SlideShare a Scribd company logo
1 of 98
1




Innovative Heat Exchanger Design
    for Wind Turbine Applications
                   In corporation with Vestas
2




• Project Supervisor   Professor Winoto SH

• Group members        Tan Tze Peng Wilson
                       Clarence Chen Jun Jie
                       Chen Xianghao
                       Tan Bao Lun
                       Teh Ter Chen
                       Yeo Shu Feng Doreen
                       Ye Xiu Yin
3



    Scope of Presentation
           • Introduction

• Heat Exchanger Model for Experiment

       • Proposed Experiment

     • Fouling of Heat Exchanger

 • Conclusion and Recommendations
4



1. Introduction
• Previous Semester

• Verification of Calculations

• Designing the Heat Exchanger for Experiment

• Procedures and Guidelines being drafted for the
  experiment in wind tunnel.

• Comparison between Experimental and Theoretical
  results.

• Fouling as a Menace in the Heat Industry.

• Innovative and cost-effective methods.
5


Background
• We hope to be able to manufacture a heat exchanger which we have
  previously designed and test it out via experiments.

• Our initial plan was to source for any local heat exchanger
  companies to help fabricate the design. However we faced two major
  constrains.

  ▫ The first constrain was that no local company fabricates plate-fin heat
    exchangers.

  ▫ Secondly, the budget not enough to custom build a heat exchanger and
    purchasing equipments for the wind tunnel testing.

• We have decided to do the theoretical calculation for the scaling
  down as well as to brainstorm for innovative anti-fouling ideas.

• Facilitating our juniors who will undertake the project and carry out
  the verification and testing of the heat exchanger
6


2. Heat Exchangers Model for
         Experiment

  • Evaluation of Plate-Fin Surfaces

   • Selection of Fin Configuration

  • Scaling Law of Heat Exchangers

        • Sample Calculation
Evaluation of Plate-Fin Surfaces
5 Categories of Plate-Fins

•   Plain
•   Wavy
•   Offset strip
•   Louver
•   Pin Fin
Plain Fins

• Straight fins that are uninterrupted (uncut)

• Any complex shape can be formed as desired, depending on how the
  fin material is folded.

• Rectangular and Triangular passages are most common

• Used in applications where the allowable pressure drop is low

• Preferred for very low Reynolds numbers applications.
   ▫ -with interrupted fins, at low Re, the advantage of the high heat
      transfer coefficient value of the interrupted fins is diminished
      while the cost remains high.
Wavy Fins

• Uncut surfaces in the flow direction, and have cross-sectional shapes
  similar to those of plain surfaces. However, they are wavy in the flow
  direction.

• The waveform provides effective interruptions to the flow and
  induces very complex flows
   - higher heat transfer coefficient for wavy fin to that of an
     equivalent plain fin.

• However, the heat transfer coefficient for wavy fins is lower than that
  for interrupted fins such as offset or louver fins.

• Since there are no cuts in the surface, wavy fins is preferred when
  potential fouling or clogging problem might occurred.
Offset Strip Fins

• The fin has a rectangular cross section, and is cut into small strips of
  length. Every alternate strip is displaced (offset) by about 50% of the
  fin pitch in the transverse direction.

• Heat transfer coefficients for the offset strip fins are 1.5 to 4 times
  higher than those of plain fin geometries. However, the
  corresponding friction factors are also high.

• The ratio of j/f for an offset strip fin to j/f for a plain fin is about
  80%.

• Offset strip fins are used in the approximate Re range 500 to 10000.
Louver Fins

• Louvers can be made in many different forms and shapes.

• The j factors are higher for louver fins than for the offset strip fin at
  the same Reynolds number, but the f factors are even higher than
  those for the offset strip fin geometry.

• Since the louver fin is triangular, it is generally not as strong as an
  offset strip fin which has a relatively large flat area for brazing.
Pin Fins

• Can be manufactures at very high speed continuously from a wire of
  proper diameter.

• Surfaces compactness achieved by pin fin geometry is much lower
  than that of offset strip or louver fin surfaces.

• The overall exchanger performance is also lower than other types of
  surfaces.

• Potential application for pin fins is at very lower Reynolds number
  (Re<500).

