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VACCINE PRODUCTION
AZEEM ASLAM
BS BIOCHEMISTRY
LAHORE GARRISON UNIVERSITY
WHAT IS A VACCINE?
3/15/2019
• The firstvaccine was introduced by British
physician Edward Jenner,who in 1796
used the cowpox virus (vaccinia) to confer
protection againstsmallpox.
• A vaccine is a biological preparation that
improves immunity to a particulardisease.
• Vaccine, suspensionof weakened, killed, or
fragmented microorganisms or toxins or
of antibodies or lymphocytes that is
administered primarily to preventdisease
Vaccine
2
VACCINATION
3/15/2019
• Vaccination is the administration of a
vaccine to help the immune system develop
protection from a disease.
• Vaccination is the use ofvaccines to
prevent specificdiseases.
• A child gettingPolio Vaccine.
3
Types of
Vaccine
s
3/15/2019
4
• AttenuatedVaccine
• Inactivated Vaccine
• Molecular Vaccine
• Subunit Vaccine
• Conjugate Vaccine
• Recombinant Vaccine
 Inactivated Vaccines
These vaccines consist of microorganisms that have lost the ability to
cause serious illness but retain the ability to stimulate immunity. e.g. Hepatitis
 Weakened Vaccines
Inactivated vaccines are those that contain organisms that have been
killed or inactivated with chemicals or heat. Vaccines against rabies, polio and
influenza are of this type.
 Subunit Vaccines
These are made from proteins found on the surface of infectious
agents. Vaccines for influenza and hepatitis B are of thistype.
3/15/2019
5
 Conjugate Vaccines
Subunit of two antigens covalently linked with each otheromake one vaccine.
E.g.HiB (Hemophillus Influenza Type B)
 Recombinant Vaccines
Genome of a first antigen is incorporated in second antigen which act as a vector. E.g.
Hepatitis B virus Vaccine is prepared by incorporating antigen of S.cerevisae into E.coli.
 MolecularVaccine
Gene responsible for pathogenicity cut and directly inject to the
host, used plasmid as acarrier.
• Molecular vaccines produce Cellular & Humoral Immunity.
• It is not commercially available.
3/15/2019
6
HOW DOES VACCINE WORKS?
• Vaccines prevent diseases that can be dangerous, or even deadly. Vaccines greatly reduce
the risk of infection by working with the body’s natural defenses to safely develop
immunity todisease.
• Vaccines help develop immunity by imitating an infection. This type of infection, however,
almost never causes illness, but it does cause the immune system to produce T-lymphocytes
and antibodies.
• Vaccines help develop immunity by imitating an infection. This type of infection, however,
almost never causes illness, but it does cause the immune system to produce T-lymphocytes
and Once the imitation infection goes away, the body is left with a supply of “memory” T-
lymphocytes, as well as B-lymphocytes that will remember how to fight that disease in the
future.
8
VACCINE MANUFACTURING
3/15/2019
Traditional
method
using eggs
New method
using
mammalian cells
Investigational
method using
plant, Insect and
bacterial cultures
9
STEPS IN VACCINE PRODUCTION
3/15/2019
1. Selecting the Strains ForVaccine
production
2. Growing The Microorganisms
3. Isolation & Purification of
Microorganisms
4. Inactivation of Organism
5. Formulation ofVaccine
6. Quality Control and LotRelease
UP
STREAMING
PROCESSING
DOWN
STREAMING
PROCESSING
EGG BASED VACCINES
3/15/2019
• Over the last 60 years, seasonal flu
vaccines have been manufactured using
fertilized embryonic eggs.
• Using this method, it takes about four
months to produce a batch of vaccines
for a new strain of influenza virus.
• The advantages of using embryonic eggs
to manufacture seasonal flu vaccines are
that the safety and effectiveness of the
vaccines produced have been well
established.
11
3/15/2019 12
CELL BASED VACCINE PRODUCTION
3/15/2019
• The cell-based vaccine manufacturing process uses cells from
mammals to culture the influenza virus for vaccine production.
• Various pharmaceutical companies use different sources of
mammalian cell cultures for the vaccine manufacturing process.
• Baxter Healthcare uses cells extracted from the kidney of the
African Green Monkey while companies such as Solvay Biological
and Novartis Vaccines use kidney cells from canines to produce
seasonal flu vaccines.
CELL BASED VACCINES
Advantages
• The capabilityfor manufacturers to increase
vaccine production with ease.
• The ability to producevaccines faster.
• The reduced possibility of the virus culture
mutating during the manufacturing process.
• Cell-based vaccines arecultured in a
biosafety level 3 (BSL3) conditions.
