03c-eil-mr-3002-dd1059.pdf

EPCM Consultany Services Part-B, Stage-1 for laying heat traced
pipeline project with associated facilities (HTPL) at BPCL Mumbai
Refinery
PIPES-CS(WELDED)-I
(Document No : A874-000-WA-MR-3002)
Page 1 of 146

Click on the Document Title to go to that section of the document
Table of Contents
Document Number Rev. Document Title Page
Number
A874-000-WA-MR-
3002
A PIPES-CS(WELDED)-I 3
6-44-0051 6 Technical notes for pipes. 6
6-81-0002 5 ITP for welded pipes 16
6-78-0001 1 Specification for quality management system requirements from
bidders
22
6-78-0003 1 Specification for documentation requirement from suppliers 29
AE-S-5430-Rev 1 1 AE-S-5430 38
A874-000-16-43-
ATR-3002
B ADDITIONAL TECHNICAL REQUIREMENTS 144
A874-000-16-43-SK-
0001
B PIPING STUDIES / SKETCHES 146
Page 2 of 146

This
drawing
and
design
it
covers
are
property
of
ENGINEERS
INDIA
LIMITED.
They
are
merely
loaned
on
the
borrower's
express
agreement
that
it
will
not
be
reproduced,
copied,
exhibited
nor
used
except
in
the
limited
way
and
private
use
permitted
by
written
consent
given
by
the
lender
to
the
borrower
for
the
intended
use.
EIL-1641-515
Rev.0
A4-210x297
EIL
-
588
A
-
216
x
279
ENGINEERS INDIA LIMITED
NEW DELHI
Project:
Client:
MUMBAI-BPCL
BPCL
Requisition No. Rev
A874-000-WA-MR-3002 A
Page 1 of 3
MATERIAL REQUISITION (TOP SHEET)
ITEM: PIPES-CS(WELDED)-I Issue Status
1. -> Entire Requisition Issued
2. -> Only Revised Pages are Issued
(Fill 1 or 2 from below in this bracket)
DOCUMENT NUMBER
(Always quote this document number given below as reference)
A874 000 WA 3002
MR 10/03/2017 16/43
A
JOB NO. UNIT/
AREA
COST
CENTRE
DOC
CODE
SR.NO. REV DATE
ORIGINATING
DIVN./DEPT
VENDOR NAME
VENDOR CODE
Material to be delivered at (job site) BPCL, MUMBAI within the delivery period specified in the "Request For Quotation"
(RFQ).
Notes :
This page is a record of all the Revisions of this Requisition.
The nature of the Revision is briefly stated in the "Details" column below, the Requisition in its entirety shall be
considered for contractual purposes.
When a Requisition is revised, only the revised pages may be issued.
When revised pages only are issued, the revised pages shall form part of the original Requisition. The original
requisition alongwith the revised pages shall be considered in its entirety for contractual purposes.
A 10/03/2017 ISSUE MR FOR BIDS
[ ]
Vendors are required to quote strictly as per technical specifications / notes stipulated in the material requisition. The
offers with deviations are likely to be summarily rejected.
1.
2.
3.
4.
5.
MR Category :I
SM PKA LKK
This is a system generated approved document and does not require signature
REV. DATE BY CHK. APPD. DETAILS
Page 3 of 146

This
drawing
and
design
it
covers
are
property
of
ENGINEERS
INDIA
LIMITED.
They
are
merely
loaned
on
the
borrower's
express
agreement
that
it
will
not
be
reproduced,
copied,
exhibited
nor
used
except
in
the
limited
way
and
private
use
permitted
by
written
consent
given
by
the
lender
to
the
borrower
for
the
intended
use.
EIL-1641-515
Rev.0
A4-210x297
EIL
-
588
A
-
216
x
279
NEW DELHI
Project:
Client:
MUMBAI-BPCL
BPCL
Requisition No. Rev
A874-000-WA-MR-3002 A
Page 2 of 3
LIST OF ATTACHMENT
DOCUMENT TITLE
SR. NO DOCUMENT NO.
REVISION
NO. DATE
1
2
3
4
5
6
7
TECHNICAL NOTES FOR PIPES
INSPECTION AND TEST PLAN FOR
WELDED PIPES
SPECIFICATION FOR QUALITY
MANAGEMENT SYSTEM REQUIREMENTS
FROM BIDDERS
SPECIFICATION FOR DOCUMENTATION
REQUIREMENTS FROM SUPPLIERS
ADDITIONAL TECHNICAL
REQUIREMENTS
ORIENTATION OF HIGH TEMPERATURE
MASKING TAPE ON LINE PIPE
BPCL TECHNICAL SPECIFICATION OF
PAINT COATING
6-44-0051
6-81-0002
6-78-0001
6-78-0003
A874-000-16-43-ATR-
3002
A874-000-16-43-SK-
0001
AE-S-5430
6
4
1
1
B
B
1
25/09/2014
17/06/2013
12/03/2015
12/03/2015
07/03/2017
07/03/2017
31/03/2015
Page 4 of 146

This
drawing
and
design
it
covers
are
property
of
ENGINEERS
INDIA
LIMITED.
They
are
merely
loaned
on
the
borrower's
express
agreement
that
it
will
not
be
reproduced,
copied,
exhibited
nor
used
except
in
the
limited
way
and
private
use
permitted
by
written
consent
given
by
the
lender
to
the
borrower
for
the
intended
use.
EIL-1641-515
Rev.0
A4-210x297
EIL
-
588
A
-
216
x
279
NEW DELHI
Project:
Client:
MUMBAI-BPCL
BPCL
Requisition No. Rev
A874-000-WA-MR-3002 A
Page 3 of 3
MR ATTACHMENT
SR.NO. DETAIL DESCRIPTION QTY. U. RATE TOT.VALUE CDD
PIPE, B-36.10, ASTM A 672 GR.B60 CL.12, BE, E.FS.W
PIPE, B-36.10, ASTM A672GR.B60 CL.12(PAINTED), BE, E.FS.W
Item Description:
Item Description:
PI2A813Z02018ZZZZ
PI2A813Z02219ZZZZ
PI2A813Z02419ZZZZ
PI2A813Z02518ZZZZ
PI2X313Z02419ZZZZ
16.0 INCH, STD
20.0 INCH, XS
24.0 INCH, XS
26.0 INCH, STD
24.0 INCH, XS
21 METRES
15 METRES
951 METRES
141 METRES
5264 METRES
1
2
3
4
5
ITEMCODE
Page 5 of 146

ENGINEERS TECHNICAL NOTES FOR
5fg-
ar I~-3
dg INDIA LIMITED PIPES
IA GoN of Indo Undeflakng)
STANDARD SPECIFICATION No.
6-44-0051 Rev. 6
Page 1 of 10
lebri ch i•JA
TECHNICAL NOTES
FOR PIPES
6 25.09.14
REVISED AND ISSUED AS STANDARD
SPECIFICATION SH' K ATD(‘
'
:' SC
5 31.12.13
SPECIFICATION UK SH AK RN SC
4 04.07.08
SPECIFICATION RN SC DM VC
3 15.03.00
SPECIFICATION
RN BRB NS AS
2 04.04.94
HYDROTEST & I.G.C. TEST CLAUSES
REVISED
AKG BPV GRR AS
Rev.
No
Date Purpose
Prepared
by
Checked
by
Standards
Committee
Convenor
Standards
Bureau
Chairman
Approved by
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
Page 6 of 146

INDIA LIMITED PIPES
IA Govt ot Intha Undertalfing)
6-44-0051 Rev. 6
Page 2 of 10
rivvottt.1.5trool,
Abbreviations:
ANSI American National Standards Institute
API American Petroleum Institute
ASME American Society of Mechanical Engineers
ASTM American Society for Testing & Materials
BHN Brinell Hardness Number
BIS Bureau of Indian Standards
E.FS.W Electric Fusion Weld
E.R.W Electric Resistance Weld
HAZ Heat Affected Zone
HIC Hydrogen Induced Cracking
IBR Indian Boiler Regulations
IGC Inter Granular Corrosion
IS Indian Standard
LT Low Temperature
MR Material Requisition
NACE MR National Association of Corrosion Engineers : Material Requirement
NB Nominal Bore
NPT Nominal Pipe Thread
PMI Positive Material Identification
PR Purchase Requisition
SMYS Specified Minimum Yield Strength
SS Stainless Steel
Piping Standards Committee
Convenor : Mr. R. Nanda
Members : Mr. M. Ismaeel
Mr. Amrendra Kumar
Mr. G. Balaji
Mr. K.J. Harinarayanan (HMTD)
Mr. P P Lahiri / Mr. S. Ghoshal (SMMS)
Mr. S. Mukherjee (Construction)
Mr. K.V.K. Naidu (Projects)
Page 7 of 146

$
;
fgW 21
5
4-
1+fV7R rwnrt ,
151,70541,
INDIA LIMITED
IA Govl of lodia Undeftalong)
6-44-0051 Rev. 6
Page 3 of 10
PIPES
CONTENTS
1.0 GENERAL 4
2.0 IBR PIPES 6
3.0 ACCEPTABLE DEVIATIONS 7
4.0 HYDROSTATIC TEST 7
5.0 MARKING AND DESPATCH 10
6.0 REFERENCES 10
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL —All rights reserved
Page 8 of 146

2f5le'g INDIA LIMITED PIPES
IA Govl ol lnaia Undertakog)
6-44-0051 Rev. 6
Page 4 of 10
1.0 GENERAL
1.1 A11 pipes and their dimensions, tolerances, chemical composition, physical properties, heat
treatment, hydrostatic test and other testing and marking requirements shall conform to the
latest codes and standards specified in the material requisition (MR). Supplier shall strictly
comply with MR/PR stipulations and no deviations shall be permitted. Post Order
Concession/Deviation Permit 5-0000-0180-F1 as mentioned in Cl. 5.18 of Specification for
Quality Management System Requirements from Bidders (6-78-0001) is not applicable.
1.2 Testing
1.2.1 Test reports shall be supplied for all mandatory tests as per the applicable material
specifications. Test reports shall also be furnished for any supplementary tests as specified in
the MR & Clauses 1.10 & 1.11.
1.2.2 Material test certificates (physical property, chemical composition & heat treatment report)
shall also be furnished for the pipes supplied.
1.2.3 PMI shall be performed as per the scope and procedures as defined in the spec for PMI at
Supplier's Works (6-81-0001).
1.2.4 Refer to specification nos. 6-81-0002 and 6-81-0003 for Inspection & Test plans for welded
pipes and seamless pipes respectively.
1.3 Manufacturing Processes
1.3.1 Steel made by acid Bessemer process shall not be acceptable.
1.3.2 A11 longitudinally welded pipes should employ only automatic welding.
1.4 Pipe shall be supplied in single or double random length of 4 to 7 and 7 to 14 meters
respectively.
1.5 a. Seamless and E.R.W. pipes shall not have any circumferential seam joint in a random
length. However, in case of E.FS.W pipe, in one random length one welded
circumferential seam of same quality as longitudinal weld is permitted. This weld
shall be at least 2.5 m from either end. The longitudinal seams of the two portions
shall be staggered by 90°. Single random length in such cases shall be 5 to 7 m.
b. Unless otherwise mentioned in the respective material code, E.FS.W pipes < 36" shall
not have more than one longitudinal seam joint and E.FS.W pipes 36" shall not
have more than two longitudinal seam joints.
1.6 Pipe with screwed ends shall have NPT external taper pipe threads conforming to
ASME/ANSI B1.20.1 up to 1.5" NB & IS 554 for 2" to 6" NB.
Copyright EIL — All rights reserved
Format No. 8-00-0001-F1 Rev. 0
Page 9 of 146

wlrrT t,vcrtVItISOIstt)
INDIA LIMITED PIPES
IA Govt ol Intlia Gott000k,o9)
6-44-0051 Rev. 6
Page 5 of 10
1.7 Pipe with beveled ends shall be in accordance with ASME B16.25. Weld contours shall be as
follows:
Material Wall Thickness Weld Contour
Carbon Steel (Except
Low Temp. Carbon Steel)
Up to 22 mm Figure 2 Type A
> 22 mm Figure 3 Type A
Alloy Steel,
Stainless Steel &
Low Temp. Carbon Steel
Up to 10 mm Figure 4
> 10 mm & Up to 25 mm Figure 5 Type A
> 25 mm Figure 6 Type A
1.8 Galvanized pipes shall be coated with zinc by hot dip process conforming to IS 4736 / ASTM
A 153.
1.9 All austenitic stainless steel pipes shall be supplied in solution annealed condition. All types
of 321 or 347 stainless steel pipes shall be in a stabilized heat treated condition. Stabilizing
heat treatment shall be carried out subsequent to the normal solution annealing. Soaking time
& holding temp. for stabilizing heat treatment shall be 4 hrs & 900°C respectively.
1.10 I.G.C. Test for Stainless Steels
1.10.1 For all austenitic stainless steel pipes inter-granular corrosion test shall have to be conducted
as per following:
ASTM A262 Practice "B" with acceptance criteria of "60 mils/year (max.)".
OR
ASTM A262 Practice E with acceptance criteria of no cracks at 20X magnification and
microstructure to be observed at 250X magnification shall ensure the absence of any cracks/
fissures. When testing is conducted as per practice 'E' photograph of microstructure shall be
submitted for record.
1.10.2 When specifically asked for in MR for high temperature application of some grades of
austenitic stainless steel (eg.SS 309, 310, 316, 316H etc.) ASTM A262 Practice "C" with
acceptance criteria of "15 mils/year (max.)" shall have to be conducted.
1.10.3 For the IGC test as described in 1.10.1 & 1.10.2, two sets of samples shall be drawn from each
solution annealing lot; one set corresponding to highest carbon content and the other set
corresponding to the highest pipe thickness.
All welded pipes indicated as `CRY0' & `LT' in MR shall be impact tested per requirement
& acceptance criteria of ASME B31.3. The impact test temperature shall be -196°C & -45°C
for stainless steel and carbon steel respectively unless specifically mentioned otherwise in
MR.
1.12 NACE/HIC Requirements
1.12.1 Pipes under "NACE" category and those designated as "HIC1" shall meet the requirements
given in NACE MR-0103 unless mentioned otherwise.
1.12.2 Pipes made from plates and designated as "HIC1" shall meet the HIC requirements of EIL
specification 6-79-0013 unless mentioned otherwise.
Page 10 of 146

