1. HARI GATTU
E-Mail: gattuvanshitha@gmail.com , ggattuhari@gmail.com ~ Mobile: +2348070320544
~ Technology Professional ~
Operations Pre-Commissioning & Commissioning Deputy Manger Process
Preferably in Oil & Gas, Refinery and Petrochemical sector
AN OVERVIEW
A performance driven professional with a rich experience of 9 years and 6 months in Project Management, Operations &
Maintenance, Installation & Commissioning, Process engineering (Central Technical Services) and Troubleshooting. Adept in
managing erection & commissioning activities involving resource planning, in-process inspection, team building and co-
ordination with internal / external departments. Deft at planning operations including manpower & equipment, materials, cost
& quality limitations, safety standards, etc.
Proficient in handling execution of engineering projects including pre-commissioning & commissioning of Hydrogen
Manufacturing Unit, safe start-up & shut-down activities, etc. Effectively conceptualized and completed various operations
pertaining to maintenance repair and modification and up-keeping of process equipment. An effective communicator with
skills in managing and training the workforce as per the latest industry trends & technicalities. I also have expertise in
developing standards & technical documentation on environmental sustainability; assessment & rating of companies on
their performance on environmental sustainability, coordinating with expert assessors; advising national & international
clients (Shell, Dupont, Linde, Chevron) on energy, environmental and sustainable development technologies; technical
feasibility studies and handling national & international projects; interaction with key policy makers & government
officials on sustainability.
EMPLOYMENT RECITAL
Manger with Reliance Industries Ltd, Jamnagar Since July 2006 up to April 2013
Presently I am working with INDORAMA ELEME PORT HARCOURT NIGERIA since Aug 2015
Designation: DEPUTY MANAGER PROCESS (OPERATION)
Growth Path
Shift Field/Operation Engineer, Panel (DCS) Engineer and Process Engineer (Central Technical Services)
in Hydrogen Complex (Hydrogen, Merox & Flare Units) (Hydrogen, JERP), Reliance Industries Ltd., and involved in
Pre-commissioning & commissioning activities of Hydrogen Complex in Jamnagar Export Refinery Project (JERP/SEZ) Special Economy
Zone. I have been trained in ISO, OHSAS, and EMS. I have also experience in Environment monitoring activities and parameters. I
worked as Process manager in Estrenops Engineering & Technology since April 2013 up to Dec 2013. Since Dec2013 up to May 2104, I
worked as Process engineer with Gujarat State Petroleum Corporation, Mallvaram, Kakinada, Andhra Pradesh.
In GSPC Kakinada I have involved in the pre-commissioning and commissioning activities of DM Plant. I was worked in shift
duties as well as general shift duty and involved in the operating manual preparation, DCS operation.
In Cairn India Limited I started my career as a production engineer. I have involved in both General shift duty involving in
preparation of SOPs , Mock drill reports, shift duties involving in DCS operation, shift activities, CTM (Custody Transfer
Meter ) operational activities, pigging activities and hot works, excavation clearances, critical activities like confined space
entry and involved in shut down, start-up activities. I also assisted GM EHS for different activities including imparting EHS
related training to new joiners and contract workforce.
Involving in construction, pre-commissioning and commissioning activities of Slug Catcher, 83 KM NG/ NGL pipeline,
METERING STATION (CUSTODY TRANSFER METER CTM), FEED CONDITIONG UNIT (FCU), and Ammonia Plant. Major
role as above activities as a Deputy Manager PROCESS and Production in making world's largest FERTILIZER COMPLEX
Proficiency Overview
Project Management
Managing activities right from the conceptualization stage to the execution; involving finalization of technical specifications,
store & inventory control, scheduling, progress monitoring, site management and manpower planning.
Preparing operating manual, SOPs & checklist and coordinating projects for the set up standards with accountability for
strategic utilization & deployment of available resources to achieve organizational objectives.
Liaising with government department and consultants for approvals and clearances.
2. Operations / Troubleshooting
Planning and effecting predictive & preventive maintenance schedules for various equipment to increase machine up time &
equipment reliability.
Implementing maintenance schedules and carrying out periodic checks to ensure performance of equipment and
maintaining requisite documents for the same.
Identifying areas of bottlenecks / breakdowns and taking steps to rectify the equipment through application of
troubleshooting tools like root cause analysis.
Process Enhancement
Ensuring compliance with environmental and safety regulations as well as adherence to quality standards like ISO, etc.
Maintaining and ensuring stringent adherence to quality & safety standards, norms & practices, identifying gaps and taking
corrective action.