• Due to vortex shedding behind the round pins, noise and flow
  induced vibration may be a problem.
Selecting of Fin Configuration
 Optimize Heat Exchanger Design based on the following factors:

 •   Pressure Drop
 •   Heat Transfer
 •   Size
 •   Weight
 •   Cost

 To help us in our selection of the best fin configuration, we plotted
 graphs for comparing different fin configurations under the listed
factors. From there we will be able to study the different fin types and
formulate a table as a basis for comparison.
Pressure Drop

If pressure drop and heat transfer are the most critical factors, then the
heat transfer per unit of pressure drop (i.e. j-Colburn factor divided by
f-friction factor) will show a good comparison between different types
of extended surface.
                                                    Heat Transfer over Pressure Drop Figure
                                                                    of Merit
                                          0.6


                                          0.5
          j/f (j-colburn / f- friction)




                                          0.4

                                                                                                 plain fin
                                          0.3                                                    strip fin
                                                                                                 louvered fin
                                          0.2                                                    wavy fin
                                                                                                 pin fin
                                          0.1


                                           0
                                                0   2000   4000   6000    8000   10000   12000

                                                             Reynolds Number
Size

If size is the overall driving design factor then a good figure of merit is
heat transfer per unit height.


                                                              Size Figure of Merit
                                          0.0035
          Heat Transfer per unit height




                                           0.003

                                          0.0025

                                           0.002                                                    pin fin
                                                                                                    louvered fin
                                          0.0015
                                                                                                    strip fin
                                                                                                    wavy fin
                                           0.001
                                                                                                    plain fin
                                          0.0005

                                              0
                                                   0   2000    4000   6000   8000   10000   12000

                                                                Reynolds Number
Weight

If weight is the overall driving design factor, then a good figure of merit
is heat transfer per unit weight.
Cost

In general, pin fins, which are incorporated directly into the casting of
the heat exchanger, are the least expensive.
The other fin type cost about the same with some minor differences in
set up costs.

                     Fins
                                      Cost
                Configuration
                                                 Increasin
                    Pin fins            1
                                                   g cost
                   Plain fins           2
                   Wavy fins            3
                Offset Strip fins       4
                 Louvered fins          5
Comparison of All Parameters

    Ranking 1 being the most desirable and ranking 5 being the least desirable

      Fins
                          ∆P          Size      Weight       Cost      Average
 Configuration
    Plain fins             1           5            4           2        3
  Louvered fins            3           2            1           5       2.75
 Offset Strip fins         2           3            3           4        3
    Wavy fins              4           4            2           3       3.25
     Pin fins              5           1            5           1        3


Our Selection

     Plain fins for water-side (taking fouling into consideration)

     Using excel to find the best combination for air-side fin type
Scaling Laws for Heat Exchangers




                          doreen
The following ratios apply to the geometric
parameters:
Hydrauli Length          Surface     Flow       Volume
c                        Area, As    area, Ac
Diameter
dh2 = dh1/N L2 = L1 /N   As2 = As1/N2 Ac2 =     V2 =
                                      Ac1/N2    V1/N3


where N = scaling factor
Assumptions
• The number of tubes in the heat exchanger is the
  same.

• The physical properties are fixed, based on the
  inlet conditions.

• The inlet temperatures are fixed.

• Each flow stream is treated the same.
4 scenarios
1. Same mass flow rate,      (for each stream)

1. Same Reynolds Number, Re

1. Same flow velocity, G

1. Same pressure drop, ∆P

Based on the book:
Compact Heat Exchangers, Selection, Design and Operation
by J.E. Hesselgreaves
Resultant Parameters
We aim to find the following:

• Q2, heat load removed by the prototype(scaled
  down model).

• The pressure drop ∆p.
Summary
Sample Calculations
• Flow regime of the original 3x3x0.15 m3 heat
  exchanger is laminar

• Hence, when applying the scaling laws, flow regime
  of the prototype must be consistent, ie, laminar

• Keep Reynolds Number the same

• Nusselt number for laminar flow,

• If turbulent, NuD = 0.023ReD0.8Pr0.4 (Dittus-Boelter)
Sample Calculations
For mass flow rate
                     Re1 = Re2




                                 Subscripts:
                                 1 - original
                                 2 - prototype
Sample Calculations
• For the overall heat transfer coefficients, U
Sample Calculations
• NTU – Number of Transfer Units ratio




Note: NTU2 = NTU1 means e2 = e1,
What if NTU2 ≠ NTU1?