`51
1 ENGINEEFZS TECHNICAL NOTES FOR
5fga 02-
eg INDIA LIMITED
Ift Govt of UnciertaNingf
PIPES
6-44-0051 Rev. 6
Page 6 of 10
1.11UR ertcnt ,
TR,1
-
4.1)
1.13 Specified heat treatment for carbon steel and alloy steel and solution annealing for stainless
steel pipes shall be carried out after weld repairs. Number of weld repairs at the same spot
shall be restricted to maximum two by approved repair procedure.
1.14 For black or galvanized pipes to IS 1239, the minimum percentage of elongation shall be
20%.
1.15 All 1Cr-V2Mo and 11/4Cr-1/4Mo seamless pipes shall be normalised and tempered.
1.16 For all welded alloy steel pipes with mandatory requirement of heat treatment and
radiography, radiography shall be performed after heat treatment.
1.17 For Hydrogen service pipes following special requirements shall also be met:
1.17.1 All carbon steel pipes having wall thickness 9.53 mm (0.375") and above shall be normalised.
Cold drawn pipes shall be normalised after the final cold draw pass for all thicknesses.
1.17.2 All alloy steel (Cr-Mo) pipes shall be normalised and tempered. The normalising and
tempering shall be a separate heating operation and not a part of the hot forming operation.
The maximum room temperature tensile strength shall be 100,000 psig.
1.17.3 For carbon steel Pipes, hardness of weld and HAZ shall be 200 BHN (max.). For alloy steel
Pipes, hardness of weld and HAZ shall be 225 BHN (max.).
1.17.4 For all austenitic stainless steels, the weld deposit shall be checked for ferrite content. A
Ferrite No.(FN) not less than 3% and not more than 10% is required to avoid sigma phase
embrittlement during heat treatment. FN shall be determined by Ferritescope prior to post
weld heat treatment.
1.17.5 For all Carbon steel and Alloy steel pipes with wall thickness over 20mm, Charpy-V Notch
impact testing shall be carried out in accordance with paragraph UG-84 of ASME Section
VIII, Div-1 for weld metal and base metal from the thickest item per heat of material and per
heat treating batch. Impact test specimen shall be in complete heat treated condition and
accordance with ASTM A370. Impact energies at 0°Celsius shall average greater than 27J (20
ft-lb) per set of three specimens, with a minimum of 19J (15 ft-lb).
1.18 For dual grades of SS where specified, chemical composition and mechanical properties of
both grades specified shall be ensured.
2.0 IBR PIPES
2.1 IBR Documentation
2.1.1 Pipes under purview of IBR shall be accompanied with IBR certificate original in Form III-A
duly approved and countersigned by IBR authority/local authority empowered by the Central
Boiler Board of India(Photocopy of the original certificate duly attested by the local boiler
inspector where the supplier is located is the minimum requirement for acceptance) or Form
III-D [for well known pipe manufacturers as per IBR] signed by Manufacturer's authorized
representative. Well known pipe manufacturers, as recognized by IBR, shall submit a duly
attested copy of Form XVI-G along with Form
2.1.2 For materials 11/4Cr - V2Mo (ASTM A335 Gr.P11 / A691 Gr.11/4Cr), 21/4Cr - 1Mo (ASTM
A335 Gr.P22 / A691 Gr.21/4Cr) & 9Cr -1Mo-V (A335 Gr.P91/A691 Gr.91), Form III-A
approved by IBR shall include the tabulation of Et, Sc & Sr values for the entire temperature
range given below. Et, Sc & Sr values shall be such that throughout the temperature range
Page 11 of 146

$R-ar 22-
eg
1.177, rrmrr ans~›
INDIA LIMITED
IA Govt ot India Undertalfingt
6-44-0051 Rev. 6
Page 7 of 10
PIPES
E,/ 1.5
Sr / 1.5
Sc
where ,
SA Allowable stress at the working metal temperature.
Yield point (0.2% proof stress at the working metal temperature)
S, The average stress to produce elongation of 1%(creep) in 100000 hrs at the
working metal temperature.
Sr The average stress to produce rupture in 100000 hrs at the working metal
temperature and in no case more than 1.33 times the lowest stress to produce
rupture at this temperature.
SA (psi)
Temp(°F)
Material
500 600 650 700 750 800 850 900 950 1000 1050 1100
A335 Gr.P11 17200 16700 16200 15600 15200 15000 14500 12800 9300 6300 4200 2800
A691 Gr.11/4Cr 18900 18300 18000 17600 17300 16800 16300 15000 9900 6300 4200 2800
A335 Gr.P22 /
A691 Gr.21/4Cr
17900 17900 17900 17900 17900 17800 14500 12800 10800 7800 5100 3200
A335 Gr.P91/
A691 Gr.91
28100 27700 27300 26700 25900 24900 23700 22300 20700 18000 14000 10300
Note : SA values shall be as per the latest edition prevai ing.
2.2 For carbon steel pipes under IBR the chemical composition shall conform to the following:
Carbon (max) 0.25%
Others (S, P, Mn) As prescribed in IBR.
The chemical composition as indicated in this clause is not applicable for pipes other than IBR
services.
3.0 ACCEPTABLE DEVIATIONS
3.1 Pipes to IS 3589 Gr.410 are acceptable in place of IS 3589 Gr.330.
3.2 Pipes of Grades SS317 of corresponding material are acceptable in place of Grades SS316 or
SS316(2.5 Mo min.).
3.3 Pipes of Grades SS317L of corresponding material are acceptable in place of Grades SS316L
or SS316L(2.5Mo min.).
3.4 Seamless pipes are acceptable in place of welded pipes except in the case of welded
SS321/SS321H pipes with nominal thickness greater than 9.53mm.
4.0 HYDROSTATIC TEST
4.1 A11 pipes shall be hydrostatically tested.
SA
Page 12 of 146

~_le7
e5
•
INDIA LIMITED PIPES
IA Govt of Incha Undertalting)
6-44-0051 Rev. 6
Page 8 of 10
4.2 The mill test pressure shall be as follows:
4.2.1 Seamless, E.R.W. & Spiral Welded
a) Carbon Steel
Material Std. Test Pressure Std.
ASTM A106 Gr.B ASTM A530
API 5L Gr.B, Seamless API 5L
API 5L, E.R.W. API 5L
API 5L, Spiral API 5L
ASTM A333 Gr.3 & 6, Seamless ASTM A530
ASTM A333 Gr.3 & 6, E.R.W. ASTM A530
b) Seamless Alloy Steel
ASTM A335 Gr.P1, P12, P11, P22, P5, P9 ASTM A530
ASTM A268 TP 405, TP410 ASTM A530
c) Seamless Stainless Steel
ASTM A312 Gr.TP 304, 304L,
316L, 316H, 321, 347
304H, 316, ASTM A999
d) Seamless Nickel Alloy
ASTM B161 UNS No. 2200 ASTM B161
e) Welded Nickel Alloy
ASTM B725 UNS No. 2200,4400 ASTM B725
Page 13 of 146

41
01 -
eg INDIA LIMITED PIPES
IA Govt of Indo UnclertaNngt
6-44-0051 Rev. 6
Page 9 of 10
4.2.2 Electric Fusion Welded
a) Carbon Steel & Alloy Steel E.FS.W (16" & above)
API 5L Gr.B P = 2ST/D
ASTM A671 Gr.CC65, 70 (C1.32) S = 90% of SMYS
ASTM A672 Gr.C60, 65, 70 (CI.12,22) Except for API 5L Gr.B
ASTM A671 Gr.CF60, 65, 66, 70 (C1.32) S = 85% of SMYS
ASTM A691 Gr.V2Cr, 1Cr, 11/4Cr, 21/4Cr, For API 5L Gr.B
SCr, 9Cr (C1.42) T = Nominal Wall Thickness
D = O.D of Pipe
b) Stainless Steel E.FS.W (2" to 6")
The hydrostatic test pressure in kg/cm2 for the following materials shall be as given
below :
Material Gr.1 :ASTM A312 TP 304 / 304H / 316 / 316H / 321 / 347 welded.
Material Gr.2 :ASTM A312 TP 304L / 316L welded.
Size Pipe Schedule : 10S Pipe Schedule : 40S Pipe Schedule : 80S
Material
Gr. 1
Material
Gr.2
Material
Gr.1
Material
Gr.2
Material
Gr.1
Material
Gr.2
2" 100 80 155 130 230 190
3" 80 60 155 130 230 190
4" 80 50 155 130 230 190
6" 65 35 90 75 155 130
c) Stainless Steel E.FS.W (8" and above).
ASTM A358 TP 304L, 304, 304H, 316L,
316, 316H, 321, 347 (Classes 1, 3 & 4)
P = 2ST/D
S = 85% of SMYS
T = Nominal Wall Thickness
D = O.D of Pipe
ASTM A358 TP 304L, 304, 304H, 316L,
316, 316H, 321, 347 (Classes 2 & 5)
P = 2ST/D
S = 72% of SMYS
T = Nominal Wall Thickness
D = 0.D of Pipe
4.2.3 Carbon Steel Pipes to BIS Standards
IS 1239 IS 1239
IS 3589 IS 3589
4.3 Hydrostatic pressure testing shall be performed using iron free water, which is clean and free
of silt. Maximum chloride content in water for hydrostatic testing for SS piping shall be 50
ppm.
Page 14 of 146

OrcRes INDIA LIMITED
1
.
1,P+,,
M11 J457,
01/ IA GoN ol India UnclettaMing)
PIPES 6-44-0051 Rev. 6
Page 10 of 10
5.0 MARKING AND DESPATCH
5.1 All pipes shall be marked in accordance with the applicable codes, standards and
specifications. In addition the purchase order number, the item code & special conditions like
"IBR", "CRY0", "NACE", "H2" etc. shall also be marked.
5.2 Pipes under "IBR","CRY0", "NACE" & "H2" shall be painted with one circumferential
stripe of colour red, light purple brown, canary yellow & white respectively for easy
identification. Width of stripe shall be 12mm for pipe sizes lens than 3" and 25mm for pipes
3" and above.
5.3 Paint or ink for marking shall not contain any harmful metal or metallic salts such as zinc, lead
or copper which cause corrosive attack on heating.
5.4 Pipes shall be dry, clean and free from moisture, dirt and loose foreign materials of any kind.
5.5 Pipes shall be protected from rust & corrosion.
5.6 Rust preventive used on machined surfaces to be welded shall be easily removable with a
petroleum solvent and the same shall not be harmful to welding.
5.7 Both ends of the pipe shall be protected with the following material:
Plain end Plastic cap
Bevel end Wood, Metal or plastic cover
Threaded end Metal or plastic threaded cap
5.8 Pipes may be provided with plastic push-fit type end caps/ steel caps without belt wire.
5.9 Steel end protectors to be used on galvanized pipes shall be galvanized. Plastic caps can also
be used as end protectors for galvanised pipe ends.
6.0 REFERENCES
6.1 6-81-0001: Specification for Positive Material Identification (PMI) at Supplier's Works.
6.2 6-81-0002: Inspection & test plan for welded pipes.
6.3 6-81-0003: Inspection & test plan for seamless pipes.
6.4 6-79-0013: Material requirements for carbon steel components used in sour service for
petroleum refinery environments
Page 15 of 146

