For all those 5 sem students finding problem in making PPT, maybe due to lack of covinience or whatsoever.
THough I havent covered every shop or branch but its enough as per req
2. CONTENTS
ďSteel Authority of India Limited (SAIL)
ďIntroduction
ďProducts Profile
ďProcess flow
ďRail and Structural Mill
ďPlate Mill
ďSteel Melting Shop 2
ďAchievements
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3. Steel Authority of India Limited (SAIL) is one of the largest state
Owned steel makers in India and one of the top steel makers in the
world, With a turnover of 8681crore (US $10.71billion), the company
is among top five highest profit earning corporate of the country
Type State owned enterprise public
Industry Steel
Founded 1954
Headquarters New Delhi, India
Products Steel, flat steel products, long steel
products, Wire Products, plates
Employees 275,580(2016 dec)
Website www.sail.co.in 3
4. Special Steel Plants
oSteel Authority of India Limited (SAIL), Kanpur, Uttar Pradesh
oAlloy Steels Plants (ASP), Durgapur, West Bengal
oSalem Steel Plant (SSP), Tamil Nadu
oVisvesvaraya Iron and Steel Limited (VISL), at Bhadravathi, Karnataka
Ferro Alloy Plant
oChandrapur Ferro Alloy Plant (CFP) in Maharastra
SAIL integrated Steel Plants
oBhilai Steel Plant (BSP) in Chhattisgarh setup with Soviet Collaboration
oRourkela Steel Plant (RSP) in Orissa setup with German Collaboration
oDurgapur Steel Plant (DSP) in West Bengal setup with British Collaboration
oBokaro Steel Plant (BSL) in Jharkhand setup with Soviet Collaboration
oIISCO Steel Plant (ISP) at Burnpur, West Bengal
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5. INTRODUCTION
ďBhilai Steel Plant (BSP), a unit of Steel Authority of
India Ltd. Inaugurated at 1959 by the President of India Dr.
Rajendra Prasad with a production capacity of 1.0 million
tonne. A-public sector undertaking was conceived under
aegis of Indo-USSR Treaty in the 2nd Five year plan.
ďThe captive mines of the plant located at Dalli-Rajahara
supplies iron ore and lime stone used to be available from
Nandini captive mines. At present lime stone is procured
from outside. The other major raw material, coal is
purchased from outside either through import or from
indigenous market.
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6. ďELEVEN times of Prime Ministerâs
Trophy for best integrated Steel Plant in the Country,
Bhilai Steel Plant is Indiaâs sole producer for the rails
and heavy steel plates and major producer of
structural. The Plant is sole suppliers of the countryâs
longest rail tracks of 260 meters. With an annual
production capacity of 3.153 MT of saleable steel,
the plant also specializes in other products such as
wire rods and merchant products. Since BSP is
accredited with ISO 9001:2000 Quality
Management System Standards, all saleable steel
products of Bhilai Steel Plant come under The ISO
umbrella.
ďAt Bhilai ISO:14001 has been awarded for
Environment Management System in the Plant,
Township and DALLI MINES. It is only Steel plant to
get certificates in all these areas.
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7. Company Profile
Type Central Public Sector
Industries Metallurgical process
Founded 1955
Headquarters Bhilai, Chhattisgarh, India
Products Rails, Plates, Structurals
Website https://www.sail-
bhilaisteel.com/
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8. PRODUCTS PROFILE
Product Type Product End use Productio
n
(Tonnes/a
nnum)
A. Finished Product Rail and
structural mill
Rails in 13m, 26m, 65/78 m
length and welded panels of
130m/260m length Indian
Railways, Export Heavy
Structural Construction Crane
Rails Cranes Crossing sleepers
Broad gauge sleepers
7,50,000
Merchant Mill Light structural engineering and
construction, medium rounds
(plain & TMT), heavy rounds
(plain)
5,00,000
Wire Rods
Mill
Wire rods - plain construction
wire rods - TMT EQ wire rods
electrodes
4,20,000
Plate Mill
(upto3600mm
wide)
Plates boilers, defence, railways,
shipbuilding, LPG cylinders,
export
9,50,000
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9. Product
Type
Products End Use Production
(Tonnes/ann
um)
B. SEMIS Billets (from BBM) Re-rollers 5,33,000
Blooms (from BBM)
Narrow width slabs
CC blooms
Killed slabs
C. Pig iron Foundry
D. By products Coal chemicals, ammonium sulphate
(fertiliser), tar and tar products,
(pitch, napthalene, creosote oil,,
Anthracene oil, Dephenolised oil,
PCM etc.), Benzol & its products (NG
Benzene, Toulene, Xylene,solvent
oilslag,granulated slag from CHSG
plants & SGP for cement
manufacture
Total sealable steel 31,53,000
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12. RAIL AND STRUCTURAL MILL
Capacity - 7,50,000 T
Products
â˘Rails - R52 Kg/m & R60 Kg/m ; UTS 880 N/mm2 rails
as per IRST-12/96 specifications , Euronorms and
international standards.
â˘Thick web asymmetric rail Zu 1-60
â˘Beams - 600,500,450,400,350,300 & 250.
â˘Channels - 400,300 & 250.
â˘Angles - 200 & 150.
â˘Crossing Sleeper.
â˘Crane Rails - KP80, 100,120 & 140.
â˘Bhilai is the sole supplier of the country's longest rail
tracks of 260 metres.
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13.
14. Bhilai Rails
ďLargest producer and leading rail maker of the world.
ďFour and a half decades of experience in rail making.
