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MARINE FUEL CELL TECHNOLOGY
(APPLICATIONS)
PRESENTED BY:
CHARU RATNA
OUTLINE
• Concept of Fuel Cell
• Feasibility onboard - LMSR
- MV GLUTRA
• Technical innovations
CONCEPT OF FUEL CELL
TYPES OF FUEL CELL
FUEL CELL TYPE OPERATING
TEMPERATURE
ELECTRICAL
EFFICIENCY
SYSTEM
OUTPUT
POLYMER
ELECTROLYTE
MEMBRANE
(PEM)
50-100⁰C 53-58% <1KW-250KW
ALKALINE (AFC) 90-100⁰C 60% 10KW-100KW
PHOSPHORIC
ACID (PAFC)
150-200⁰C >40% 50KW-150MW
MOLTEN
CARBONATE
(MCFC)
600-700⁰C 45-47% <1KW-1MW
SOLID OXIDE
(SOFC)
600-1000⁰C 34-43% <1KW-3MW
LOW
TEMPERATURE
HIGH
TEMPERATURE
ADVANTAGES
• High efficiency
• Reduction in emissions
• Quiet operation
• Fuel Flexibility
DISADVANTAGES
• Power to weight ratio
• Investment cost
• Lifetime
FUEL CELL VS DIESEL
POSSIBLE FUELS
DIESEL
• HFO
• MDO
FUEL CELL
• Natural Gas
• Methane
• Naptha
• Hydrogen
COMPARATIVE FIGURES
OPTIONS FUEL CELL PLANT MARINE DIESEL
GENERATOR
EFFICIENCY 45-55% >40%
POWER DENSITY
(W/KG) 15 90
COST ANALYSIS
($/KW) 3000 1500
LMSR
MAJOR LOAD ON LMSR
PROPULSION 2X 24 MW UNDERWAY
(AT ALL TIMES)
BOW THRUSTER 2X 1 MW UNDERWAY/ IN
HARBOUR
CARGO HANDLING 5.2 MW AT PORT
AIR CONDITIONING 1.2 MW AT ALL TIMES
SOFC-GT HYBRID CYCLE
COMPARISON
Hybrid SOFC-GT
(proposed)
Diesel Mechanical
(existing)
Power Level(MW) 4X5 + 4=24 12X2=24
Efficiency 60 45
Volumetric Power
Density(W/L)
45 44
Gravimetric Power
Density(W/KG)
79 59
Specific Air Flow(KG/MW) 6.9 7.1
COMBINED POWER AND STEAM
GENERATION
SUMMER CONDITION WINTER CONDITION
UNDERWAY IN PORT ANCHOR UNDERWAY IN PORT ANCHOR
DIESEL
(Kg/hr)
3355 2252 3877 5382 4776 5876
FUEL CELL
(Kg/hr)
2946 1470 2946 4581 3073 4423
STEAM AND BOTTOMING PLANT
IPS POWER PLANT
• C-Compressor
T-Turbine
G-Generator
M-Motor
S-Steam Plant
PC-Power
Convertor
SB-Switch
Board
FUEL CONSUMPTION
(ORIGNAL V/S PROPOSED)
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
16 20 24
FUELCONSUMPTION(Kg/hr)
SPEED(Knots)
Fuel
cell
diesel
APPLICATION OF FUEL CELL ON
MERCHANT VESSELS
“GLUTRA”
•DIESEL POWERED, NATURAL GAS FUELLED FERRY.
•CAPACITY OF 100 CARS.
•MAIN ENGINES ABOVE MAIN DECK.
SYSTEM INSTALLATION
FUEL CELL ADDITIONAL
FUEL STORAGE EXISTING
FUEL TRANSFER EXISTING
FUEL PROCESSING ADDITIONAL
REFUELING EXISTING
ELECTRICAL STORAGE EXISTING
MAIN CONSIDERATIONS – FUEL CELL
CRITERIA FOR SELECTION
1.SAFETY
2.EFFICIENCY
3.COST
4.IMPROVEMENT POTENTIAL
5.STARTUP AND RESPONSE TIME
6.POWER SUPPLY RELIABILITY
7.POWER DENSITY
8.TECHNOLOGICAL AVAILABILITY
TYPES SUITABLE FOR MARINE USE
1. POLYMER EXCHANGE MEMBRANE FC
2. PHOSPHORIC ACID FUEL CELL
3. SOLID OXIDE FUEL CELL
GENERAL REQUIREMENTS OF FC SYSTEM
•INDEPENDENT OF EXISTING SYSTEMS.
• POWER OUTPUT TO MATCH NEEDS.
• BACKUP.
•WITHSTAND ALL WEATHERS.
•NOT IN PARALLEL WITH GENERATOR.
•SELF-SUFFICIENT.
•LIFE OF FUEL CELL CONSIDERED.
SYSTEM REQUIREMENTS FOR “GLUTRA”
•SIZE: 20Ft CONTAINER.
•INSTALLED ABOVE MAIN DECK.
•FUEL: NATURAL GAS.
•NOMINAL POWER: 50-100kW
•NORMAL POWER RANGE: 25-70kW.
•ELECTRICAL POWER: 230V AC, 50Hz.
INSTALLATION ON “GLUTRA”.
PEMFC INSTALLATION ON “GLUTRA”
CONCLUSION
• SOFC & MCFC MOST LIKELY OPTIONS.
• PEMFC ALSO COMPETING.
• MAJOR ADVANTAGE: REDUCTION IN EMISSION.
• A HYBRID GAS TURBINE/FC CYCLE.
• BOILERS TO HYBRID FC/STEAM BOTTOMING
CYCLE.
• IPS REDUCES TOTAL INSTALLED POWER USING FC.