1.11F, erefWe an )
STANDARD SPECIFICATION NO.
6-81-0002 Rev. 5
Page 1 of 6
lailfaeJel ENGINEERS
frf iEgleg INDIA LIMITED
IA Govt of India Undenakingj
INSPECTION AND TEST PLAN
FOR
WELDED PIPES
A-
4z f?)
f4-ftuur trtuur
5 19.09.2016 REVISED AND RE-ISSUED TKK HP RKS RN
4 17.06.2013 REVISED AND RE-ISSUED TKK RKS SCG DM
3 15.07.2011 REVISED AND RE-ISSUED TKK SCG AKC DM
2 30.06.2010 REVISED AND RE-ISSUED
RKB VKJ SKP ND
1 28.09.2007 REVISED AND RE-ISSUED PD RB MVKK VC
Rev.
No.
Date Purpose
Prepare
d
By
Checked
By
Standards Committee
Convenor
Standards Bureau
Chairman
Approved by
FOR
WELDED PIPES
licV
/
A
Format No. 8-00-0001-F7 Rev. 0 Copyright Ell. — All rights reserved
Page 16 of 146

Man MeltterlaJOInall
6-81-0002 Rev. 5
Page 2 of 6
ENGINEERS
lig-ar fag& INDIA LIMITED
(A Govt. of India Undertaking)
FOR
WELDED PIPES
Abbreviations:
CELL Certification Engineers International Limited MRT Mechanical Run Test
CIMFR Central Institute of Mining & Fuel Research NDT Non Destructive Testing
CE Carbon Equivalent NPSH' Net Positive Suction Head
DFT Dry Film Thickness PO Purchase Order
DPT Dye Penetrant Testing PESO Petroleum Explosive Safety Organization
DHT De-hydrogen Heat Treatment PQR Procedure Qualification Record
ERTL Electronics Regional Test Laboratory PR Purchase Requisition
FCRI Fluid Control Research Institute PMI Positive Material Identification
HT Heat Treatment RT Radiography Testing
HIC Hydrogen Induced Cracking SSCC Sulphide Stress Corrosion Cracking
ITP Inspection and Test Plan TC Test Certificate
IP Ingress Protection TPI or TPIA Third Party Inspection Agency
IHT Intermediate Heat Treatment UT Ultrasonic Testing
IC Inspection Certificate VDR Vendor Data Requirement
IGC Inter Granular Corrosion WPS Welding Procedure Specification
MPT/MT Magnetic Particle Testing WPQ Welders Performance Qualification
MTC Material Test Certificate
Inspection Standards Committee
Convenor : Mr. R.K. Singh
Members:
Mr. Rajeev Kumar Mr. Himangshu Pal Mr. Neeraj Mathur
Mr. T Kamalakannan Mr. Mahendra Mittal Mr. Deepak Gupta (Project)
Format No. 8-00-0001-F7 Rev. 0 Copyright El L — All rights reserved
Page 17 of 146

6-81-0002 Rev. 5
Page 3 of 6
FOR
WELDED PIPES
faf5itg INDIA LIMITED
IHRTIFIRIW7M1.710.1) A Govt. of India Undertaking)
IOU el ENGINEERS
ill
1.0 SCOPE
This Inspection and Test Plan covers the minimum testing requirements for Welded Pipes.
2.0 REFERENCE DOCUMENTS
PO/PR/Standards referred therein/ Job specifications /Approved documents.
3.0 INSPECTION AND TEST REQUIREMENTS
SL
NO.
STAGE/ ACTIVITY CHARACTERISTICS
N
QUTUM
OF
A
CHECK
RECORD
SCOPE OF INSPECTION
SUB
SUPPLIER
SUPPLIER EIL/TPIA
1.0 Procedure
1.1
Hydrostatic Test, Heat
Treatment, NDT and
Other Procedures
Documented Procedures 100%
Procedure
Documents
- R
1.2 WPS,PQR & WPQ
Welding Parameters &
Qualification Record
100%
WPS,PQR
&WPQ
- H
W- New
R- Existing
( Qualified
under reputed
TPIA)
2.0 Material Inspection
2.1 Raw Material Inspection
Review of MTC for Chemical &
Mechanical Properties
100%
Test
Certificates
- H
3.0 In Process Inspection
Page 18 of 146

(31
fageg
IMION elrane anaqsam
ENGINEERS
INDIA LIMITED
(A Govt of India Undettaing)
FOR
WELDED PIPES
6-81-0002 Rev. 5
Page 4 of 6
SL
NO.
QUANTUM
OF CHECK
RECORD
SCOPE OF INSPECTION
SUB
SUPPLIER
SUPPLIER EIL/TPIA
3.1 Welding
Welding Parameters as per WPS /
PQR
100%
Inspection
Reports
- H -
3.2
Heat Treatment
Stress Relieving, Normalising,
Tempering, Solution Annealing,
Stabilization Heat Treatment etc.
as applicable
100% HT chart - H
•
R
3.3
Ferrite Check of SS Pipes
(as Applicable)
% Ferrite Check
Random On
Weld
Inspection
Report - H R
3.4
UT / RT
As applicable Surface & Internal Imperfections
PR / Purchase
Specification
RT Films,
Reports & UT
Reports
- H
R
(Film review for
RT)
3.5
Identification of Test
Samples
Product Chemical, Tensile,
Hardness, Impact, IGC and Other
test as applicable
Lot as per
specification.
Test Reports - H
H
3.6 Product Analysis Chemical Composition
PR / Purchase
Specification
Test Reports - H R
3.7
Destructive Testing Tensile, Hardness, Impact, IGC
and Other test as applicable
Lot as per
specification.
Test Reports - H
H
3.8
Galvanizing
(If Applicable)
Integrity Of Galvanised Coating 100%
Inspection
Report - H R
Page 19 of 146

CEL-
M ENGINEERS
INDIA LIMITED
6- 81 - 0002 Rev. 5
Page 5 of 6
nee
aell Eigieg
I #11W1 Ewan, alumni) lot, Govt. of Indio Undellaking)
FOR
WELDED PIPES
SL
NO.
QUANTUM
OF CHECK
RECORD
SCOPE OF INSPECTION
SUB
SUPPLIER
SUPPLIER EIL/TPIA
4.0 Final Inspection
4.1 Hydrostatic Testing
Leak Check 100%
Test Report - H
RW
(Min.5%)
4.2
Visual and Dimensional
Inspection (VDI)
Surface Condition, Straightness,
End Finish, Bevel Angle,
Root Face, Outer Dia, Profile
Thickness, Length,
End Finish, Marking etc
100% Inspection
Report
- H
RW
(Min.5%)
4.3
Weight Checking as
applicable
Weight 100%
Inspection
Report
- H -
4.4
PMI Check
Chemical Check
As Per EIL
Spec.
6-81-0001
Inspection
report
- H RW
4.5 Final Stamping Stamping of Accepted Pipes
Stamping of
Pipes which are
witnessed by
EIL/TPIA.
Inspection
Report
- H H
5.0 Painting
Page 20 of 146

dalReat4
$1g-arfeifiles
ORR FROAVA MOM
ENGINEERS
INDIA LIMITED
(A Govt. of Indio Undettaking)
FOR
WELDED PIPES
6-81-0002 Rev. 5
Page 6 of 6
SL
NO.
QUANTUM
OF CHECK
RECORD
SCOPE OF INSPECTION
SUB
SUPPLIER
SUPPLIER EIL/TPIA
5.1
Rust Preventive Coating
& Color Coding (As
applicable)
Visual & Color Coding as
applicable
100%
Inspection
Report
- -
6.0 Documentation & IC
6.1
Documentation &
Inspection Certificate(IC)
Review of Stage Inspection
Reports / Test Reports & Issue of
— IC
100%
Manufacturer
TC & IC
- H H
Legend: H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% ( min.1 no. of each size and type of Bulk item)), R-
Review, W-Witness (Give due notice, work may proceed after scheduled date).
NOTES (As applicable):
1. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be
applicable.(Unless otherwise agreed upon)
2. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred there in /Job Specification /Approved Documents.
3. For orders placed on stockist, items shall be accepted based on manufacturer's TC with EN10204 type 3.2 certification from EIL approved suppliers.
Page 21 of 146

QMS
Standards
Committee
1 12.03.15 General Revision
QMS QMS
0 04.06.09 Issued as Standard Specification Standards Standards SCT ND
Committee Committee
Rev.
No
Date Purpose Prepared by
Checked
by
Standards
Committee
Convener
Standards
Bureau
Chairman
QMS
Standards
Committee
MPJ SC
ENGINEERS
lakgINDIA LIMITED
(A Gavt at India Undertaking)
MANAGEMENT SYSTEM
REQUIREMENTS FROM
BIDDERS
6-78-0001 Rev. 1
Page 1 of 7
mren ewaire mjvam)
64)(11Chrlf quiciall -51-04ff
u tea aliikrrat t ?drift'
MANAGEMENT SYSTEM
REQUIREMENTS FROM BIDDERS
Approved by
Page 22 of 146

ENGINEERS
SPECIFICATION FOR QUALITY STANDARD SPECIFICATION No.
INDIA LIMITED SYSTEM 6-78-0001 Rev. 1
lft2 (AG'"ind'Undelt6ung) REQUIREMENTS FROM BIDDERS Page 2 of 7
Abbreviations:
CV Curriculum Vitae
ISO International Organization for Standardization
PO Purchase Order
QA Quality Assurance
QMS Quality Management System
QMS Standards Committee
Convener: Mr. M.P. Jain
Members: Mr. A.K. Chaudhary (Insp.)
Mr. S.K. Kaul (C&P)
Mr. R.K. Trivedi (Engg.)
Mr. Ravindra Kumar (Const.)
Mr. Tilak Raj (Projects)
Mr. Vinod Kumar (CQA)
Page 23 of 146

ENGINEERS SPECIFICATION FOR QUALITY STANDARD SPECIFICATION No.
INDIA LIMITED SYSTEM 6-78-0001 Rev.
'A
Govt
At 'nth' Und"k"V) REQUIREMENTS FROM BIDDERS Page 3 of 7
Igar llks
Oiren
CONTENTS
Clause Title Page
No.
1.0 SCOPE 4
2.0 DEFINITIONS 4
3.0 REFERENCE DOCUMENTS 4
4.0 QUALITY MANAGEMENT SYSTEM — GENERAL 4
5.0 QUALITY SYSTEM REQUIREMENTS 4
6.0 AUDITS 7
7.0 DOCUMENTATION REQUIREMENTS 7
Page 24 of 146

el ENGINEERS SPECIFICATION FOR QUALITY STANDARD SPECIFICATION No.
$1g-zg faReg INDIA LIMITED MANAGEMENT SYSTEM 6-78-0001 Rev. 1
own 120.2 .I J40.9) IA GOVt of India Undertaking) REQUIREMENTS FROM BIDDERS Page 4 of 7
1.0 SCOPE
This specification establishes the Quality Management System requirements to be
met by BIDDER for following purpose:
• QMS requirements to be met by suppliers/contractors after award of work/
during contract execution.
2.0 DEFINITIONS
2.1 Bidder
For the purpose of this specification, the word "BIDDER" means the person(s), firm,
company or organization who is under the process of being contracted by EIL /
Owner for delivery of some products (including service). The word is considered
synonymous to supplier, contractor or vendor.
2.2 Project Quality Plan
Document tailored from Standard Quality Management System Manual of BIDDER,
specifying how the quality requirements of the project will be met.
2.3 Owner
Owner means the owner of the project for which services / products are being
purchased and includes their representatives, successors and assignees.
6-78-0002 Specification for Documentation Requirements from
Contractors
6-78-0003 Specification for Documentation Requirements from Suppliers
4.0 QUALITY MANAGEMENT SYSTEM — GENERAL
Unless otherwise agreed with EIL / Owner, the BIDDER proposed quality system
shall fully satisfy all relevant requirements of ISO 9001 "Quality Management
Systems — Requirements." Evidence of compliance shall be current certificate of
quality system registration to ISO 9001 or a recent compliance audit recommending
registration from a certification agency. The quality system shall provide the
planned and systematic control of all quality related activities for execution of
contract. Implementation of the system shall be in accordance with BIDDER'S
Quality Manual and PROJECT specific Quality Plan.
5.0 QUALITY SYSTEM REQUIREMENTS
5.1 BIDDER shall prepare and submit for review / record, Project Quality Plan / Quality
Assurance Plan for contracted scope / job. The BIDDER'S Quality Plan shall
address all of the applicable elements of ISO 9001, identify responsible parties
within BIDDER'S organization, for the implementation / control of each area,
reference the applicable procedures used to control / assure each area, and verify
the documents produced for each area. The Project Quality Plan shall necessarily
define control or make reference to the relevant procedures, for design and
engineering, purchase, documentation, record control, bid evaluation, inspection,
production/manufacturing, preservation, packaging and storage, quality control at
Page 25 of 146

