Anandhakumar 15 years Exp in Chloral-Alkali

1. RESUME
C ANANDHAKUMAR
Jalan BSC 1D/3, Bandar seri Coalfields Passport Details:
Sungai Buloh,Selangor,Malaysia-47000 Passport No: R4781443
anandhkumar70@gmail.com Validity: 30.10.2027
Mobile: +60-1114226484 Date of issue: 31.10.2017
Place of issue: Chennai
Native Address: 225, kulathumedu st, sedapalayam
Cuddalore, Tamilnadu, India
About
-12 years extensive Experienced in Chloral-Alkali plant production, erection,
commissioning & trouble shootings. Familiar with startup and shutdown, emergency
handling procedures, Safety Management Practices & Environmental regulations.
Understanding of process development life cycle including requirement analysis,
DCS & PLC system designs, its development & implementations.
- Work with & Coordinate on implementation of SAP (System Application Protocol)
& ERP System.
- DCS & PLC based Process Handling (Yokogawa Centum CS3000, Emerson Delta V -
version 8.3 and Allen Bradley).
- 3 year Shift-In charge of Membrane Electrolyzers, Hydrochloric Acid Synthesis
Furnaces, Caustic Soda Concentration Unit and Chlorine Liquefaction Plants & other
allied products.
- To liaise and co – ordinate with other departments for plant maintenance and
ensure the adequate supplies of power, steam and raw materials etc.
- To ensure efficient and optimum plant operations to achieve agreed production
targets within the standards set for product quality, power consumption, and raw
materials usage.
- To fulfil all requirements of quality standards ISO 9001and environment standards
ISO 14000.
- To provide guidance to shift staff whenever required and impart training to the
“Trainee Chemical Engineers”
- To manage and overcome all Process / Technical and Personnel problems by taking
necessary remedial actions and seeking guidance / help from seniors and other
departments concerned staff when required.
- To plan and execute development jobs to increase the product profitability.

2. Professional Experience
Total Experience: 12 years
1. Experience: Industry: M/s Meking Industry Sdn Bhd
Contract manufacturer of CLOROX
Jalan Ijok,45620 Bestari Jaya, Selangor Darul Eshan, Malaysia.
 Currently worked in 50 TPD PFI-DENORA Italy technology caustic soda
chlorine plant and 50 TPD sodium hypochlorite manufacturing unit.
 Experienced in 50 TPD PFI-DENORA Italy technology caustic soda chlorine
plant commissioning and start up.
Period: From April 2018 to till date
Designation: Plant Manager
Division: Petrochemical/chemical
Product: Caustic Soda, Chlorine, Sodium hypochlorite
2.Industry Name: M/s Ghion Industrial Chemical Sector Plc.,
Chlor-Alkali plant, Addis Ababa, Ethiopia
Company profile: Sole producer in Ethiopia
The major products are caustic soda, liquid chlorine, Hydrochloric acid, sodium hypo.
The plant using membranes cell technology (Italian P.F.I technology).
Experience: From Nov 2016 to June 2017
Designation: Production head
Division: Petrochemical/chemical
Product: Caustic soda, Chlorine, Hydrochloric
Acid, Sodium hypo chloride
3. Industry: M/s Chemplast Sanmar limited, (Sanmar Group)
PETRO CHEMICAL DIVISION, Karaikal, Pondicherry, India
Company profile: AN IMS STANDARD ORGANISATION AND
INDIA’S LARGEST ETHYLENE DI CHLORIDE(EDC),
CHLORO ALKALI PLANT.
The plant having capacity,
1. 200 TPD- Chlorine plant using membranes cell technology (UDHE technology).
2. 235 TPD- EDC Plant (Cryogenic Ethylene Storage System, production Of Ethylene Di
Chloride/VCM) and caustic soda, liquid chlorine, Hydrochloric acid, sodium hypochlorite.
Joint Manager -Production (Sept 2013- Aug 2016)
-Incharge of Membrane Electrolysers (UHDN Gen III & IV b) having 200 M.Ton capacity,
Hydrochloric Acid Synthesis Furnaces, Caustic Soda Concentration Unit, Flaking Units and
chlorine liquefaction unit.
• To co – ordinate with other works departments for plant maintenance and ensure the
adequate supplies of power, steam and raw materials etc.
• To ensure efficient and optimum plant operations to achieve agreed production targets
within the standards set for product quality, power consumption, and raw materials usage.