• People who are allergic to vaccines made
from chicken eggs may not suffer similar
allergies to vaccines made from cell cultures.
3/15/2019
Disadvantages
• The relativelyhigher
manufacturing costs.
• This process producesfewer viruses
for vaccine manufacturing.
• This production method is relatively new
in comparison to the process using
embryonic eggs.
3/15/2019 15
EXAMPLS3/15/2019
INVESTIGATIONAL VACCINE MANUFACTURING METHODS
3/15/2019
• Investigational vaccine manufacturing methods use plant, insect cell or bacteria culture and
manufacture the viral genetic material (needed for vaccine production).
• At present, these investigational methods are still in their early developmental stages. It
is not anticipated that any of these new methods will be commercialized for the purpose
of vaccine manufacturing within the next eight to ten years.
• The advantage of these novel systems includes faster production times and a potentially
higher yield of theantigen.
• Their disadvantages include the potential contamination of a vaccine by plant or bacterial
viruses that may be present in the plant or bacterial material used to manufacture these
vaccines. Such contamination may have an impact on the vaccine’s effectiveness.
18
3/15/2019 19
WHAT ARE THE BENEFITS OF
VACCINES?
3/15/2019
Vaccines protect not only
yourself but also others
around you. If your vaccine-
primed immune system stops
an illness before it starts, you
will be contagious for a much
shorter period of time, or
perhaps not at all.
Similarly, when other people
are vaccinated, they are less
likely to give the disease to
you. Vaccines protect not
only individuals but entire
communities. That is why
vaccines are vital to the
public health goal of
preventing diseases.
If a critical number of people
within a community are
vaccinated against a
particular illness, the entire
group becomes less likely to
get the disease. This
protection is called
community immunity.
BENEFITS OF VACCINES
3/15/2019
WHAT ARE THE RISKS OF VACCINES?
3/15/2019
Vaccines can cause mild side
effects that usually appear
within a couple days. The
most common are fever or
soreness where the shot was
given.
Serious side effects from
vaccines are extremely rare.
For example, one child in a
million may have a severe
allergic reaction to the DTaP
vaccine. There is no evidence
that vaccines are linked to
chronic diseases such as
autism, autoimmune disease,
asthma, or diabetes.
REFERENCES
3/15/2019
• www.news-medical.net
• www.britannic.com/science/vaccine
• www.hsa.gov
• www.niaid.nih.gov-Vaccines
• www.kpwashingtonresearch.org/live-
healthy/all

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Vaccine production

  • 1. VACCINE PRODUCTION AZEEM ASLAM BS BIOCHEMISTRY LAHORE GARRISON UNIVERSITY
  • 2. WHAT IS A VACCINE? 3/15/2019 • The firstvaccine was introduced by British physician Edward Jenner,who in 1796 used the cowpox virus (vaccinia) to confer protection againstsmallpox. • A vaccine is a biological preparation that improves immunity to a particulardisease. • Vaccine, suspensionof weakened, killed, or fragmented microorganisms or toxins or of antibodies or lymphocytes that is administered primarily to preventdisease Vaccine 2
  • 3. VACCINATION 3/15/2019 • Vaccination is the administration of a vaccine to help the immune system develop protection from a disease. • Vaccination is the use ofvaccines to prevent specificdiseases. • A child gettingPolio Vaccine. 3
  • 4. Types of Vaccine s 3/15/2019 4 • AttenuatedVaccine • Inactivated Vaccine • Molecular Vaccine • Subunit Vaccine • Conjugate Vaccine • Recombinant Vaccine
  • 5.  Inactivated Vaccines These vaccines consist of microorganisms that have lost the ability to cause serious illness but retain the ability to stimulate immunity. e.g. Hepatitis  Weakened Vaccines Inactivated vaccines are those that contain organisms that have been killed or inactivated with chemicals or heat. Vaccines against rabies, polio and influenza are of this type.  Subunit Vaccines These are made from proteins found on the surface of infectious agents. Vaccines for influenza and hepatitis B are of thistype. 3/15/2019 5
  • 6.  Conjugate Vaccines Subunit of two antigens covalently linked with each otheromake one vaccine. E.g.HiB (Hemophillus Influenza Type B)  Recombinant Vaccines Genome of a first antigen is incorporated in second antigen which act as a vector. E.g. Hepatitis B virus Vaccine is prepared by incorporating antigen of S.cerevisae into E.coli.  MolecularVaccine Gene responsible for pathogenicity cut and directly inject to the host, used plasmid as acarrier. • Molecular vaccines produce Cellular & Humoral Immunity. • It is not commercially available. 3/15/2019 6