INDIA LIMITED MANAGEMENT SYSTEM 6-78-0001 Rev. 1
(A Gavt of India undertaking' REQUIREMENTS FROM BIDDERS Page 5 of 7
construction site, pre-commissioning, commissioning and handing over (as
applicable) in line with contract requirement and scope of work.
5.2 BIDDER shall identify all specified or implied statutory and regulatory requirements
and communicate the same to all concerned in his organization and his sub
contractor's organization for compliance.
5.3 BIDDER shall deploy competent and trained personnel for various activities for
fulfillment of PO / contract. BIDDER shall arrange adequate infrastructure and work
environment to ensure that the specification and quality of the deliverable are
maintained.
5.4 BIDDER shall do the quality planning for all activities involved in delivery of order.
The quality planning shall cover as minimum the following:
Resources
Product / deliverable characteristics to be controlled.
Process characteristics to ensure the identified product characteristics are
realized
Identification of any measurement requirements, acceptance criteria
Records to be generated
Need for any documented procedure
The quality planning shall result into the quality assurance plan, inspection and test
plans (ITPs) and job procedures for the project activities in the scope of bidder.
These documents shall be submitted to EIL/Owner for review/approval, before
commencement of work.
5.5 Requirements for sub-contracting / purchasing of services specified in contract /
tender shall be adhered to. In general all outsourced items will be from approved
vendors of EIL. Wherever requirements are not specified, or approved sub vendors
do not exist, the sub-contractor shall establish and maintain a system for purchasing
/ sub-contracting to ensure that purchased product / service conforms to specified
requirements. Criteria for selection of sub-contractor, evaluation, re-evaluation,
maintenance of purchasing data and verification of purchased product (sub-
contractor services), constitute important components of this requirement.
5.6 BIDDER shall plan and carry production and service provision under controlled
conditions. Controlled conditions shall include, as applicable
the availability of information that describes the characteristics of the product
the availability of work instructions
the use of suitable equipment
the availability and use of monitoring and measuring devices
the implementation of monitoring and measurement
the implementation of release, delivery and post-delivery activities
5.7 BIDDER shall validate any processes for production and service provision where
resulting output cannot be verified by subsequent monitoring and measurement.
This includes any process where deficiencies become apparent only after the
product is in use or service has been delivered.
5.8 BIDDER shall establish a system for identification and traceability of product /
deliverable throughout product realization. Product status with respect to inspection
and testing requirements shall be identified.
Page 26 of 146

ei ENGINEERS SPECIFICATION FOR QUALITY STANDARD SPECIFICATION No.
lge.ji id5fez INDIA LIMITED MANAGEMENT SYSTEM 6-78-0001 Rev. 1
IA Govt of India undettaking) REQUIREMENTS FROM BIDDERS Page 6 of 7
Oren erRRIZ .71.1.113,70
5.9 BIDDER shall identify, verify, protect and safeguard EIL / Owner property (material /
document) provided for use or incorporation into the product. If any Owner / EIL
property is lost, damaged or otherwise found to be unsuitable for use, this shall be
reported to the EIL / Owner.
5.10 BIDDER shall ensure the conformity of product / deliverable during internal
processing and delivery to the intended destination. Requirements mentioned in the
tender shall be adhered to.
5.11 BIDDER shall establish system to ensure that inspection and testing activities are
carried out in line with requirements. Where necessary, measuring equipments
shall be calibrated at specified frequency, against national or international
measurement standards; where no such standard exists, the basis used for
calibration shall be recorded. The measuring equipments shall be protected from
damage during handling, maintenance and storage.
5.12 BIDDER shall ensure effective monitoring, using suitable methods, of the processes
involved in production and other related processes for delivery of the scope of
contract.
5.13 BIDDER shall monitor and measure the characteristics of the product/deliverable to
verify that product requirement has been met. The inspection (stage as well as
final) by BIDDER and EIL / Owner personnel shall be carried out strictly as per the
ITPs forming part of the contract. Product release or service delivery shall not
proceed until the planned arrangements have been satisfactorily completed, unless
otherwise approved by relevant authority and where applicable by Owner / EIL.
5.14 BIDDER shall establish and maintain a documented procedure to ensure that the
product which does not conform to requirements is identified and controlled to
prevent its unintended use or delivery
5.15 All non-conformities (NCs) / deficiencies found by the BIDDER'S inspection /
surveillance staff shall be duly recorded, including their disposal action shall be
recorded and resolved suitably. Effective corrective and preventive action shall be
implemented by the BIDDER so that similar NCs including deficiencies do not recur.
5.16 All deficiencies noticed and reported by EIL / Owner shall be analyzed by the
BIDDER and appropriate corrective and preventive actions shall be implemented.
BIDDER shall intimate EIL / Owner of all such corrective and preventive action
implemented by him.
5.17 BIDDER should follow the standards, specifications and approved drawings.
Concessions/Deviations shall be allowed only in case of unavoidable circumstances.
In such situations Concession/deviation request must be made by the BIDDER
through online system of EIL eDMS. URL of EIL eDMS is
http://edocx.eil . co. in/vportal.
5.18 BIDDER shall have documented procedure for control of documents.
5.19 All project records shall be carefully kept, maintained and protected for any damage
or loss until the project completion, then handed over to EIL / Owner as per contract
requirement (Refer Specification Nos. 6-78-0002 - Specification for Documentation
Requirements from Contractors and 6-78-0003 - Specification for Documentation
Requirements from Suppliers), or disposed as per relevant project procedure.
Copyright EIL—All rights reserved
Page 27 of 146

INDIA LIMITED MANAGEMENT SYSTEM 6-78-0001 Rev. 1
(A Goof of India UndertakIngi
REQUIREMENTS FROM BIDDERS Page 7 of 7
ei
Jr
Ift kif51ft.
wirer riraxem3Tmil
6.0 AUDITS
BIDDER shall plan and carry out the QMS audit for the job. Quality audit programme
shall cover design, procurement, construction management and commissioning as
applicable including activities carried out by sub-vendors and sub-contractors. This
shall be additional to the certification body surveillance audits carried out under
BIDDER'S own ISO 9001 certification scheme.
The audit programmes and audit reports shall be available with bidder for scrutiny
by EIL / Owner. EIL or Owner's representative reserves the right to attend, as a
witness, any audit conducted during the execution of the WORKS.
In addition to above EIL, Owner and third party appointed by EIL/Owner may also
perform Quality and Technical compliance audits. BIDDER shall provide assistance
and access to their systems and sub-contractor / vendor systems as required for this
purpose. Any deficiencies noted shall be immediately rectified by BIDDER.
7.0 DOCUMENTATION REQUIREMENTS
BIDDER shall submit following QMS documents immediately after award of work
(Within one week) for record / review by EIL / Owner.
Organization chart (for complete organization structure and for the project)
Project Quality Plan/Quality Assurance Plan
Job specific Inspection Test Plans, if not attached with PR
Job Procedures
Inspection/Test Formats
In addition to above QMS documents, following documentation shall be maintained
by the BIDDER for submission to EIL / Owner on demand at any point of time during
execution of the project.
Quality Manual
Certificate of approval for compliance to ISO: 9001 standard
Procedure for Control of Non-conforming Product
Procedure for Control of Documents
Sample audit report of the QMS internal and external audits conducted during
last one year
Customer satisfaction reports from at least 2 customers, during the last one
year
Project QMS audit report
Technical audit reports for the project
Corrective action report on the audits
Documents as specified above are minimum requirements. BIDDER shall submit
any other document/data required for completion of the job as per EIL/Owner
instructions.
Copyright EIL—All rights reserved
Page 28 of 146

1 12.03.15 General Revision
C)(415----2
QMS QMS
Standards Standards
Committee Committee
SC
∎31 ENGINEERS
ligar lafgesW INDIA LIMITED
(411W1 292,51V MIJ‘10571) Govt o India Undertalongj
SPECIFICATION FOR
DOCUMENTATION
REQUIREMENTS FROM
SUPPLIERS
6-78-0003 Rev. 1
Page 1 of 8
affrirewufat 74ER
*mat t feitu
SPECIFICATION FOR
DOCUMENTATION REQUIREMENTS
FROM SUPPLIERS
QMS QMS
0 04.06.09 Issued as Standard Specification Standards Standards SCT ND
Committee Committee
Rev.
No
Date Purpose
Prepared Checked
by by
Standards Standards
Comm ifte Bureau
Convener Chairman
Approved by
Page 29 of 146

STANDARD SPECIFICATION
No.
6-78-0003 Rev. 1
Page 2 of 8
(t,ft. ENGINEERS
1ilaWGNIIY INDIA LIMITED
ogir
e, efiTIWAnowAl (A Govt of Into Undertaking(
SPECIFICATION FOR
DOCUMENTATION
REQUIREMENTS FROM
SUPPLIERS
Abbreviations:
DCI - Document Control Index
eDMS - Electronic Document Management System
FOA Fax of Acceptance
HOD Head of Division / Department
IC Inspection Certificate
IRN Inspection Release Note
ITP Inspection and Test Plan
LOA Letter of Acceptance
MOU Memorandum of Understanding
PO Purchase Order
PVC Polyvinyl Chloride
QMS Quality Management System
TPIA Third Party Inspection Agency
URL Universal Resource Locator
QMS Standards Committee
Convener: Mr. M.P. Jain
Members: Mr. A.K. Chaudhary (Insp.)
Mr. S.K. Kaul (C&P)
Mr. R.K. Trivedi (Engg.)
Mr. Ravindra Kumar (Const.)
Mr. Tilak Raj (Projects)
Mr. Vinod Kumar (CQA)
Page 30 of 146

SPECIFICATION FOR
DOCUMENTATION
REQUIREMENTS FROM
SUPPLIERS
No.
6-78-0003 Rev. 1
Page 3 of 8
ei ENGINEERS
Oaez idiWIeg INDIA LIMITED
011E71 ewaxedaagem) (A Govt of India Undertaking)
CONTENTS
Clause Title Page
No.
1.0 SCOPE 4
2.0 DEFINITIONS 4
3.0 REFERENCE DOCUMENTS 4
4.0 DOCUMENTATION REQUIREMENTS 4
Attachments
Format for completeness of Final Documentation Format No. 3-78-0004
Page 31 of 146

ENGINEERS
INDIA LIMITED
(A Govt of Intha Undertakongt
SPECIFICATION FOR
DOCUMENTATION
REQUIREMENTS FROM
No.
6-78-0003 Rev. 1
dol
5'gzir tlf5ltu
I.VOM
SUPPLIERS Page 4 of 8
1.0 SCOPE
This specification establishes the Documentation Requirements from Suppliers.
All documents/data against the PO / PR / MR shall be developed and submitted to
EIL/Owner by the suppliers for review / records, in line with this specification.
2.0 DEFINITIONS
2.1 Supplier
For the purpose of this specification, the word "SUPPLIER" means the person(s),
firm, company or organization who is under the process of being contracted by EIL /
Owner for delivery of some products (including service). The word is considered
synonymous to bidder, contractor or vendor.
2.2 Owner
Owner means the owner of the project for which services / products are being
purchased and includes their representatives, successors and assignees.
6-78-0001 Specification for Quality Management System Requirements
from Bidders
4.0 DOCUMENTATION REQUIREMENTS
4.1 Documents/Data to be Submitted by the Supplier
4.1.1 The Supplier shall submit the documents and data against the PO/PR/MR as per the
list given in respective PO/PR/MR.
4.1.2 Review of the supplier drawings by EIL would be only to review the compatibility with
basic designs and concepts and in no way absolve the supplier of his
responsibility/contractual obligation to comply with PR requirements, applicable
codes, specifications and statutory rules/regulations. Any error/deficiency noticed
during any stage of manufacturing/execution/installation shall be promptly corrected
by the supplier without any time and cost implications, irrespective of comments on
the same were received from EIL during the drawing review stage or not.
4.1.3 Unless otherwise specified, submission of documents for Review/Records shall
commence as follows from the date of Fax of Intent / Letter of Intent/ Fax of
Acceptance (FOA)/ Letter of Acceptance (LOA):
QMS - 1 week
Drawing/Document Control Index - 2 weeks
Other Documents/Drawings - As per approved Drawing/Document Control
Index/Schedule
4.1.4 Documents as specified in PO/PR/MR are minimum requirements. Supplier shall
submit any other document/data required for completion of the job as per EIL/Owner
instructions.
Page 32 of 146

