
various environments ranging from severe marine to severe industrial. Additional exposure data from
licensees around the world confirms the product's superior corrosion resistance.
Heat reflectivity (cool roof)
The shiny Galvalume® surface maintains its brightness for extended periods even after exposure to
moderately high temperatures (up to 350° C). Being reflective, this bright surface ensures energy
efficiency in buildings and appliances and, as an efficient heat shield for automotive exhaust applica-
tions. To the consumer, this means lower energy costs. The US Environmental Protection Agency (EPA)
acknowledging Galvalume® sheet's high reflectivity and retained brightness has classified it as "Energy
Star® roof" material. This distinction has exclusively been accorded to Galvalume® sheet in comparison
to other steel products.
Environment-friendliness
Galvalume® sheet's higher heat reflectivity also makes it environmental friendly since it helps lower
atmospheric temperature. As per studies conducted by the EPA, higher atmospheric temperature
contributes to greater smog formation - and reducing atmospheric temperatures by a few degrees can
help reduce smog.
Formability
Galvalume® sheet can be readily roll formed on conventional roll forming equipment. It is made in a
variety of strength levels, depending on the intended application, including Forming Quality (FQ) and Full
Hard (FH). When additional formability is required for more difficult jobs, FQ or even Deep Drawing Quality
(DDQ) can also be used.
Paintability
Galvalume® sheet is an excellent substrate for paint-ability. It can be pre-painted on continuous coil
painting lines, as individual formed parts in the factory or field painted at the site. The surface is mostly
aluminium and thus readily paintable, offering consistently better paint adhesion.
Corrosion resistance of G-90 galvanized, Galvalume® Coated in Scandinavian environment.
Better return on your investment
Gives two to four times better life than galvanised steel under the same exposure
Provides galvanic protection of bare edges comparable to that of zinc coated steel
Less affected by standing water and greater resistance to humidity than either galvanized or aluminum
coated steel
Galvalume® steel roofs last longer, require less maintenance and offer exceptional value making it the
ideal alternative to traditional non-metallic roof systems. Properly designed, installed and maintained
Galvalume® roofs can provide more than 30 years of trouble-free service
The major applications of Galvalume® coated sheets around the world include
replacement of conventional galvanised and aluminium coated sheets
12. Commercial/Lock Forming Quality
23
Economic
Advantage
Galvalume®
Steel from JSW
Additional area per ton of Galvalume® coated sheet, compared to G-90 galvanized, as a function of total coated sheet
thickness
There is significantly more area for Galvalume® coated sheet, especially for light gauge sheet. This extra area translates
to a higher selling value per ton if both products are sold for the same price per unit area.
Inches mm m
ft2 m
ft2
% more area
for Galvalume® Coated
0.012
0.015
6.10%
0.025
4.80%
0.04
0.3
0.38
0.64
1
4375
3449
2021
1247
4125
3291
1966
1226
383.7
305.7
182.6
113.8
406
320
187.8
-116
2.80%
1.70%
Total Coated Area Per Ton
Sheet Thickness Galvalume® Coated G-90 Galvanized
ASTM A 792
A792M
Commercial
Quality
205/410
245/410
205/450
CS Type A
CS Type B
CS Type C
-
EN10346
20 (50 mm)
20 (50 mm)
20 (50 mm)
JIS G 3321
AS 1397
Bending &
Profiling
Quality
-
DX51D
SGLCC
270 - 500
270 min
22 (80mm)
20 (50 mm)
21 (50 mm)
24 (50 mm)
-
205 min
0.25 - 0.39 mm
0.40 - 0.59 mm
0.60 -1.20 mm
Profiling
Commercial
Forming
G1
G2 -
30 (50 mm)
27 (80 mm)
-
YS, TS requirements
to be referred from
supplier
Specification Grade Designation YSMpa TSMpa Elongation(GL) % (min) Remark
-
-
Soft drawing quality
ASTM A 792
A792M
Drawing
Quality
170/275
FS -
EN10215
24 (50 mm)
JIS G 3321
AS 1397
Drawing
Quality
Drawing
Quality
Drawing
Quality
DX52D
SGLCD
420
max.