ďProduced over 15 million tonnes of rails; 2.7 lakh km in length.
ďIndian Railways- Worldâs second largest rail company moves
exclusively on Bhilai rails.
ďBhilai rails are subjected to worldâs highest traffic density and axle
loads.
ďRails exported to 10 countries with exports to South Korea, New
Zealand, Argentina, Turkey, Iran, Egypt, Ghana, Bangladesh and
Malaysia.
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15. Technological Superiority
ďSteel from LD Convertor â Ladle furnace - RH Degasser â
Concast route; achieving world best level of degassing/
ďRefining to less than 1.5 ppm of hydrogen in liquid steel in
100% of heats.
ďCapability to produce as rolled lengths of 80 meter and
welded panels upto 260 meters.
ďHigh degree of Straightness due to worldâs most advanced
and Laser straightness measurement based end
straightening machine.
ďWorld class tested rails passing through state of art online
NDT equipment; Laser straightness measurement, Ultrasonic
and eddy current testing machines
ďComputer controlled automatic rail handling system and
automatic yard mapping for rail storage.
ďComputerised Rail Tracking system for collection and
storage of all process and testing related data of each rail.
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18. Bhilai Rails- Universally Certified
ďźRDSO, Indian Railways
ďźRITES Ltd
ďźISO-9001-2000 certified by LRQA (Lloyds Register Quality
Assurance)
ďźISO 14000 certified by BIS
ďźCrown Agents, London
ďźGeneral Superintendence Company, Geneva
ďźLloyds Register Of Shipping
ďźRobert W Hunt & Company
ďźOverseas Merchandise Inspection Company, Tokyo
ďźEgyptian Railways Inspection Team
ďźTuboscope Vetco Gmbh, Deutcheland
Bhilaiâs Special Purpose Rails
ďCopper Molybdenum Corrosion resistant rails
ďHigh yield strength/ UTS vanadium micro-alloyed rails
ďHigh conductivity metro rails
ďCopper-Chromium alloyed High strength Rails
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19. PLATE MILL
Capacity - 9,50,000 T
Plates thickness - 8-120 mm
Width - 1500-3270 mm
Length - 5-12.5 M
ďThe modern Plate Mill rolls out heavy and medium plates, as well as
those for pipe manufacturers. Plates of wide variety, in any required
size, and strength, chemical and physical properties, can be produced
here.
ďIt has capacity to produce high pressure, boiler quality and high tensile
steels.
ďShipbuilding plates, conforming to Lloyds specifications, and pressure
vessel boiler plates, conforming to various ASTM, ASME standards,
have withstood the challenges of nature and time. Some of the unique
features of the mill are on-line finishing facilities and off-line normalising
facilities. 19
23. ďBhilai has the widest plate mill in the country, and
it uses continuously cast slabs as input. Liquid steel
produced under controlled conditions in the LD
Converters is rinsed with argon gas to homogenise
the composition as well as to remove non-metallic
inclusions before continuous casting so as to ensure
the production of high quality feedstock for the Plate
Mill. As per customers' requirement or
specifications, plates are normalised in a roller
hearth normalising furnace.
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24. STEEL MELTING SHOP II
⢠Steel Melting Shop-II (SMS-II) is designed to produce 1.5 MT of
Cast Steel in the form of Slabs and Blooms.
⢠With every passing day, the shop has improved its systems and
processes.
⢠Many in-house modifications along with acquisition of most modern
steel making equipments have helped in fulfillment of ever
increasing customer demands in terms of quality
⢠The revised production capacity SMS-II is equipped with secondary
steel making units like VAD, Ladle Furnaceand RH Degasser to
produce low hydrogen, low sulphur and micro-alloy steels.
27. SMS-II COMPRISES CONVERTER SHOP
& CONTINUOUS CASTING SHOP
⢠THE operation cycle of the convertor is
as follows :
⢠a) Charging - 5 min
⢠b) Oxygen blowing - 20 min
⢠c) Sampling & temperature measurement - 8
min
⢠d) Corrections before tapping - 5 min
⢠e) Tapping - 5 min
⢠f) Nitrogen splashing, coating- 7 min
28. The following Bulk Materials are
handled in SMS II
⢠1) Lime.
⢠2) Calcined Dolomite.
⢠3) Lime stone.
⢠4) Coke.
⢠5) Raw Dolomite.
⢠6) Iron Ore
29. CONTINOUS CASTING SHOP
⢠Continuous Casting Shop
comprises the following sections :
⢠1) Argon Rinsing Bay
⢠2) Tundish preparation Bay
⢠3) Casting Bay
⢠4) VAD (Vacuum Arc Degassing Unit)
⢠5) Ladle Furnace
32. Achievements
ďSAIL was featured in the 2008 list of Forbes Global 2000 companies at
position 647.
ďSAIL was adjudged best PSU and conferred with Business and Economy
Leadership and Excellence Awards 2008 by Planman Media.
ďBSP won CII Sustainability Award â 2008 in independent unit category.
ďGreentech Safety Gold Award by Greentech Foundation for outstanding
achievement in Safety Management to Bhilai Steel Plant.
ďGolden Peacock Award for Combating Climate Change â 2008 for BSP.
ďNational Safety Award to Bhilai Steel Plant announced by the Ministry of
Labour & Employment, Government of India â 2008.
ďIspat Bhasha Bharati. the Rajbhasha Journal of SAIL has been awarded with
the first prize under the All India House Journal Award Scheme - 2008-09.
ďGolden Peacock Award for Corporate Social Responsibility won by Bhilai
Steel Plant (BSP) for the third year in a row - 2009
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