'7f 11
I OfiTt cYeawlnn
ENGINEERS
INDIA LIMITED
(A Govt of India UndenakIngi
SPECIFICATION FOR
DOCUMENTATION
REQUIREMENTS FROM
SUPPLIERS
No.
6-78-0003 Rev. 1
Page 5 of 8
4.2 Style and Formatting
4.2.1 All Documents shall be in ENGLISH language and in M.K.S System of units.
4.2.2 Before forwarding the drawings and documents, contractor shall ensure that the
following information are properly mentioned in each drawing:
Purchase Requisition Number
Name of Equipment / Package
Equipment / Package Tag No.
Name of Project
Client
Drawing / Document Title
Drawing / Document No.
Drawing / Document Revision No. and Date
43 Review and Approval of Documents by Supplier
4.3.1 The Drawing/Documents shall be reviewed, checked, approved and duly
signed/stamped by supplier before submission. Revision number shall be changed
during submission of the revised supplier documents and all revisions shall be
highlighted by clouds. Whenever the supplier require any sub-supplier drawings to be
reviewed by EIL, the same shall be submitted by the supplier after duly reviewed,
approved and stamped by the supplier. Direct submission of sub-supplier's drawings
without contractor's approval shall not be entertained.
4.4 Document Category
4.4.1 Review Category
Following review codes shall be used for review of supplier Drawings/Documents:
Review Code 1 No comments. Proceed with manufacture/
fabrication as per the document.
Review Code 2 Proceed with manufacture/fabrication as per
commented document. Revised document
required.
Review Code 3 Document does not conform to basic
requirements as marked. Resubmit for review
R Document is retained for Records. Proceed
with manufacture/fabrication.
V Void
4.5 Methodology for Submission of Documents to EIL/Owner
4.5.1 Document Control Index (DCI)
Supplier shall create and submit Document Control Index (DCI) for review based on
PO/PR/MR along with schedule date of submission of each drawing/document on EIL
eDMS. The DCI shall be specific with regard to drawing/document no. and the exact
title. Proper sequencing of the drawings/documents should be ensured in schedule
date of submission.
Page 33 of 146

r1.7
-14 ENGINEERS
51g-a feff5leg INDIA LIMITED
1.17,124ifflsrefloJOORI1 IA GUN. of India Undertaking,
SPECIFICATION FOR
DOCUMENTATION
REQUIREMENTS FROM
SUPPLIERS
No.
6-78-0003 Rev. 1
Page 6 of 8
4.5.2 Submission of Drawings/Documents
Drawings/documents and data shall be uploaded on the EIL eDMS Portal as per DCI.
The detail guidelines for uploading documents on EIL eDMS Portal are available on
following URL
http://edocx.eil.co.in/vportal
4.5.3 Statutory Approvals
Wherever approval by any statutory body is required to be taken by Supplier, the
Supplier shall submit copy of approval by the authority to EIL.
4.5.4 Details of Contact Persons of Supplier
After placement of order supplier shall assign a Project Manager for that order. The
details are to be filled online through the portal. The details include e-mail address,
mailing address, telephone nos., fax nos. and name of Project Manager. All the system
generated emails pertaining to that order shall be sent to the assigned Project
Manager.
4.5.5 Schedule and Progress Reporting
Supplier shall submit monthly progress report and updated procurement, engineering
and manufacturing status (schedule vs. actual) every month, beginning within 2 weeks
from FOA/LOA. In case of exigencies, EIL/Owner can ask for report submission as
required on weekly/fortnightly/adhoc basis depending upon supply status and supplier
shall furnish such reports promptly without any price implication. Format for progress
report shall be submitted by the Supplier during kick off meeting or within one week of
receiving FOA/LOA, whichever is earlier.
4.5.6 Quality Assurance Plan/Inspection and Test Plan
Inspection and test plans (ITP) attached if any, to the MR/PR are to be followed.
However for cases wherein ITPs have not been attached with MR/PR, Supplier shall
submit within one week of receiving FOA/LOA, the Quality Assurance Plan for
manufacturing, covering quality control of critical bought out items/materials,
inspection & testing at various stages of production, quality control records and site
assembly & testing as may be applicable to the specific order and obtain approval
from concerned Regional procurement Office of EIL/third party inspection agency, as
applicable.
For Package equipment contracts, the supplier shall prepare a list of items/
equipments and their inspection categorization plan for all items included in the scope
of supply immediately after receipt of order and obtains approval for the same from
EIL. The items shall be categorized into different categories depending upon their
criticality for the scope of inspection of TPIA and/or EIL.
4.5.7 Inspection Release Note (IRN)/ Inspection Certificate (IC)
IRN/ IC shall be issued by EIL Inspector/ third party inspection agency on the basis of
successful inspection, review of certificates as per specifications & agreed quality plan
(as applicable) and only after all the drawings/documents as per DCI are submitted
and are accepted under review code-1 or code R. Supplier shall ensure that necessary
documents/manufacturing and test certificates are made available to EIL/TPIA as and
when desired.
Page 34 of 146

ENGINEERS
Ogell 0151j
eg INDIA LIMITED
IA Govt of India Unclettalong)
1.127, owtore o43frosso
SPECIFICATION FOR
DOCUMENTATION
REQUIREMENTS FROM
SUPPLIERS
No.
6-78-0003 Rev. 1
Page 7 of 8
Note: Non fulfilling above requirement shall result into appropriate penalty or with-
holding of payment as per conditions of PO/PR/MR.
4.5.8 Transportation Plan
Transportation Plan for Over Dimensional Consignments (ODC), if any, shall be
submitted within 2 weeks of receiving FOA/LOA, for approval. Consignment with
parameters greater than following shall be considered as over dimensional.
Dimensions: 4 meters width x 4 meters height x 20 meters length
Weight : 32 MT
4.6 Final Documentation
4.6.1 As Built Drawings
Shop changes made by Supplier after approval of drawings under `Code 1' by EIL and
deviations granted through online system , if any, shall be marked in hard copies of
drawings which shall then be stamped 'As-built' by the supplier. These 'As-built'
drawings shall be reviewed and stamped by EIL Inspector/ TPIA also. Supplier shall
prepare scanned images files of all marked — up 'As — built' drawings. Simultaneously
Supplier shall incorporate the shop changes in the native soft files of the drawings
also.
4.6.2 As Built Final Documents
As built final documents shall be submitted as listed in PO/PR/MR.
4.6.3 Packing/Presentation of Final Documents
Final Documents shall be legible photocopies in A4, A3 size only. Drawings will be
inserted in plastic pockets (both sides transparent, sheet thickness minimum 0.1 mm)
with an extra strip of 12 mm wide for punching so that drawings are well placed.
Final Documentation shall be bound in Hard board Plastic folder(s) of size 265 mm x
315 mm (101/2 inch x 121/2 inch) and shall not be more that 75 mm thick. It may be of
several volumes and each volume shall have a volume number, index of volumes and
index of contents of that particular volume. Where number of volumes are more,
90mm thickness can be used. Each volume shall have top PVC sheet of minimum
0.15 mm thick duly fixed and pressed on folder cover and will have 2 lever clip. In
case of imported items documents, 4 lever clip shall also be accepted. All four corners
of folders shall be properly metal clamped. Indexing of contents with page numbering
must be incorporated by supplier. Spiral/Spico bound documents shall not be
acceptable. As mentioned above, books should be in hard board plastic folders with
sheets punched and having 2/4 lever clips arrangement.
Each volume shall contain on cover a Title Block indicating package Equipment Tag
No. & Name, PO/Purchase Requisition No., Name of Project and Name of Customer.
Each volume will have hard front cover and a reinforced spine to fit thickness of book.
These spines will also have the title printed on them. Title shall include also volume
number (say 11 of 15) etc.
4.6.4 Submission of Soft Copies
Supplier shall submit to EIL, the scanned images files as well as the native files of
drawings/documents, along with proper index.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL—AIL rights reserved
Page 35 of 146

SPECIFICATION FOR
DOCUMENTATION
REQUIREMENTS FROM
SUPPLIERS
No.
6-78-0003 Rev. 1
Page 8 of 8
C,'
(L:ED'D ENGINEERS
INDIA UMITED
IA Govt of India Undertaking)
ligar idf5les
I MT riernfO7IJOCFAI
In addition to hard copies, Supplier shall submit electronic file (CD-ROM) covering soft
copies of all the final drawings and documents, all text documents prepared on
computer, scanned images of all important documents (not available as soft files), all
relevant catalogues, manuals available as soft files (editable copies of drawings/text
documents, while for catalogues/manuals/proprietary information and data, PDF files
can be furnished).
All the above documents shall also be uploaded on the EIL eDMS portal.
4.6.5 Completeness of Final Documentation
Supplier shall get the completeness of final documentation verified by EIUTPIA and
attach the Format for Completeness of Final Documentation (Format No. 3-78-0004)
duly signed by EIL Inspector or TPIA as applicable to the document folder.
Page 36 of 146

$
afg7:11 tel5leg
Men eRali• 4,30.0
ENGINEERS COMPLETENESS OF FINAL
INDIA LIMITED DOCUMENTATION
(A Gort of hula Undertakog)
fEr)
COMPLETENESS OF FINAL DOCUMENTATION
Name of Supplier/Contractor
Customer
Project
EIL's Job No.
Purchase Order No./
Contract No.
Purchase Requisition No./
Tender No. Rev. No. :
Name of the Work/
Equipment
Tag. No.
Supplier's/ Contractor's
Works Order No.
Certified that the Engineering Documents/ Manufacturing & Test Certificates submitted by the
supplier are complete in accordance with the Vendor Data Requirements of Purchase
Requisition.
Signature
Date
Name
Designation
Department
Signature
Date
Name
Designation
Department
Supplier/Contractor EIL/TPIA
arTilittl/APPROVED
gTffTeR/ Sig eilegiltk
tvi .
4/ Name: ......... .. . ......
.....
...........
f4-41--/ Date: ..... ••••••• .... ......
.........
.........
Format No. 3-78-0004, Rev. 1/ 12.03.2015
Page 37 of 146

2
CONTENTS
SR. NO. DESCRIPTION PAGE
NO.
1 Scope and General Introduction 3
2 Surface Preparation Methods 4
3 Paint Application 5
4 Inspection and Testing of Paint Material 6
5 Frequency of Painting and Guarantee 8
6 Paint Monitoring System 9
7 Area classification & recommended painting schemes 9
8 Detailed Paint Specifications 21
9 Building Paints 33
10 Standard For Color Coding of Pipelines and Equipment. 34
11 Standard For Color Coding of Storage Tanks 42
12 Painting System for Tanks 43
13 Painting System for Crude oil storage Tanks. 55
14 Annexure – A (Crude tank painting specification) 63
15 Annexure – B (Crude tank paint performance guarantee requirements) 69
16 Annexure – C (Guarantee components) 70
17 Annexure – D ( Proforma of bank guarantee) 71
18 Annexure – E (Format of Indemnity bond) 74
19 Annexure – F (Procedure for measurement of DFT) 78
20 Annexure – G (Specification for TSAC) 83
21 Annexure - H (Sketches of Tanks Internal Painting) 94
22 Annexure – I (Brand names of paints) 96
Page 39 of 146

3
1.0 SCOPE AND GENERAL INTRODUCTION
This specification is applicable to general requirements of painting / coating within BPCL,
Mumbai Refinery. These requirements must be fulfilled and complied for painting and coating
of all equipment, pipelines, and storage tanks when they are off stream /shutdown and new
fabrication. However on specific situational based recommendation from area inspection
engineer, painting may be carried out with certain cautious deviations from these
requirements such as painting without stipulated surface preparation. Painting includes
surface preparation, clean up and application of painting. As a part of the periodical review of
the specification, it has been reviewed the existing practices vis-a vis current industrial
practices and available products with reputed painting manufacturers for enhancing
effectiveness and durability of the painting systems.
Accordingly, revised painting specification has been prepared for implementation at BPCL –
Mumbai Refinery. Scope of work covered in this specification shall include, but not limited to
the following:
 Surface preparation
 Selection and application of painting on:
a) Equipment including high temperature surfaces.
b) Piping
c) Steel Structures, buildings.
d) Storage Tanks
e) High temperature surfaces (Furnace casings, Stacks etc.).
1.1 Codes and standards
Following relevant international standards were considered.
SURFACE PREPARATION STANDARDS
a. Swedish Standards
b. Steel Structures Painting Council (SSPC)
c. NACE Standards
d. ISO 4624, ISO 2802
The contractor shall arrange, at his own cost, to keep a set of latest edition of all the reference
standards and codes at work site.
The paint manufacturer’s instructions shall be followed as far as practicable at all times.
Particular attention shall be paid to the following:
a) Instructions for storage (Shelf life)
b) Surface preparation prior to painting
c) Mixing and thinning
d) Application of paints and recommended limit on time intervals between coats
Page 40 of 146

