1. BALAJI.V
Flat. No 305 Al Zasaroonee Building, Rolla Street, Bur Dubai
E-mail- balajiv13@live.com Mobile-+971 544 617795
Designation – Quality Engineer
Experience -2 ½ years
Summary
Worked as a Quality Assurance and Control Engineer for 2+ years in the manufacturing industry
Experienced in implementation of Lean Manufacturing
Involved in Heat Treatment Processes
Expertise in Kaizen, Kanban process, and 5S principle
Knowledge in Line balancing techniques, Method Study and Linear Processing in manufacturing industry
Experienced in FMEA and Patrol Inspection.
Familiar with AutoCAD, SAP tools
Education
Bachelor of Engineering in Mechanical Engineering, 2014 CGPA-7.85/10
Technical Skills
Modeling : AutoCAD, PRO-E, Uni-Graphics. Testing : Ansys.
Manufacturing : FANUC. Programming : C, C++.
Documentation : MS Office.
Professional experience
1. Manpro Equipment Pvt Ltd, Chennai.
Designation: Quality Engineer Period- October ‘15- June’ 16
Responsibilities
• Prepared SOP for the various products.
• Coordinated with production/operation personnel’s to optimize the operation procedures in order to
maximize product reliability and minimize costs.
• Ensure that all QC inspectors are trained and motivated to perform their roles to the levels of excellence
set so as to realize quality products.
• Preparation of Inspection Test Plan, Inspection Test Procedures for various projects.
• Attending pre-inspection meeting with clients.
• Monitoring production activities which include receipt of raw materials through final product
• Perform inspections at various stages of raw material receipt inspection, stage inspection, final visual
and dimensional inspection, testing etc
• Prepare quality records and associated documents and retention of records.
• Liaise with Third party inspectors, client inspectors for inspection activities as stipulated in quality plan /
contract procedures
• Involved in ISO 9001, ISO 14000 internal and external audits
• Created hourly product quality reports; ensuring constant quality compliance with approved standards
• Preparation of QA/QC dossier as per project requirements.
• Handled products like Rings, Retainer, Tire Modules, and General Engineering Component.
2. TVS Sundaram Fasteners Pvt Ltd, Chennai.
Designation -Trainee- QA/QC engineer Period- July’14-September’15
Responsibilities
• Ensure that all relevant safety, quality and environmental procedures, instruction and controls are
adhering in the shop floor wherein the safety of employees, quality of products and environmental compliance
can be guaranteed.
• Supervise the raw material testing in order to ensure correct raw material is used for the machining.
2. • Conducted shop floor audits & tool box meeting
• Implemented policy procedures for Continuous Improvement, cost reductions and safety improvements.
• Organize and undertake product qualification tests as instructed by the QC engineer.
• Conduct meeting to discuss history learned in completed projects in order to avoid repeated problems
provides internal training about quality / operation/ measuring instruments for operators to ensure the
quality of the product.
• Prepare hand over notes and tags while shift change over
• Handled products like water inlet and an outlet for the generator.
Development done
Designed De-burring gun as a continues improvement to optimize production time with improved quality.
• The easy way to smoothen sharp edges.
• Helps to reduce manpower, normally 4mens work can be completed by 2mens on the same time
• Leads to save cost of buying the pile
Reduced production time
• Increased the productivity using Kaizen techniques.
• Saved up to 2minutes of production time on each job while machining.
Achievements
1. Maintained PPM level by 0.25% (actually allowed 0.33%)
2. Analyze root causes for the various severe issues
Incomplete Thread formation while machining.
• In a job, there are many single slot threads, while machining last few threads not formed,
analyzed the root cause and rectified it.
3. Carryout PPAP successfully for the new product and designed the inspection fixtures to ensure the
quality.
3. Implementation of Lean manufacturing, Best Engineer Pvt Ltd.
Designation – Student Internship November ’13-March ‘14
Objective
Many small scale companies are running without any process layout, hence the process is not taking place in
proper order, and leads to customer complaints hence lean manufacturing helps to overcome those problem listed
below
• Linear flow of job
• Minimize the traveling time to carry a semi-finished job to next machine
• Satisfied safety measures
Achievement
1. Productivity increased.
2. The cost of waiting and Cost of storage is decreased.
3. Easy to identified the stages of the job.
Curriculum Projects
• Fabrication of Compressed Air Vehicle,
• Design and Analysis of Cam & Cam Shaft for Compressed Air Vehicle,
• Fabrication of Automatic Paper Punching Machine using Pneumatic Control,
Languages known
English, Tamil, (Read, Write, Speak) and Telugu (speak only)
Personal Info
Passport number : L5720737 Valid up to 08/01/2024
Visa type : VISIT VISA.
Visa EXP : 03 Oct 2016.
Declaration: The above details are best to my knowledge.
Place: DUBAI