Implementing various techniques for cycle time reduction, entailing identification of opportunities, energy audits, analysis
of data, conduction of tests and implementation & post audits.
Pre-Commissioning & Commissioning
Pre-commissioning and commissioning of the heavy equipment as well as conducting tests & inspections to ensure
operational effectiveness of plant & utilities & electrical machineries, etc.
Designing plant layout, making drawing, approving them and carrying out inspection tests for determining the
effectiveness of the plant/equipment.
Team Management:Team Management:
Leading, mentoring & monitoring the performance of the team members to ensure efficiency in process operations and
meeting of individual & group targets.
Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance
amongst team members
Significant highlights:
Administered:
Hydrogen Manufacturing Unit (LINDE), Merox (Sat. & Un-sat LPG), Refinery Flare System
Troubleshooting of Hydrogen & Merox units, pre-commissioning and commissioning activities of the plants
(Steam Blowing, Hydro test loop file prep).)
Review of P&ID’s, LDTs & Isometrics, Making of Hydro test loop files.
HAZOP Study, Start-ups and Shut down Planning, Emergency handling of Hydrogen Unit.
Control Systems: Cause & Effect, Trips & Interlocks, Plant load Control, Reformer Control, ESDs, Burner Mgmt
system for Reformer.
Attended 6 month Training on DCS Panel (FOXBORO I/A series 51) in Hydrogen Plant.
Gained knowledge of operating manual preparation.
Knowledgeable of OSHAS 18001 & EMS 14001, ISO 9001.
It Skills
Languages known : C, C++
Platforms : Windows 9x, XP, MS office
Tools used : OTS, LIMS, Aspen Plus, Hysys, SIL, LOPA HAZOP, HAZAN, PHAST, troubleshooting
Education
2006 M. Tech. (Chemical Engineering) from JNTU, JNTUCE, Anantapur. Secured 77.4% (distinction)
2003 B. Tech in Chemical Engineering from N.I.T. Warangal,(Formerly REC, Warangal, FIRST DIVISION)
Academic Achievements:
First Prize in National level Paper Presentation Competition organized by I.I.T. Roorkee.
3. Beyond Curriculum
Active participant and acted as team leader in all Chemical Engineering activities of my college.
Holds the distinction in presenting papers in “Process Control” at DDIT Nadiad ", " Recombinant DNA and Genetic
Engineering at NIT Jalandhar ",” Pollution Control (Environmental Engg.) at NIT Warangal " My papers were selected at "
Anna University, Chennai in Biotechnology ", " JNTU in Paper and Pulp Technology " "NIT Jaipur in Advanced Materials-
Nano-Technology and Genetics "
Presented paper on “Hybrid SNCR-SCR Technologies for NOx Control, Modeling and Experiments “in Modeling &
Simulation.
Workshops/ Seminars Attended/ Daily Activities
Attended UOP’s 3 days Merox Training Workshop & successfully cleared Validation on
Merox Process Technology
Sweetening & Minalk Process
Extraction Process(Sat. & Unsat LPG)
Troubleshooting Techniques
Attended Pinch Technology Workshop.
Completed Six Sigma (6 σ) Yellow belt training.
Looked after HSEF Safety Dept activities. and done PSSR, HAZOP, HAZAN and SIL and simulation studies.
Carrying out safety inspections in the plants.
Carrying out incident investigations.
Delivering safety training to plant personnel
Sharing information on various safety issues in district committee meetings, rack up meetings etc.
Participating in the HAZOPs of new facilities / modifications
Participating in the pre start up safety review.
Training on EHS, COSHH, risk assessment of chemicals.
Carrying out various safety promotional activities & campaigns.
Accident analysis & implementing the recommendations
Participating in the procedure compliance audits
HSE reports (internal, external, need-based)
SAP related administration
Co-ordination to sap based work permit system
Plant quarterly safety performance evaluation
Faculty for safety training to plant personnel, new joiners and contractors
Safety publication/ news letters
Review of EHS procedures
Team work as an awareness program (Environment day celebration) and special campaign on EHS issues etc.
Personal Dossier
Date of birth : 30-08-1980
Present Address : H.NO: 1-24-100/5/3, VENKATAPURAM, HYDERABAD PIN: 500015
Permanent Address : H.NO: 9-6-120/B, RAMNAGAR KARIMNAGAR Dist. Karimnagar, Andhra Pradesh
500002 Phone No: +919490534365
Languages known : English, Hindi and Telugu
Passport No : K0263281 Passport validity: 28.01.2022
Preferred Location : India and abroad