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WORM GEARS
Presented by: Amritansh Manthapurwar
Third Year, V- SEM
Sec- A, Roll No. -09
INTRODUCTION
❏ A worm gear is a gear consisting of a shaft with a spiral thread that
engages with and drives a toothed wheel.
❏ It changes the rotational movement by 90 degrees, and the plane of
movement also changes due to the position of the worm on the worm
wheel (or simply "the wheel").
❏ They are typically comprised of a steel worm and a brass wheel.
INTRODUCTION
❏ Worm gears are gears which are widely used for transmitting power
at high velocity ratios between non-intersecting shafts that are
generally, but not necessarily, at right angles.
❏ It can give velocity ratios as high as 300:1 or more.
❏ It is mostly used as a speed reducer, which consists of worm and
worm wheel or gear.
TYPES OF WORM GEAR
1. Cylindrical or straight worm.
2. Cone or double enveloping worm.
TYPES OF WORM GEAR
• The important three types of worm gears are given below.
1.Straight face worm gear.
2. Hobbed straight face worm gear.
3.Concave face worm gear.
MATERIAL USED
FOR WORM :
• CAST IRON
• ALLOY STEEL
• CAST STEELS
• CARBON STEELS
MATERIAL USED
FOR WORM WHEEL:
• ALUMINIUM
• BRASS
• COPPER
• PLASTIC
TERM USED
❏ Axial pitch: It is also known as linear pitch of a worm.
❏ It is the distance measured axially from a point on one thread to the
corresponding point on the adjacent point on the worm.
TERM USED
❏ Lead: It is the linear distance through which a point on a thread
moves ahead in one revolution of the worm.
❏ Lead angle: It is the angle between the tangent to the thread helix on
the pitch cylinder and the plane normal to the axis of the worm.
❏ It is denoted by A.
TERM USED
❏ Tooth pressure angle: It is measured in a plane containing the axis of
the worm and is equal to one-half the thread profile angle.
❏ Normal pitch: It is a distance measured along the normal to the
threads between two corresponding points on two adjacent threads
of the worm.
❏ Helix angle: It is the angle between the tangent to the thread helix on
the pitch cylinder and the axis of the worm.
TERM USED
❏ Velocity ratio: It is the
ratio of speed of worm
in r.p.m to the speed of
worm gear in r.p.m.
Worm gear in guitar headstock
WORM GEAR WORKING
❏ The worm (screw) continuously rotates and drives the worm wheel
(meshed with it). Worm and worm gear form a lower pair as they have
sliding contact with each other.
❏ In a worm gear drive, power is always transmitted from worm to worm
wheel. Power cannot be transmitted from worm wheel to worm. This
phenomenon is called self-locking. It is highly useful in many
applications.
WORM GEAR WORKING
❏ Velocity ratio is determined by the
number of teeth on worm gear and the
number starts on worm. Power
transmission decreases with increase
in velocity ratio.
Advantages
❏ Worm gear drives operate silently and smoothly.
❏ They are self-locking.
❏ They occupy less space.
❏ They have good meshing effectiveness.
Advantages
❏ They can be used for reducing
speed and increasing torque.
❏ High velocity ratio of the order of
100 can be obtained in a single
step.
Worm Gear
Disadvantages
❏ Worm gear materials are
expensive.
❏ Worm drives have high power
losses and low transmission
efficiency.
❏ They produce a lot of heat.
A worm gear and a helical gear
Applications
❏ Gate control mechanisms
❏ Hoisting machines
❏ Automobile steering
mechanisms Lifts Conveyors
❏ Presses Speed reducer
❏ Tuners in Guitar headstocks
Worm gear in guitar headstock
REFERENCES
❏ A Textbook of Machine Design : R.S. Khurmi & J.K. Gupta
❏ Slideshare : Presentation on Worm Gear : Leishangathem Ranjan,
Ranjan Rajkumar & Daihrii Kholi.