4
2. 0 SURFACE PREPARATION METHODS
Most metallic articles that are usually given protective coatings are heavily contaminated and
require, at least, some cleaning treatment before the coating is applied. The importance of
surface preparation cannot be over emphasized as many investigations have shown
convincingly that the performance and durability of any protective coatings are, to a large
extent governed by the thoroughness of surface preparation. Often they concluded that
careful cleaning and preparation of the surface were more important than the quality of the
protective coating.
Surface contamination in the form of rust, scale, oil grease and dirt must be removed before
painting. Invisible contamination may also be present and represents, on the whole, a greater
hazard. Examples of the latter are soldering fluxes, perspiration in the form of hand marks,
chlorides from marine atmosphere and sulfite from industrial atmosphere.
The following table-1 gives surface preparation specification in the descending order.
TABLE – 1: Surface Preparation in Descending Order of Effectiveness
Sl. No. Methods of cleaning Specifications NACE/SSPC/SIS-05-
5900
1. White metal blast NACE # 1, SSPC SP 5-63,SA-3
2. Near –white metal blast NACE # 2, SSPC SP 10-63,SA-2.5
4. Acid Pickling SSPC SP 8-63,
5. Brush Blast NACE # 4, SSPC SP 7-63,SA-1
6. Flame Clean and Power Sanding SSPC SP 4-63
7. Power Tool Cleaning SSPC SP 3-63
8. Chip and Hand Wire Brush SSPC SP 2-63
9. Solvent Wipe SSPC SP 1-63
Note: (Sand blasting is not allowed in Refinery and MOT; hence Cu slag shall be used in all
such cases except crude oil tanks internals)
CU slag grading:
a. 0.2 to 2.4 mm - coarse sieve for paint & rust removal.
b. 0.4 to 1.5 mm – for general new surfaces.
Cu slag is specified as a standard blasting material for BPCL-MR, as this will not create spark on
metal surface while blasting. Cu slag is not reusable, resulting in less / negligible surface
contamination.
2.1 Inspection of blasted steel surface
For the purpose of inspecting the blasted steel surface with cu slag abrasive, the respective
“Visual standards” can be utilized.
Page 41 of 146

5
White metal blast (SSPC 5-63, NACE No.1, and SA-3)
This is defined as removing all rust, scale, paint etc. to a clean white metal which has a
uniform Grey white appearance. Streaks and stains of rust or other contaminants are not
allowed.
Near white metal (SSPC 10-63, NACE No.2, SA – 2.5)
This provides a surface of about 95% as clean as white metal. Light shades and streaks are not
allowed.
Commercial blast (SSPC 6-63, NACE No.3, SA –2)
This type of blast is more difficult to describe. It essentially amounts to about 2/3 of a white
metal blast, which allows for very slight residues of rust and paint in the form of staining.
Brush of blast (SSPC 7-63, NACE No.4 SA-1)
This preparation calls for removal of loose rust, paint, scales, etc. Tightly adherent paint, rust
and scale is permitted to remain.
2.2 Pictorial Standards of different surface preparation to be adopted
During surface preparation operations, the surface condition obtained has to be compared
with pictorial standards available for getting the specified condition.
3. 0 PAINT APPLICATION
The purpose of painting/coating application is to develop a continuous highly adherent film
with an even thickness over the substrate. To achieve this, various factors have to be
considered such as type of coatings and weather conditions, application methods etc
APPLICATION RESTRICTIONS
For all cases, paint manufacturer guidelines shall be followed. Following restrictions are given
as recommended practices:
1. Coating application shall not be permitted during fog, mist or rain.
2. Coating application shall not be permitted when the relative humidity is 85 percent or
above.
3. Coating application shall not be permitted when the steel surface temperature and/or
ambient temperature is below 10°C (50°F) .
Page 42 of 146

6
4. Coating application shall not be permitted when the steel surface temperature and/or
ambient temperature is above 50°C (120°F).
5. Coating application shall not be permitted when the steel surface temperature is less than
3°C (5°F) above the dew point.
6. Humidity and dew point readings shall be taken by contractor with a sling Psychrometric
meter and calculated using psychrometric tables. Readings shall be taken prior to coating
operations commencing and at least every four hours while coating application is ongoing.
7. Coatings shall not be applied before the surface has been inspected and the preparatory
work approved.
8. All sharp projections shall be ground to min. 2 mm radius and a thick stripe coat shall be
applied at sharp edges.
9. Fresh water blasting or fresh water mopping shall be carried out on Salt water spray areas
before application of primer to remove the salts deposited on metal surface. Mopping can
be repeated before application of other coats to remove salts deposited on previous
coats, if such deposits are suspected. The permissible Chloride content for water used
shall be 50 ppm maximum.
4.0 INSPECTION AND TESTING OF PAINTING MATERIAL
1) Painting Contractor shall procure from approved manufacturers as given below:
 Akzo Nobel paints
 Asian Paints PPG Ltd
 Berger paints Ltd
 CDC Carboline Ltd
 Goodlass Nerolac Paints Ltd
 Growel India (old - Bombay Paints)
 Hempel paints
 Jotun coatings
 Kirloskar corrocoats
 PPG Ind USA ( Sigma Coatings & Amercoat )
 Shalimar paints Ltd.
Additional manufacturers may be approved by BPCL Inspection, subjecting to technical
evaluation. All the procured paint material along with batch/test certificates shall be
offered for BPCL inspection for approval. Remaining Shelf life shall be at least 90% of
the total duration at the inspection above.
Page 43 of 146

7
2) All paint materials shall be accompanied by Manufacturer Test Certificate. All zinc
based paints shall have minimum 85% of metallic Zinc by weight of total solids on dry
film. Glass flake epoxies shall have minimum 20% of glass flake pigments in dry film by
weight of total pigments.
3) Inspection Engineer at his discretion may test paint formulations, if required.
4) Minimum suggested stages of inspection shall be:
a. Surface Preparation
b. Primer application
c. Each coat of paint
5) All defects noticed during stages of inspection, shall be rectified free of cost by the
contractor. All records shall be kept by the contractor.
6) To avoid rework it is preferable to take wet film thickness measurements during
painting in order to ascertain the adequacy and uniformity of thickness.
7) Dry film thickness shall be taken on each coat after drying and curing of the coat. Dry
film thickness (DFT) readings shall be taken using a non-destructive dry film thickness
instrument capable of storing the readings. Sufficient readings shall be taken covering
each coat prior to application of the following coat to ensure the correct required DFT.
The DFT indicated against each system shall be obtained by applying one or more coat
of the paint based on paint properties. The Contractor is responsible to obtain the
indicated DFT as per painting system specification.
8) DFT meter used shall be calibrated before each inspection and shall be witnessed by
the Inspector. It is the duty of the Inspector to satisfy him/herself with the
performance of the DFT meter.
9) Frequency of inspection and criteria for acceptance of painting work shall be in
accordance with the following table - 2:
TABLE – 2:
Test Standard Frequency Acceptance criteria
Surface
cleanliness
ISO 8501-1 One per ten (10)
square meters
Sa 2 ½
Surface Profile ISO 8503-2 One per ten (10)
square meters
As per coating procedure / data
sheet
Total Soluble
salt
contamination
ISO 8502-9 One per twenty (20)
square meters or
minimum 5 tests
whichever is more.
<5g/cm2
Page 44 of 146

8
Dust ISO 8502-3 One per ten (10)
square meters
Rating 2 or better
Adhesion ISO 4624 One pretest panel,
per shift
5 MPa
Holiday
Detection
NACE RP0188 100% of surface Zero defects
Dry Film
Thickness
SSPC PA-2 As per Annexure – F Shall not be less than 80 % and
more than 120 % of Specified
dry film thickness (DFT).
Wet Film
Thickness
ISO 2802 One per ten (10)
square meters
Consistent with providing
required DFT
10) Each contractor shall deploy adequate number of NACE CIP Level 1 qualified coating
inspectors to monitor and inspect the surface preparation, storage, handling, mixing
and application on substrate of the painting/coating and to ensure the compliance of
this specification. The Inspection test plan which will be mandatory part of the
contract shall be prepared by the above qualified inspector and get approved by BPCL.
The CONTRACTOR’s qualified coating inspector and BPCL shall sign an inspection
report as per approved inspection test plan. The report shall consist, as a minimum, of
the following in addition to the inspection parameters and acceptable criteria as above
table - 2.
 Names of the APPLICATOR and the responsible personnel.
 Dates when work was carried out.
 Equipment and techniques used.
 Type and calibration of instruments used.
 Weather and ambient conditions.
11) Each contractor shall possess relevant standards and deploy all inspection
tool/instrument to carry out the all above inspection and testing as per relevant
standard.
12) For coating different color shades to be used for primer and intermediate coats, for
ease in monitoring & identification of number of coats.
5.0 FREQUENCY & GUARANTEE
Painting system frequency & guarantee except crude oil tank shall be AS follows:
a. For surfaces painted after Blasting as surface preparation 5 years
b. For surfaces painted after Manual Cleaning as surface preparation 4 years
Page 45 of 146

9
c. For area within 100 m radius of Sea water cooling tower area (salt water spray area), 3
years.
d. Guarantee period shall be same as frequency.
e. Paint material shall be procured from approved manufacturers who also will stand
guarantee as above clause.
f. For all internal lining / painting works, manufacturer’s laboratory test statement /
Laboratory Paint performance certificates to be checked for specified services at design /
operating conditions. Material shall be procured from only those approved manufacturers
who will meet the above stated criteria.
g. For crude oil tanks frequency and guarantee shall be as per point no. 13
6.0 PAINT MONITORING SYSTEM
All painting works shall be mentioned (sign writing) with date of completion and PO no. at
site/structure. These would facilitate defects observations and would also be basis for
evaluation of the painting contractor /paint system and manufacturer for future works.
7. 0 AREA CLASSIFICATION & RECOMMENDED PAINTING SCHEMES
A) PAINTING SYSTEMS USING Cu-SLAG BLASTING TO Sa 2.5 (Min. Profile 50 microns) AS
SURFACE PREPARATION
SYSTEM – 1:
FOR EXTERNAL SURFACE OF VESSEL, EQUIPMENT / COLOUMN / PIPING, & ALL
STRUCTURAL UP TO 100 0
C TEMP.
(All areas in refinery including , Pipe Track No 14 , Pipe Track No. 9, SRU, ARU, CRU,
FCCU (MEROX), CCU (Gas Treater), Pipe Track No. 7, CDU-VDU, HGU, Hydro Cracker,
DHDS, New SRU, LOBS, DM Water Plant, Area, Pipe Track No. 4 & 5 (Along Road No. 4
Up To Road No. 5 & Along Road No. 5 Up to Road No. 6), MINAS, SWPH, FLARE, JETTY,
Jawahar Island & Acid/Caustic Tanks).
Paint
Type
Generic name of the paint DFT
(Microns)
Method of
Application
P1 Inorganic Zinc Ethyl Silicate Primer 1 x65 Air Spray / Airless
F1
High build two pack polyamide cured
epoxy
2 x 100 Spray / Brush
U1
Aliphatic acrylic modified high solids
weather resistant recoatable two pack
polyurethane (finish coat)
1 x 40
Spray /
Roller/Brush
Total DFT 305
Page 46 of 146

10
SYSTEM- 2:
OLD SEA WATER COOLING TOWER/RMP CT AROUND COOLING TOWER OF 100 M
RADIUS (SALT WATER SPRAY AREA)
Paint
Type
(Microns)
Method of
Application
P1 Inorganic Zinc Ethyl Silicate Primer 1 x 65 Air Spray / Airless
F2
Low VOC (Volatile Organic Compounds)
two component internally flexibilised high
build surface tolerant epoxy pigmented
with Aluminium & Lamellar Micaceous
Iron oxide coating
2 x 120 Spray/Brush
U1
Aliphatic acrylic modified high solids
weather resistant recoatable two pack
polyurethane (finish coat)
1 x 40
Spray/Roller/
Brush
Total DFT 345
Note: Salt water spray areas will require fresh water blasting or fresh water (Max. Chloride
content 50 ppm) mopping shall be carried out on Salt Water spray areas, before application of
primer, to remove the salts deposited on metal surface. Mopping can be repeated before
application of other coats to remove salts deposited on previous coats, if such deposits are
suspected.
SYSTEM-3:
FOR INSULATED EQUIPMENTS/VESSELS/COLUMNS/PIPELINES UPTO 200 0
C TEMP.
Paint
Type
(Microns)
Method of
Application
T8
Two component high solid High
temperature (up to 200deg c dry heat)
Phenolic CUI (corrosion under insulation)
epoxy coating.
2 x 125 Spray /Brush
Total DFT 250
Page 47 of 146

11
SYSTEM-4:
FOR INSULATED NON-CRITICAL EQUIPMENT AND PIPELINES FROM 200 0
C TO 400 0
C TEMP.
SYSTEM - 5:
FOR INSULATED NON-CRITICAL EQUIPMENT AND PIPELINES FROM 400 0
C TO 540 0
C TEMP.
SYSTEM – 6:
FOR INSULATED CRITICAL EQUIPMENT (CARBON STEEL, LTCS, LOW ALLOY STEEL) LIKE
VESSELS/RACTORS/COLUMNS/ EQUIPMENTS 200 0
C TO 540 0
C TEMP.
Paint
Type
(Microns)
Method of
Application
AND
T4
Oleo resinous based heat resistant
Aluminium paint
(Temperature Resistance:250 0
C )
2 X 25 Brush
OR
T6
Silicon Based Heat Resistant Aluminum
Paint.
(Temperature Resistance :from 250 to -
400 0
C)
2 x 20 Brush
Total DFT 115/105
Paint
Type
(Microns)
Method of
Application
T6
Paint. 3 x 20 Brush
Paint
Type
(Microns)
Method of
Application
TSA
Thermal spray Aluminium coating (TSAC)
Refer Annexure – G
250 TSAC
Page 48 of 146

