1. SURESH KUMAR .NAMALA
Flat no 304 behind vijaya bank friend’s colony, Chandanagar Lingamplly (PO), Hyderabad,
Andhra Pradesh.
Mobile no +91 9908742213,
E – mail : kumar2011suresh@gmail.com.
Resume Title – Manager Quality Head/ Welding/ MR
MR - Establishing Procedure, Implementing, Sustaining, Monitoring , Reviewing , Analysing
data and traceability of records, Internal Audit ,calibration. customer requirements, Quality
Manuals, Document Procedure, Risk assessment, Contigency Planning, Management Review
meetings, Process flow chart, Validations of procedures ,Management of change ,maintaining
is my strongest, Non conformance, Technical specifications , Inspection , Control plans,
Product realization , testing, Awareness on quality , Work instructions , Departmental KRAs ,
Budgets , Timely delivery, making awareness of customer requirements ,Production targets,
continuous improvements .
Strong in Systems developments ASME , API Q1 , ISO 9001, 14001, 18001, QAP
standards manufacturing .
Management activities:
Plant operations, Engineering, Product development, Supply chain management,
R&D, Profit and loss activities
Manufacturing, Engineering, Commercials, R&D, logistics, Vendor development,
supply chain t metal fabrication, Welding, Painting, Plating,
Knowledge in Lean manufacturing:
Technically Profession and had completed 18yrs in engineering field successfully and
moving forward towards great achievements and challenges.
Process Knowledge :
Seeked knowledge in Process in SMAW, GMAW(MIG/MAG), GTAW, FCAW,OFW,
CAG, SAW and their defects remedies. Dissimilar metals welding ,Nonferrous welding,
automation (robot) and semi automations. Developed welding programming on robots with
parameters.
Potential Abilities
2. Developed different ways of welding process, like Stellite hard facingIn GTAW , Tungsten
hard facing In MIG, Argon Mixer gas. Reduced labour cost (like eliminating spatters).
Minimised welding distortion by implementing proper sequence. A very strong process
developed on materials like Carbon steel, Stainless steel, Duplex stainless steels, Aluminium,
Titanium etc. Implemented MFC (manufacturing charts), weld maps, weld sequence, work
instructions for ease of the operators as per process dependent. Fixture developments.
Sound knowledge in :
Fabrication , Reducing distortions, standards, drawings, symbols and codes.
Field of Special Competence:
Quality:
Making QAPs
Traceability
Stage wise final inspections
FAI (First Article inspection)
Training awareness to quality to employees.
Raw Material inspection
Consumables Test certificate.
Certificate of clearance
Documentations
Instructions
Sequence of operations
Vendor audits
Vendor assessments.
Corrective & Preventive actions
Internal Audits.
7QC tools,
CAPA,
TPI,
KAIZENS
Welding :
Welding consumables storage validity checking.
Checking for the availability of all the test certificates.
Ensuring Dimensional Inspection of all detailing components.
Conduct WQT on subcontractors welders
Training classes for welders theoretically and practically.
Conducting WPS, WPQR as per the requirements.
3. Satisfying the customer requirements.
Making surprise audits in the shop floor to ensure the process.
Qualifying the welding procedure and welder as per the standard requirements.
Ensuring availability of proper and valid test certificates of the consumables.
Proper usage of baking ovens and holding ovens.
Proper Pre heating temperature maintenance.
Ensuring the storage of Low hydrogen electrode and rutile electrode.
NDTs
Experience in different organisations :
1996-04- WIPRO (as a operator and shift supervisor).(INDIA Based)
2004-06- Indian Railways (as supervisor).(INDIA Based)
2006-12- SANDVIK ( as a engineer).(SWEDEN Based)
2012-till date in CENERG GLOBAL TOOLS (as a Welding Manager/Quality ).(USA
Based)
Qualifications:
B.E (mechanical).-IIME
Diploma in Mechanical- Guduru Govt. Polytechnic.
Industrial Training Centre (vizag govt. of Andhra Pradesh)
Naval Dock Yard Apprentice (vizag).
Additional Welding Certificates :
CSWIP 3.1,
IWT –International Welding technologist -
Advance Institute of Welding Technology(Chennai) INDIA- WPS-PQR-WPQ.
Advance Institute of Welding Technology(Chennai) INDIA– QA & QC.
ABB Robotics Training (Bangalore).INDIA
Personnel Information
Date of Birth: 20 thJanuary 1974
Languages Known, Hindi, Telugu & English
Marital status: Married