270 min
22 (80mm)
0.25- 0.39 mm (50mm)- 25
40 - 0.59 mm (50mm) - 27
0.60 - 0.99 mm(50mm) - 31
1.0 -1.6 mm(50mm) - 32
300 max
-
-
G3 -
35 (50 mm)
32 (80 mm)
- -
Specification Grade Designation YSMpa TSMpa Elongation(GL) % (min) Remark
-
YS value applies to
skinpassed material
22
13. Dimensions
Thickness range 0.18-1.6 mm
Width Range 760-1350 mm
Length (mm) for Profile sheets 500-12000 mm
Length (mm) for Plain sheets 500-3658 mm
Length (mm) for Corrugated sheets 1829-3658 mm
Surface Quality
Specification
Spangle Regular/Suppressed
Surface Treatment Chromated Cr+6 / Chromated Cr+3 (as per ROHS Norms) / Acrylic coating-AFP(Cr+6)
Oiling Oiled/ Unoiled
Surface Roughness 0.60 to 2.0 Microns (For Skin Passed)
Cold Treatment Non Stretch Levelled /Stretch Levelled /Skin Passed
Edge Condition Trimmed/ Mill Edge
Coil Staggering
For Soft Coils 10 mm max (+/-5 mm)/Straight Winding
For Hard Coils 20 mm max (+/-10 mm)
Coil ID 508 mm/ 610 mm
Flatness 20 I units (max)
Thk. Range (mm) Total Tol.(+/-)(/um)
<0.29 20
0.30-0.39 50
0.40-0.59 60
0.60-0.79 70
0.18-1.6 80
Thickness Tolerance
25
24
Structural steel quality
ASTM A 792
A792M
Structural
Steel
Structural
Steel
Structural
quality
Structural
grade
230
255
275
340
220
250
280
320
350
550
310
360
380
450
300
330
360
390
420
560
SS33(230)
SS37(255)
SS40(275)
SS50 (340 class-1)
Ss50 (340 class-2)
Ss80 (340 class-4)
(550 class-1)
S220GD
S250GD
S280GD
S320GD
S350GD
S550GD
SGL400
SGL440
SGL490
SGL570
G250
G300
G350
G450
G500
G550
250
300
350
450
500
550
320
340
420
480
520
550
25 (50 mm)
22 (80 mm)
20 (50 mm)
18 (80 mm)
15 (50 mm)
14 (80 mm)
10 (50 mm)
9 (80 mm)
8 (50 mm)
7 (80 mm)
2 (50 mm)
2 (80 mm)
295
335
365
560
400
440
490
570
EN10215
20 (50 mm)
18 (50 mm)
16 (50 mm)
12 (50 mm)
20 (50 mm)
19 (50 mm)
18 (50 mm)
17 (50 mm)
16 (50 mm)
˜
16 (50 mm)
17 (50 mm)
18 (50 mm)
14 (50 mm)
15 (50 mm)
16 (50 mm)
18 (50 mm)
12 (50 mm)
13 (50 mm)
14 (50 mm)
16 (50 mm)
-
0.25 - 0.39 mm
0.40 - 0.59 mm
0.60 - 1.20 mm
0.25 - 0.39 mm
0.40 - 0.59 mm
0.60 - 0.99 mm
1.00 -1.20 mm
0.25 - 0.39 mm
0.40 - 0.59 mm
0.60 - 0.99 mm
1.00 -1.20 mm
-
JIS G 3321
AS 1397
Specification Grade Designation YSMpa TSMpa Elongation(GL) % (min) Remark
-
-
-
-
-
-
-
-
-
* ≥1.5 mm
* 1.0 -1.50 mm
* ≤1.0 mm
Coating Weight
AZM 150 to AZM 210 (150 gsm to 210 gsm)
14. 26
Packaging
Coil Weight
Particulars Coil Weight (MT)
AFP Coated 2.00-8.00
Non AFP Coated 2.00-25.00
Eye to Sky 2.00-7.00
Packet Weight 5.00 mt (max)
Al Zinc Coating
70 Gsm 70
150 Gsm 150
165 Gsm 165
180 Gsm 180
200 Gsm 200
Minimum Triple Spot Average (Total both sides) g/m2
Al Zinc coating
Width Range (mm) JSW Capability (mm) ASTM A 792/A792M (mm)
50-600 (slit edge) -0/+0.50 (slit) +3/-0
600-1200 Slit Edge - 0/+0.5
Mill Edge - 0/+5 +5/-0
1200-1260 Slit Edge - 0/+0.5
Mill Edge - 0/+5 +6/-0
Width Tolerance
Metric Coating Designation
Minimum Triple Spot Average
(Total both sides) g/m2
Thickness (per Side) um
Z 275 (G90) Galvanized 275 19.7
AZM 150 (AZ 50) Galvalume® Sheet 150 20.4
AZM 165 (AZ 55) Galvalume® Sheet 165 22.5
AZM 180 (AZ 60) Galvalume® Sheet 180 24.5
AZM 210 (AZ 70) Galvalume® Sheet 210 28.6
Mass Per Unit Area And Coated Thickness
Length ± 15 mm/-0 or 0.5% of total
Tolerances length (Whichever is higher)
JSW offers its products with effective packaging as per customer requirements and in compliance with interna-
tional norms. Emphasis is placed to ensure durability, prevention of any damage during transportation and
better storage. JSW with its years of experience and regular benchmarking with various national and interna-
tional companies, endeavours to improvise packaging in accordance with changing customer needs.
JSW has a stringent procedure for evaluating the competency level of suppliers for packaging material. Material
quality is verified at the well-equipped and sophisticated JSW laboratory before offering for use.
The packing requirements for export and domestic markets are different. However, the type of packaging is
determined in consideration of the following points:
• Customer needs
• Duration of transportation
• Environmental conditions during transit
• Handling during transit
• Handling at customer's premises
• Storage practices
• International regulation on package material
2
3
6
4
1
2
7
8
3
6
9
0
3
4
3
2 3
6
4
1 2
7
8
3
6 9
0
3
4
3
2 3
6 4 1
2
7
8 3
6 9
0
3
4
3
2 3 6 4
1 2 7 8 3
6 9 0 3
4
3
27
15. 28
Marking Research &
Testing facilities
Marking, in concept, leads to product accountability and verification at the time of production, transportation and
delivery. Considering the vast product range at JSW, labelling practices ensure a foolproof identification and
traceability.
• Metallurgical Microscope
• Karl Fischer Titrator
• Portaspec for Surface Chrome
• Muffle Furnace
• Computerized UTM
• Roughness Tester
• Vicker’s Hardness Tester
• Lock Former
• Salt Spray Chamber
• Digital Hardness Tester
• Salt Spray Chamber
• Optical Emission Spectrometer
• Atomic Absorption Spectrometer
• Low Magnification Microscope
• Scratch Resistance Test
• Pencil Hardness Test
• Bend Test
• Accelerated Corrosion Test
• Methyl Ethyl Ketone (MEK) Test
• Dry Film Thickness Test
29