12
SYSTEM - 7:
FOR UN INSULATED EQUIPMENTS/ VESSELS/ COLOUMNS/ PIPE LINES / FURNACES FROM 100
0
C TO 400 0
C TEMP.
SYSTEM - 8:
FOR UN INSULATED EQUIPMENTS/ VESSELS/ COLOUMNS/ PIPE LINES / FURNACES FROM 400
0
C TO 540 0
C TEMP.
SYSTEM - 9:
FOR INSULATED/UNINSULATED ABOVE 100 DEG C TURBINES, COMPRESSORS,
BLOWERS, STACKS.
Paint
Type
(Microns)
Method of
Application
AND
T4
Oleo resinous based heat resistant
Aluminium paint
C )
2X25 Brush
OR
T6
Paint.
(Temperature Resistance :from 250 to 400
0
C)
2 x 20 Brush
Total DFT 115/105
Paint
Type
(Microns)
Method of
Application
T6
Paint. 2 x 20 Brush
Paint
Type
(Microns)
Method of
Application
T2
Bituminous Stack Black
C )
2 x 35 Brush
OR
T3
Zinc Dust Graphite Paint (Temperature
Resistance:450 0
C )
2 x 30 Brush
Total DFT 70/60
Page 49 of 146

13
SYSTEM- 10:
UNDERGROUND, UNDER SOIL (BURIED) PIPELINES UP TO 50 DEG C FOR OTHER THAN
PLANT AREA i. e. EXCLUSIVELY FOR OFFSITE AREA
Notes:
1. Carry out shot blasting of the surface to Sa 2.5 finish.
2. Apply one coat of synthetic primer conforming to AWWA 203/2003 and IS 15337/2003
standards. The primer shall be compatible with the hot applied tape.
3. Use 2 layers of 2 mm thick each hot applied anti-corrosive tape conforming to AWWA
203/2003 and IS 15337/2003 standards.
4. Both the primer and tape shall be of one manufacturer for compatibility.
5. Ensure that the tape is tightly wound on the pipe.
6. Spirally wrap the self adhesive tape on the primed surface with 25 mm overlap.
7. The length of the tape shall be kept sufficiently extra to complete the length of the
pipeline.
8. The spiral joint if any shall have 25 mm overlap.
9. The tape coated pipes and the field joint coated area shall be holiday tested using
portable holiday tester using 12,000 volts.
10. Weld joints shall be coated only after hydro test.
SYSTEM - 11:
UNDERGROUND, UNDER SOIL (BURIED) PIPELINES / STRUCTURES/VESSELS UP TO 100
DEG C
Generic name of the coating Thickness
(mm)
Method of Application
Anti Corrosive Tape 2 x 2 mm Manual
Total DFT 4 mm
Paint
Type
(Microns)
Method of
Application
P2
Epoxy red oxide zinc phosphate primer
1 x 60 Spray
F3 Epoxy Glass Flake (Amine Adduct) 2 x 200 Spray
Total DFT 460
Page 50 of 146

14
SYSTEM - 12:
UNDERGROUND, UNDER SOIL (BURIED) PIPELINES / VESSELS FROM 100 TO 480 DEG. C FOR CS
AND 600 DEG. C FOR SS SURFACES.
B) PAINTING SYSTEMS USING MANUAL CLEANING TO St2 OR POWER TOOL
CLEANING TO St3 AS SURFACE PREPARATION.
SYSTEM – 13:
FOR EXTERNAL SURFACE OF VESSEL, EQUIPMENT / COLOUMN / PIPING / ALL STRUCTURAL
UP TO 100 0
C TEMP.
(All areas in refinery including, Pipe Track No 14 , Pipe Track No. 9, SRU, ARU, CRU, FCCU
(MEROX), CCU (Gas Treater), Pipe Track No. 7, CDU-VDU, HGU, Hydro Cracker, DHDS, New
SRU, LOBS, DM Water Plant, Pipe Track No. 4 & 5 (Along Road No. 4 Up To Road No. 5 &
Along Road No. 5 Up to Road No. 6), MINAS, SWPH, FLARE, JETTY, Jawahar Island &
Acid/Caustic Tanks).
Paint
Type
(Microns)
Method of
Application
T9
Heat resistant Engineered Polysiloxane
3x125 Spray
Total DFT 375
Paint
Type
(Microns)
Method of
Application
P4
Self Priming surface tolerant Epoxy Mastic
Paint
1 x 125 Brush
F1
High build two pack polyamide cured epoxy.
1 x 125 Brush
U1
Aliphatic acrylic modified high solids weather
resistant recoatable two pack polyurethane
(finish coat)
1 x 40 Roller/ Brush
Total DFT 290
Page 51 of 146

15
SYSTEM - 14:
OLD SEA WATER COOLING TOWER/RMP CT AROUND COOLING TOWER OF
100 M RADIUS (SALT WATER SPRAY AREA)
Note: Salt water spray areas will require fresh water blasting or fresh water (Max. Chloride
content 50 ppm) mopping shall be carried out on Salt Water spray areas, before application
of primer, to remove the salts deposited on metal surface. Mopping can be repeated
before application of other coats to remove salts deposited on previous coats, if such
deposits are suspected
SYSTEM-15:
FOR ALL AREAS IN REFINERY EXCEPT ABOVE INCLUDING PUMPS / MOTORS / BLOWERS
/ELECTRICAL PANELS
Paint
Type
(Microns)
Method of
Application
P4 Self Priming Epoxy Mastic Paint 1 x 125 Brush
F2
Low VOC (Volatile Organic Compounds) two
component internally flexibilised high build
surface tolerant epoxy pigmented with
Aluminium & or Lamellar Micaceous Iron
oxide coating
1 x 125 Brush
U1
Aliphatic acrylic high solids weather resistant
recoatable two pack polyurethane (finish
coat)
1 x 40 Roller/ Brush
Total DFT 290
Paint
Type
(Microns)
Method of
Application
P4 Self Priming Epoxy Mastic Paint 1 x 125 Brush
U1
Aliphatic acrylic modified high solids weather
resistant recoatable two pack polyurethane
(finish coat)
1X40 Brush
Total DFT 165
OR
P2 Epoxy Red Oxide Zinc Phosphate Primer 1 x 60 Brush
B1 Synthetic Enamel Paint 2 x 25 Brush
Total DFT 110
Page 52 of 146

16
SYSTEM – 16:
FOR INSULATED EQUIPMENTS / VESSELS / COLUMNS / PIPELINES UPTO 200 0
C TEMP.
Note: SURFACE PREPARATION (Cu-SLAG BLASTING TO Sa 2.5 (Min. Profile 50 microns)
Paint
Type
(Microns)
Method of
Application
T8
Two component high solid, High
temperature(up to 200deg c dry heat)
Phenolic CUI (corrosion under insulation)
epoxy coating
2 x125 Spray /Brush
Total DFT 250
SYSTEM – 17:
FOR INSULATED EQUIPMENTS / VESSELS / COLUMNS / PIPELINES WITH OUT HEAT TRACER
BELOW 100 0
C. (For recoating of existing similar type of paint system)
SYSTEM – 18:
FOR INSULATED EQUIPMENTS / VESSELS / COLUMNS / PIPELINES WITH HEAT TRACER
Above 100 0
C. (For recoating of existing similar type of paint system).
OR
Paint
Type
(Microns)
Method of
Application
F2
Low VOC (Volatile Organic Compounds) two
component internally flexibilised high build
surface tolerant epoxy pigmented with
Aluminium & Lamellar Micaceous Iron oxide
coating
2 x 100 Spray/Brush
Total DFT 200
Paint
Type
(Microns)
Method of
Application
T3
Zinc Dust Graphite.
(Temperature Resistance : up to 450 0
C) 2 x 30 Brush
Total DFT 60
Paint
Type
(Microns)
Method of
Application
T6
Silicon Based Heat Resistant Aluminum Paint.
(Temperature Resistance :250 - 540 0
C)
2 x 20 Brush
Total DFT 40
Page 53 of 146

17
SYSTEM –19:
FOR UN INSULATED EQUIPMENTS / VESSELS / COLOUMNS / PIPE LINES / FURNACES ABOVE 200
0
C TEMP.
SYSTEM – 20:
FOR INSULATED/ UN-INSULATED TURBINES / COMPRESSORS/ BLOWERS /
STACKS ABOVE 100 0
C TEMP.
Paint
Type
(Microns)
Method of
Application
T2
Bituminous Stack Black
C ) 2 x 35 Brush
OR
T3
Zinc Dust Graphite Paint (Temperature
Resistance:450 0
C ) 2 x 40 Brush
Total DFT 70/80
Paint
Type
(Microns)
Method of
Application
T4
Oleo resinous Based Heat Resistant
Aluminum Paint
(Temperature Resistance: up to 250 0
C)
2 x 25 Brush
T6
Silicon Based Heat Resistant Aluminum Paint
(Temperature Resistance : 250 – 540 0
C) 2 x 20 Brush
Total DFT 50 / 50
Page 54 of 146

18
C) INTERNAL PAINTING OF EQUIPMENT AND STOTRAGE TANKS – Cu-SLAG BLASTING TO Sa 2.5
(Min. Profile 50 microns) AS SURFACE PREPARATION
SYSTEM – 21:
FOR EQUIPMENT – STEAM DRUM/STEAM CONDENSATE POT
Paint
Type
(Microns)
Method of
Application
T1
Boiler composition interior paint(hot wet
metal surface) 2 x 35 Brush
Total DFT 70
SYSTEM – 22:
FOR OVERHEAD PRODUCT ACCUMULATIONS EQUIPMENTS
SYSTEM – 23:
FOR EQUIPMENTS-KOD/AIR VESSEL (NORMALLY BOTTOM SECTION), VESSELS
CARRYING SALT WATER, EXCHANGER TUBE SHEETS, FLOAT HEAD, CHANNEL AND
CHANNEL COVERS OF NON-FERROUS COOLERS & CONDENSERS.
Note : Surface preparation St2, St3 (manual/power tool cleaning shall be accepted as suit
to site condition)
Paint
Type
(Microns)
Method of
Application
P2 Epoxy red oxide zinc phosphate primer 1x60 Spray
F10 Epoxy Glass Flake (Amine Adduct) 1 x 200 Spray
Total DFT 260
Paint
Type
(Microns)
Method of
Application
F7 Epoxy Coal Tar Paint 2 x 100 Brush
Total DFT 200
Page 55 of 146

19
SYSTEM – 24:
EXCHANGER TUBE SHEET, FLOAT HEAD, CHANNEL AND CHANNEL COVERS OTHER THAN
NON-FERROUS COOLERS & CONDENSERS.
Note: Surface preparation Sa 2.5
SYSTEM – 25:
FOR LPG MOUNDED BULLETS (only from 4’O clock to 8’O clock position area)
Note: Application of primer shall be as per Manufacturer’s Specifications.
In case the primer is not recommended by the paint manufacturer, then total DFT of the
finished paint system shall be 660 microns
Paint
Type
(Microns)
Method of
Application
P6 Two Component polyamide cured epoxy
primer.
1 X60 Spray
F5 Two Component solvent free amine cured
epoxy coating.
2 X 300 Air less spray
Total DFT 660
D) OTHER PAINTING SYSTEMS:
SYSTEM- 26:
FOR GI SURFACES (EXCLUDING GALVANISED THICKNESS)
Note: surface preparation is only cleaning of dust/oil contamination.
Paint
Type
PAINT TYPE DFT
(Microns)
Method of
Application
P7 Epoxy red oxide zinc phosphate primer
suitable for GI surfaces.
1X60 Brush/roller
U1 Aliphatic acrylic modified recoatable two
pack polyurethane (finish coat)
1X40 Brush/roller
Total DFT 100
Paint
Type
(Microns)
Method of
Application
F9 Solvent free amine cured epoxy reinforced
with glass flakes.
2 x 500 Spray
Total DFT 1000
Page 56 of 146