  • 7. HOW DOES VACCINE WORKS? • Vaccines prevent diseases that can be dangerous, or even deadly. Vaccines greatly reduce the risk of infection by working with the body’s natural defenses to safely develop immunity todisease. • Vaccines help develop immunity by imitating an infection. This type of infection, however, almost never causes illness, but it does cause the immune system to produce T-lymphocytes and antibodies. • Vaccines help develop immunity by imitating an infection. This type of infection, however, almost never causes illness, but it does cause the immune system to produce T-lymphocytes and Once the imitation infection goes away, the body is left with a supply of “memory” T- lymphocytes, as well as B-lymphocytes that will remember how to fight that disease in the future. 8
  • 8. VACCINE MANUFACTURING 3/15/2019 Traditional method using eggs New method using mammalian cells Investigational method using plant, Insect and bacterial cultures 9
  • 9. STEPS IN VACCINE PRODUCTION 3/15/2019 1. Selecting the Strains ForVaccine production 2. Growing The Microorganisms 3. Isolation & Purification of Microorganisms 4. Inactivation of Organism 5. Formulation ofVaccine 6. Quality Control and LotRelease UP STREAMING PROCESSING DOWN STREAMING PROCESSING
  • 10. EGG BASED VACCINES 3/15/2019 • Over the last 60 years, seasonal flu vaccines have been manufactured using fertilized embryonic eggs. • Using this method, it takes about four months to produce a batch of vaccines for a new strain of influenza virus. • The advantages of using embryonic eggs to manufacture seasonal flu vaccines are that the safety and effectiveness of the vaccines produced have been well established. 11
  • 12. CELL BASED VACCINE PRODUCTION 3/15/2019 • The cell-based vaccine manufacturing process uses cells from mammals to culture the influenza virus for vaccine production. • Various pharmaceutical companies use different sources of mammalian cell cultures for the vaccine manufacturing process. • Baxter Healthcare uses cells extracted from the kidney of the African Green Monkey while companies such as Solvay Biological and Novartis Vaccines use kidney cells from canines to produce seasonal flu vaccines.
  • 13. CELL BASED VACCINES Advantages • The capabilityfor manufacturers to increase vaccine production with ease. • The ability to producevaccines faster. • The reduced possibility of the virus culture mutating during the manufacturing process. • Cell-based vaccines arecultured in a biosafety level 3 (BSL3) conditions. • People who are allergic to vaccines made from chicken eggs may not suffer similar allergies to vaccines made from cell cultures. 3/15/2019 Disadvantages • The relativelyhigher manufacturing costs. • This process producesfewer viruses for vaccine manufacturing. • This production method is relatively new in comparison to the process using embryonic eggs.
  • 16. INVESTIGATIONAL VACCINE MANUFACTURING METHODS 3/15/2019 • Investigational vaccine manufacturing methods use plant, insect cell or bacteria culture and manufacture the viral genetic material (needed for vaccine production). • At present, these investigational methods are still in their early developmental stages. It is not anticipated that any of these new methods will be commercialized for the purpose of vaccine manufacturing within the next eight to ten years. • The advantage of these novel systems includes faster production times and a potentially higher yield of theantigen. • Their disadvantages include the potential contamination of a vaccine by plant or bacterial viruses that may be present in the plant or bacterial material used to manufacture these vaccines. Such contamination may have an impact on the vaccine’s effectiveness.
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  • 19. WHAT ARE THE BENEFITS OF VACCINES? 3/15/2019 Vaccines protect not only yourself but also others around you. If your vaccine- primed immune system stops an illness before it starts, you will be contagious for a much shorter period of time, or perhaps not at all. Similarly, when other people are vaccinated, they are less likely to give the disease to you. Vaccines protect not only individuals but entire communities. That is why vaccines are vital to the public health goal of preventing diseases. If a critical number of people within a community are vaccinated against a particular illness, the entire group becomes less likely to get the disease. This protection is called community immunity.
  • 21. WHAT ARE THE RISKS OF VACCINES? 3/15/2019 Vaccines can cause mild side effects that usually appear within a couple days. The most common are fever or soreness where the shot was given. Serious side effects from vaccines are extremely rare. For example, one child in a million may have a severe allergic reaction to the DTaP vaccine. There is no evidence that vaccines are linked to chronic diseases such as autism, autoimmune disease, asthma, or diabetes.
  • 22. REFERENCES 3/15/2019 • www.news-medical.net • www.britannic.com/science/vaccine • www.hsa.gov • www.niaid.nih.gov-Vaccines • www.kpwashingtonresearch.org/live- healthy/all