• FUTURE INNOVATIONS TO INCREASE η.
THANK YOU
QUESTIONS?

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CONCEPT OF FUEL CELL -

  • 1. MARINE FUEL CELL TECHNOLOGY (APPLICATIONS) PRESENTED BY: CHARU RATNA
  • 2. OUTLINE • Concept of Fuel Cell • Feasibility onboard - LMSR - MV GLUTRA • Technical innovations
  • 4. TYPES OF FUEL CELL FUEL CELL TYPE OPERATING TEMPERATURE ELECTRICAL EFFICIENCY SYSTEM OUTPUT POLYMER ELECTROLYTE MEMBRANE (PEM) 50-100⁰C 53-58% <1KW-250KW ALKALINE (AFC) 90-100⁰C 60% 10KW-100KW PHOSPHORIC ACID (PAFC) 150-200⁰C >40% 50KW-150MW MOLTEN CARBONATE (MCFC) 600-700⁰C 45-47% <1KW-1MW SOLID OXIDE (SOFC) 600-1000⁰C 34-43% <1KW-3MW LOW TEMPERATURE HIGH TEMPERATURE
  • 5. ADVANTAGES • High efficiency • Reduction in emissions • Quiet operation • Fuel Flexibility DISADVANTAGES • Power to weight ratio • Investment cost • Lifetime
  • 6. FUEL CELL VS DIESEL
  • 7. POSSIBLE FUELS DIESEL • HFO • MDO FUEL CELL • Natural Gas • Methane • Naptha • Hydrogen
  • 8. COMPARATIVE FIGURES OPTIONS FUEL CELL PLANT MARINE DIESEL GENERATOR EFFICIENCY 45-55% >40% POWER DENSITY (W/KG) 15 90 COST ANALYSIS ($/KW) 3000 1500
  • 10. MAJOR LOAD ON LMSR PROPULSION 2X 24 MW UNDERWAY (AT ALL TIMES) BOW THRUSTER 2X 1 MW UNDERWAY/ IN HARBOUR CARGO HANDLING 5.2 MW AT PORT AIR CONDITIONING 1.2 MW AT ALL TIMES
  • 12. COMPARISON Hybrid SOFC-GT (proposed) Diesel Mechanical (existing) Power Level(MW) 4X5 + 4=24 12X2=24 Efficiency 60 45 Volumetric Power Density(W/L) 45 44 Gravimetric Power Density(W/KG) 79 59 Specific Air Flow(KG/MW) 6.9 7.1
  • 13. COMBINED POWER AND STEAM GENERATION SUMMER CONDITION WINTER CONDITION UNDERWAY IN PORT ANCHOR UNDERWAY IN PORT ANCHOR DIESEL (Kg/hr) 3355 2252 3877 5382 4776 5876 FUEL CELL (Kg/hr) 2946 1470 2946 4581 3073 4423
  • 15. IPS POWER PLANT • C-Compressor T-Turbine G-Generator M-Motor S-Steam Plant PC-Power Convertor SB-Switch Board
  • 16. FUEL CONSUMPTION (ORIGNAL V/S PROPOSED) 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 16 20 24 FUELCONSUMPTION(Kg/hr) SPEED(Knots) Fuel cell diesel
  • 17. APPLICATION OF FUEL CELL ON MERCHANT VESSELS
  • 18. “GLUTRA” •DIESEL POWERED, NATURAL GAS FUELLED FERRY. •CAPACITY OF 100 CARS. •MAIN ENGINES ABOVE MAIN DECK.
  • 19. SYSTEM INSTALLATION FUEL CELL ADDITIONAL FUEL STORAGE EXISTING FUEL TRANSFER EXISTING FUEL PROCESSING ADDITIONAL REFUELING EXISTING ELECTRICAL STORAGE EXISTING MAIN CONSIDERATIONS – FUEL CELL
  • 20. CRITERIA FOR SELECTION 1.SAFETY 2.EFFICIENCY 3.COST 4.IMPROVEMENT POTENTIAL 5.STARTUP AND RESPONSE TIME 6.POWER SUPPLY RELIABILITY 7.POWER DENSITY 8.TECHNOLOGICAL AVAILABILITY
  • 21. TYPES SUITABLE FOR MARINE USE 1. POLYMER EXCHANGE MEMBRANE FC 2. PHOSPHORIC ACID FUEL CELL 3. SOLID OXIDE FUEL CELL
  • 22. GENERAL REQUIREMENTS OF FC SYSTEM •INDEPENDENT OF EXISTING SYSTEMS. • POWER OUTPUT TO MATCH NEEDS. • BACKUP. •WITHSTAND ALL WEATHERS. •NOT IN PARALLEL WITH GENERATOR. •SELF-SUFFICIENT. •LIFE OF FUEL CELL CONSIDERED.
  • 23. SYSTEM REQUIREMENTS FOR “GLUTRA” •SIZE: 20Ft CONTAINER. •INSTALLED ABOVE MAIN DECK. •FUEL: NATURAL GAS. •NOMINAL POWER: 50-100kW •NORMAL POWER RANGE: 25-70kW. •ELECTRICAL POWER: 230V AC, 50Hz.
  • 24. INSTALLATION ON “GLUTRA”. PEMFC INSTALLATION ON “GLUTRA”
  • 25. CONCLUSION • SOFC & MCFC MOST LIKELY OPTIONS. • PEMFC ALSO COMPETING. • MAJOR ADVANTAGE: REDUCTION IN EMISSION. • A HYBRID GAS TURBINE/FC CYCLE. • BOILERS TO HYBRID FC/STEAM BOTTOMING CYCLE. • IPS REDUCES TOTAL INSTALLED POWER USING FC. • FUTURE INNOVATIONS TO INCREASE η.