3. • To provide guidance to shift staff whenever required and impart training to the “Graduate
Trainee Engineers”
• To manage and overcome all Process / Technical and Personnel problems by taking
necessary remedial actions and seeking guidance / help from seniors and other departments
concerned staff when required.
• To plan and execute development jobs to increase the product profitability.
• To maintain documentation of QMS / EMS and responsible for conducting internal
/external audits.
• Responsible for developing and implementing annual objectives
• Responsible for developing departmental annual expenses budget
• Responsible of maintaining all relevant documentations related to IS0-14001 and
conducting internal / external audit.
• Plan, coordinate and manage for safe and efficient operation of the unit.
• Optimize Product Quality, Yield and throughput.
• Handling plant Emergency and supervision of startup / Shutdown activities.
• Monitor consumption of Raw Materials & Power and take measures to minimize flare and
other losses.
• Assist Technical Services in conducting Plant test-runs.
• Coordinate with Service Department for execution of plant jobs.
• Execution and planning of annual turnarounds at the assigned units.
• Handling of manpower (350 Persons) at managerial level.
• Responsible to implement HSEQ management standards at the assigned areas.
• Optimization and monitoring of different chemicals used at different units of Plant.
I also worked as Assistant to Project Manager in the erection, commissioning and start-up of:
• 135 MTPD of DCS Controlled Caustic Soda Plants.
• 100 MTPD of Two HCl Synthesis Furnaces.
• 100 MTPD of Caustic Soda Concentration Unit using Triple Effect Evaporators.
• Installation of Water Purification units. (150 GPM RO Plant & 30 m3/ hr DM Water plant)
Senior Engineer -Production (Sept 2012- Sept 2013)
• Providing daily operation coordination of the Chlor-Alkali Units to produce
targeted quantities based on defined quality, safety and cost parameters.
• Interact with Quality, Safety and Manufacturing personnel in supporting all
manufacturing activities.
• Highlight abnormalities and recommend corrective actions for Shift Engineers to
deal with process quality or problems.
• Reviewing and updating the Standard Operating Procedures (SOPs) and standing
instructions.
• Undertake risk assessment at workplace, identifying safety hazards and eliminating
their causes.
• Writing daily instructions and guidelines for the shifts to achieve the desired
targets.
• Maintaining Material Safety Data Sheets (MSDS) on hazardous materials used in
the workplace
• Manage and coordinate multidiscipline engineering activities to ensure projects are
executed in a safe, efficient, cost effective and timely manner.

4. • Develop Manpower charts and schedules, recommend, assign and distribute
manpower for the execution of engineering activities within budgeted project man-
hours.
• Planning, organizing, managing and controlling various projects in order to ensure
that the project cycle is completed, meeting agreed project parameters, standards
and objectives.
• Monitor and control the progress of the project in order to ensure that the project
specifications and approved parameters are met.
• Ensure that the risks are properly assessed and security plans are in place to assure
a safe working environment for all members of the project team
• Provide support to other team members to ensure tasks are completed in a timely
and accurate manner.
• Identify requirements and scope of work, specifications, datasheets and other
relevant documents.
• Ensure systematic and consistent implementation of work methods and procedures
used in Inspection and recommend improvements.
4. Industry Name: M/s Tamilnadu chemical products limited, India.
Worked on: 2009 Sept to 2012 Sept (3 years’ Experience)
Designation: Assistant Manager (Production)
Process: Liquefaction process
Product: Liquid sulfur di-oxide, Sodium hydro sulfite
Responsibilities & Activities
• Production scheduling and resource planning
• Monitoring, Maintaining/ Improving production KPI's
• Departmental budgeting and cost control
• Raw material planning, Inventory control
• Reporting plant indices to Top Management
• Shut down Scheduling & Project Management
• Plant Optimization
• Energy Efficiency
• Mentoring young Engineers
• Monitor operation performance of plant & equipment.
• Apply the preventive maintenance program on all machines and equipment to minimize
problems and shutdown scheduling to ensure timely and appropriate solutions is adopted
avoiding major breakdown.
• Manage and monitor the operation of the plant and finish goods warehouse to ensure
continuity of production and maintain organized receiving and dispatch of finish product.
• Enforce accident/incident reporting and ensure all accidents/incidents are properly
reported.
• Monitor, coordinate & control raw materials, utilities & chemicals daily specific
consumption.
• Assure the regular inspection and evaluation of all operating equipment to help maintain
plant requirements.

5. • Develop occupational health & safety procedures & guidelines to ensure that workplace
activities are carried out with minimal hazard to employees.
• Ensure implementation of ISO procedures that apply to product realization, planning,
production, product identification, traceability and maintain pertinent quality records.
• Maintaining Material Safety Data Sheets (MSDS) on hazardous materials used in the
workplace.
• Undertake risk assessment at workplace, identifying safety hazards and eliminating their
causes.
• Introduce hot work permits within the factory premises and ensure the safe workplace.
Educational Qualifications
 Bachelor of Chemical Engineering, Annamalai University, Tamilnadu, India
Year: 2005-2009, Grade Point: 7.78/10 (Ogpa)
 Diploma in Industrial Safety, Annamalai University, Tamilnadu, India
Year: 2008-2009, Percentage: 58%
 Higher Secondary
Institution: Mangalam matric Hr. Sec School, Bhuvanagiri
Year: 2005, Percentage: 75.08%
 High School
Institution: Thillai Matriculation School, Chidambaram, Tamilnadu, India
Year: 2003, Percentage: 64.2
Personal Details
 Father’s Name: Chakkaravarthi V
 Date of Birth: 05-Dec-1987, Age-33
 Gender: Male
 Nationality: Indian
 Language Fluency: English and Tamil
Declaration
I hereby declare that the details furnished above are true.
Yours Faithfully,
(ANANDHAKUMAR C)