20
E) SPECIAL PAINTING / COATING SYSTEM
SYSTEM-27:
EXTERNAL THERMAL INDICATIVE PAINT FOR COLD COLLECTOR VESSELS OF REFORMER
FURNACES (HGU & NHGU, FCCU REGENERATOR ): ABRASIVE CU SLAG SHOT BLASTING TO
SA 2.5.
SYSTEM-28 :
SEA COOLING WATER SERVICE INTERNAL LINING OG 30”NB DIA AND ABOVE IN RMP UNITS:
SURFACE PREPARATION: ABRASIVE CU SLAG SHOT BLASTING TO SA 2.5
Note: Application of primer shall be as per Manufacturer’s Specifications.
In case the primer is not recommended by the paint manufacturer, then total DFT of the
finished paint system shall be 1065 microns
Detail procedure shall get approved from BPCL inspection in line with indicative system.
Paint
Type
(Microns)
Method of
Application
P1 Inorganic Zinc Ethyl Silicate Primer 1x65 Air Spray / Airless
T10 A single pack, temperature indicating paint
based upon a modified silicone (Intertherm
715 of AKZONBEL equivalent). (The colour to
change from green to blue at temperatures
between 180-220°C (356-428°F), and from
blue to white at temperatures between 310-
350°C (590-662°F).
2X25 Air spray
Total DFT 115
Paint
Type
(Microns)
Method of
Application
P1 Inorganic Zinc Ethyl Silicate Primer 1 x 65 Spray
F9
Solvent free, epoxy cured with
polyamine/modified polyamine/polyamine
adduct coating reinforced with glass
fibre/flakes. SIGMAA SHIELD 905 of Sigma
coatings, INTERLINE 925 GF of Akzo Nobel, or
equivalent as approved.
2X500
Spray
Total DFT 1065
Page 57 of 146

21
8.0 DETAILED PAINT SPECIFICATIONS
8.1 LIST OF PRIMERS & FINISH PAINTS
Note: For all internal lining / internal painting works, manufacturer’s laboratory test statement /
Laboratory Paint performance certificates to be submitted by paint manufacturers & checked
apart from material test certificates for specified services at operating temperature and
condition. Material shall be procured from only those approved manufacturers who will meet the
above stated criteria.
SR.
NO.
PRIMER
PAINT
TYPE
SPECIFIED VOL.
SOLIDS
1
Inorganic Zinc ethyl silicate primer (Minimum 85% Zinc
dust by weight in the dried film)
P1 60  2 %
2 Epoxy red oxide zinc phosphate primer P2 50  2 %
3 Self priming surface tolerant epoxy mastic paint P4 80 ±2 %
4 Amine Adduct Cured Epoxy Holding Primer P5 60  3 %
5 Two Component Polyamide cured Epoxy Primer P6 57%±2 %
6
Epoxy red oxide zinc phosphate PRIMER SUITABLE FOR
GI SURFACE
P7 50  3 %
FINISH PAINTS
7 High build two pack ployamide cured epoxy F1 60 2%
8
Low VOC High build Surface tolerant Epoxy pigmented
with Al, Micaceous iron oxide
F2 80%
9 Epoxy glass flake paint (amine adduct -Buried Pipelines) F3 87  3%
10 Two pack Epoxy based tank liner (Amine cured) F4 60  2 %
11
Two Component solvent free amine cured epoxy
(Immersion services)
F5 100%
12 Solvent Free Epoxy amine cured (Potable Water ) F6 100%
13 Epoxy coal tar paint (Immersion Grade) F7 64  2%
14
Solvent free amine cured epoxy reinforced with glass
flakes. (Sea Water Pipeline internal)
F9 100
15
Epoxy glass flake paint (amine adduct)(IMMERSION
SERVICES)
F10 90 ± 3%
HIGH TEMPERATURE PAINTS
16 Boiler composition T1 40 ± 2 %
17 Bituminous stack black T2 40 ± 2 %
18 Zinc dust graphite paint T3 40 ± 2 %
19
Oleoresinous based heat resistant Aluminium paint (up
to 250 deg. C)
T4 30 ± 2 %
Page 58 of 146

22
SR.
NO.
PRIMER
PAINT
TYPE
SPECIFIED VOL.
SOLIDS
20
Silicone Heat resistant Aluminum paint (400 - 600 deg.
C)
T6 28 ± 2 %
21
Two component high solid, high temperature phenolic
CUI (corrosion under insulation Epoxy coating (UP TO
200 DEG. C)
T8 67  2%
22 Heat resistant Engineered Polysiloxane T9 75 ± 2%
23
Temperature indicating paint based upon modified
silicone
T10 42 ± 2%
24
Two component high solid High temperature (suitable
up to minimum 120 deg C. immersed heat) phenolic /
phenolic novalac epoxy coating.
T11 67  2%
POLYURETHANE PAINTS
25
Acrylic Aliphatic weather resistant recoatable
polyurethane paint
U1 2%
ALKYD BASED PAINT
26 Synthetic enamel paint B1 40 ± 2 %
27 Oil based Aluminium paint B2 40 ± 2 %
For Brand Names Refer Annexure - I
8.2 PAINT SPECIFICATIONS
PDS: Product Data Sheets.
PRIMER
1) Inorganic Zinc Ethyl Silicate Primer (P1):
Colour : Grey
Finish : Matt
Type : 2 pack inorganic ethyl silicate
Application : By brush or Airless spray
Dry film thickness/coat : 60 – 70 µm
Pigment (main) : Minimum 85% Zinc dust by weight in the
dried film
Volume solids : 60  2%
Area coverage (theoretical) : 6 to 7 sq.m/litre
Surface dry : 2 hrs.
Hard dry : 24 hrs.
Over coating : As per Manufacturer’s PDS
Recoatability : As per Manufacturer’s PDS
Full cure : As per Manufacturer’s PDS
Page 59 of 146

23
Shelf life : As per Manufacturer’s PDS
Temperature Resistance : 400 0
C
2) Epoxy Red Oxide Zinc Phosphate Primer (P2):
Colour : Red
Finish : Semi gloss
Application : Airless/Airspray/Brush
Pigment (main) : Zinc phosphate content minimum 5 – 10 %
by weight of the total pigments
Type of epoxy : Condensation product of bisphenol – A and
epichlorohydrin with terminal Epoxide
groups.
Curing agent : Polyamide (amine value 210-230)
Volume solids : 50  2 %
DFT : 60 - 70 microns
Area Coverage (Theoretical) : 8 - 10 sq.m / litre
Hard dry : 24 hrs.
3) Self Priming Surface Tolerant Epoxy Mastic Paint (P4):
Colour : As desired
Finish : Semi-Glossy
Type : Two pack
Dry film thickness/coat : 100 – 125 µm
Volume solids : 80 ±2 %
Area coverage (theoretical) : 6.5 to 8 sq.m/litre
Hard dry : 16 hrs.
4) Amine /Amine Adduct Cured Epoxy Holding Primer (P5):
Colour : Red brown / greenish grey /self standard
Finish : Low Metallic Sheen
Type : Two pack
Page 60 of 146

24
Dry film thickness/coat : 60 µm
Volume solids : 60 ±3 %
Area coverage (theoretical) : 12 sq.m/litre
Hard dry : 16 hrs.
5) Two Component Polyamide Cured Epoxy Holding Primer : (P6):
Colour : Yellow / Green /self standard
Finish : Egg shell
Type : Two Packs
Application : Airless Spray, Air Spray, Brush, Roller
DFT per coat : 60 microns
Volume Solids : 57  3 %
Theoretical Coverage : 11.4M² / Lt. @ 50 µ DFT
Surface Dry (25 Deg C) : 1.5 hrs.
Hard Dry (25 Deg C) : 16 hrs.
Minimum Over coating Time : As per Manufacturer’s PDS
Maximum Over coating Time : As per Manufacturer’s PDS
Shelf Life : As per Manufacturer’s PDS
6) Epoxy Red Oxide Zn Phosphate Primer Suitable For GI Surfaces: (P7):
Colour : Red
Finish : Semi gloss
Application : Airless/Airspray/Brush
Pigment (main) : Zinc phosphate content minimum 5 – 10 %
by weight of the total pigments
Type of epoxy : Condensation product of bisphenol – A and
epichlorohydrin with terminal Epoxide
Curing agent : Polyamide (amine value 210-230)
Volume solids : 50  3 %
DFT : 60 - 70 microns
Area Coverage (Theoretical) : 8 - 10 sq.m / litre
Hard dry : 24 hrs.
Page 61 of 146

25
FINISHED PAINTS
7) High Build Two Pack Polyamide Cured Epoxy (F1):
Colour : White /Grey
Finish : Semi Gloss / Matt
Type : Two Packs
Application : By brush or Air/Airless spray
Dry film thickness/coat : 100-150 m
Volume solids : 60 2%
Area coverage (theoretical) : 8 to 10 sq. m/ litre
Hard dry : 24 hrs.
8) Low VOC High Build Surface Tolerant Epoxy Pigmented with Al & Micaceous Iron Oxide
(F2):
Colour : Aluminum / Grey / Red
Finish : Egg Shell
Type : Two Packs
Application : Airless Spray, Air Spray, Brush, Roller
DFT per coat : 125 ±25 microns
Volume Solids : 80
Theoretical Coverage : 5.30 square meters per liter at 150 microns
DFT
Surface Dry (25 Deg C) : 6 hrs
Hard Dry (25 Deg C) : 16 hrs
9) Epoxy Glass Flake Paint (Amine Adduct) for Buried pipelines) (F3):
Colour : As desired
Type : Two packs
Dry film thickness/coat : 200– 210 µm
Area coverage (theoretical) : 4 to 4. 5 sq.m/litre
Page 62 of 146

26
Hard dry : 24 hrs.
10) Two Pack Epoxy Based Tank Liner (Amine Cured) (F4):
Colour : White/Grey
Finish : matt
Type : Two pack
Type of epoxy : Condensation product of bisphenol-A and
epichlorohydrin with terminal epoxide
groups.
Dry film thickness /coat : 75 - 125 microns
Spreading rate : 4 – 5 sq.m / litre
Surface dry : 2-3 hrs.
Hard dry : 16-24 hrs.
11) Two Component Solvent Free Amine Cured Epoxy Immersed Services (F5):
Colour : Green / Off white
Finish : Glossy
Type : Two Packs
Application : Airless Spray, Air Spray
DFT per coat : 300 µ
Volume Solids : 100 %
Theoretical Coverage : 3.3 M² / Lt. @ 300 µ DFT
Surface Dry (25 Deg C) : 8 hrs.
Hard Dry (25 Deg C) : 24 hrs
Page 63 of 146

27
12) Solvent Free Epoxy Amine Cured (Potable Water Certificate) (F6):
Colour : green / white
Finish : Glossy / semi gloss
Type : Two pack
Dry film thickness/coat : 300 µm
Volume solids : 100 %
Area coverage (theoretical) : 3.3 sq.m/litre
Hard dry : 16 hrs.
13) Epoxy Coal Tar Paint Immersion Grade (F7):
Colour : Brown/Black
Finish : Egg shell
Application : Airless / Airspray / Brush
Coaltar content : 35 - 40% by volume
DFT : 90-120 microns
Area Coverage (Theoretical) : 5-7 sq.m / litre
Hard dry : 24 hrs.
14) Solvent Free Amine Cured Epoxy Reinforced With Glass Flakes: (F9):
Colour : Green - gloss
Type : Single pack
Application : Airless spray
Dry film thickness/coat : 100 %
Volume solids : 400-500 µm
Area coverage (theoretical) : 2.5 sq.m/litre for 400 µm
Touch dry : 8 hrs.
Page 64 of 146

28
15) Epoxy Glass Flake Paint (Amine Adduct)(Immersion services) (F10):
Colour : As desired
Type : Two packs
Dry film thickness/coat : 200– 210 µm
Area coverage (theoretical) : 4 to 4. 5 sq.m/litre
Hard dry : 24 hrs.
HIGH TEMPERATURE PAINTS
16) Boiler Composition (T1):
Colour : Black
Finish Matt
Type Single pack
Application Brush
Volume solids 40 ± 2 %
Pigment content 34% +/- 2%
Binder content 26% +/- 2%
Temperature resistance (WET) 5400
C.
DFT 35-40 microns
Area Coverage (Theoretical) 11-14 sq.m / litre
Surface dry 4-6 hrs.
Hard dry 24 hrs.
Recoatability As per Manufacturer’s PDS
Full cure As per Manufacturer’s PDS
Shelf life As per Manufacturer’s PDS
(The tests shall conform to IS 101 - 1964.)
Note:
After hard dry time filled the equipment with water and raised the temp up to 100
deg. C and hold it for 8 hrs for complete curing of product.
Page 65 of 146

29
17) Bituminous Stack Black (T2):
Colour : Black
Finish : Matt
Type : Single pack
Application : Brush
Volume solids : 40 ± 2 %
DFT : 30-40 microns
Hard dry : 48 hrs.
C
18) Zinc Dust Graphite Paint (T3):
Colour : Grey
Finish : Matt
Application : Brush / Spray
Zinc dust : 31 ±2 % by wt.
Graphite : 24 ±2 %
Volume Solids : 40 ±2 %
DFT : 40-45 microns
Area Coverage (Theoretical) : 10-11 sq.m /litre
Hard dry : 12-14 hrs.
C
19) Oleoresinous Based Heat Resistant Aluminium Paint (T4):
Colour : Metallic
Finish : glossy
Type : Two pack
Application : Air spray/Brush
Volume solids : 30 ± 2 %
Aluminium content : 23-25 %
DFT : 20-25 microns
Page 66 of 146

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