❏ Wikipedia
THANK YOU

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Worm Gear

  • 1. WORM GEARS Presented by: Amritansh Manthapurwar Third Year, V- SEM Sec- A, Roll No. -09
  • 2. INTRODUCTION ❏ A worm gear is a gear consisting of a shaft with a spiral thread that engages with and drives a toothed wheel. ❏ It changes the rotational movement by 90 degrees, and the plane of movement also changes due to the position of the worm on the worm wheel (or simply "the wheel"). ❏ They are typically comprised of a steel worm and a brass wheel.
  • 3. INTRODUCTION ❏ Worm gears are gears which are widely used for transmitting power at high velocity ratios between non-intersecting shafts that are generally, but not necessarily, at right angles. ❏ It can give velocity ratios as high as 300:1 or more. ❏ It is mostly used as a speed reducer, which consists of worm and worm wheel or gear.
  • 4. TYPES OF WORM GEAR 1. Cylindrical or straight worm. 2. Cone or double enveloping worm.
  • 5. TYPES OF WORM GEAR • The important three types of worm gears are given below. 1.Straight face worm gear. 2. Hobbed straight face worm gear. 3.Concave face worm gear.
  • 6. MATERIAL USED FOR WORM : • CAST IRON • ALLOY STEEL • CAST STEELS • CARBON STEELS
  • 7. MATERIAL USED FOR WORM WHEEL: • ALUMINIUM • BRASS • COPPER • PLASTIC
  • 8. TERM USED ❏ Axial pitch: It is also known as linear pitch of a worm. ❏ It is the distance measured axially from a point on one thread to the corresponding point on the adjacent point on the worm.
  • 9. TERM USED ❏ Lead: It is the linear distance through which a point on a thread moves ahead in one revolution of the worm. ❏ Lead angle: It is the angle between the tangent to the thread helix on the pitch cylinder and the plane normal to the axis of the worm. ❏ It is denoted by A.
  • 10. TERM USED ❏ Tooth pressure angle: It is measured in a plane containing the axis of the worm and is equal to one-half the thread profile angle. ❏ Normal pitch: It is a distance measured along the normal to the threads between two corresponding points on two adjacent threads of the worm. ❏ Helix angle: It is the angle between the tangent to the thread helix on the pitch cylinder and the axis of the worm.
  • 11. TERM USED ❏ Velocity ratio: It is the ratio of speed of worm in r.p.m to the speed of worm gear in r.p.m. Worm gear in guitar headstock
  • 12. WORM GEAR WORKING ❏ The worm (screw) continuously rotates and drives the worm wheel (meshed with it). Worm and worm gear form a lower pair as they have sliding contact with each other. ❏ In a worm gear drive, power is always transmitted from worm to worm wheel. Power cannot be transmitted from worm wheel to worm. This phenomenon is called self-locking. It is highly useful in many applications.
  • 13. WORM GEAR WORKING ❏ Velocity ratio is determined by the number of teeth on worm gear and the number starts on worm. Power transmission decreases with increase in velocity ratio.
  • 14. Advantages ❏ Worm gear drives operate silently and smoothly. ❏ They are self-locking. ❏ They occupy less space. ❏ They have good meshing effectiveness.
  • 15. Advantages ❏ They can be used for reducing speed and increasing torque. ❏ High velocity ratio of the order of 100 can be obtained in a single step. Worm Gear
  • 16. Disadvantages ❏ Worm gear materials are expensive. ❏ Worm drives have high power losses and low transmission efficiency. ❏ They produce a lot of heat. A worm gear and a helical gear
  • 17. Applications ❏ Gate control mechanisms ❏ Hoisting machines ❏ Automobile steering mechanisms Lifts Conveyors ❏ Presses Speed reducer ❏ Tuners in Guitar headstocks Worm gear in guitar headstock
  • 18. REFERENCES ❏ A Textbook of Machine Design : R.S. Khurmi & J.K. Gupta ❏ Slideshare : Presentation on Worm Gear : Leishangathem Ranjan, Ranjan Rajkumar & Daihrii Kholi. ❏ Wikipedia