 •e2 ≠ e1

 •Obtain NTU2 from
 the relevant ratio
 • Using the NTU2
 value together with
 Cmin/Cmax ratio get a
 new e2 value
Sample Calculations
• Heat load, Q2

• Note: only inlet temperatures are involved
Sample Calculations
• Ratio of pressure drops

                Where f = Fanning friction factor




• With ∆P2 known, we can size the pump.
For the Experiment
Parameters that we can control:

• Inlet temperatures, Twater,in Tair,in ≈Tamb

• Wind tunnel air speed, u2

• Fluid properties, e.g. cp

• Mass flow rate of water, determined from the
  pump,
Discussions
• Unable to scale down DH

• Actual DH = 3.23 mm (wavy, air side) and DH = 2.87
  mm (plain, water side)

• Difficult to manufacture

• After scaling down, flow passage will be too narrow

• Heat loss may not be through convection only

• Possibly through conduction
Suggestions
• Build a scaled down HX

• Maintaining the original DH

• Since the entire HX consists of stacks of plates
  with the fins attached,

• Can conduct experiments to calculate how much
  heat, qp, 1 plate can remove

• ∴Total heat load = N x qp
35



3. Proposed Experiment

          • Purpose

         • Objectives

         • Theory

     • Experiment Setup

    • Startup Procedure

    • Tables and Program
Purpose
The purpose of this experiment is to collect
experimental data from a scaled down prototype of
the wind turbine and verify the data against
theoretical values derived from the excel spreadsheet
calculations to prove that it is within acceptable
range of heat energy dissipation by the actual heat
exchanger.
Objectives
1. Manufacture a smaller prototype of heat exchanger
   based on the scaling down theory calculation

2. Modify and introduce measurement apparatus in
   wind tunnel to accurately collect selected design
   parameters and data.

3. Design and build a liquid flow system (hot side) to
   accurately facilitate liquid-side flow and heat transfer
   measurements.

4. Compare the experimental results against the
   theoretical excel spreadsheet calculations.
Theory
Determination of surface characteristics:

  In the experiment:
• the flow rates on both fluid sides of the exchanger are set at
  constant predetermined values.

• Once the steady – state conditions are achieved, fluid
  temperatures upstream and downstream of the test section
  on both fluid sides are measured.

• The upstream pressure and pressure drop across the core on
  the unknown side are also recorded to determine the friction
  factors.

• The tests are repeated with different flow rates on the
  unknown side to cover the desired range of Reynolds number
  for the j vs. RE characteristics.
Heat capacity ratio    For an unmixed –
unmixed crossflow exchanger, the relationship
will be:
For Cr 0,

 the heat capacity rate is determined from the
 measured mass flow rate on each fluid side and
 the specific heats of the fluids at their average
 temperatures. On the known side, the fluid
 properties are evaluated at the average
 temperature Ts. On the unknown side, the fluid
 properties          are evaluated at the log-mean
 temperature.
The overall heat transfer coefficient Ua based on the total
  airside surface area Aa is then evaluated from NTU as


  The overall heat transfer coefficient Ua is considered as having
  three components in series:

• Air side thermal resistance, including the extended surface
  efficiency

• Wall thermal resistance

• Steam side thermal resistance, including the extended surface
  efficiency
Then


 The test cores are generally new, and no fouling
 or scale resistance is on either side, so the
 corresponding resistance is not included above.
 The liquid side heat transfer coefficient must
 also be evaluated separately for each core and
 should be known a priori. However, the liquid
 side resistance is generally a very small
 percentage of the total resistance, and a
 reasonable estimate will suffice.
The term      in equation 1.3 is the extended
surface efficiency of the air side surface and is
related to the fin efficiency of the extended
surface by the following formula:
For many plate fin surfaces, the relation for the
 straight fin with constant conduction cross
 section may be used to a good approximation. In
 that case:




Once the surface area and the geometry are known
 for the extended surface, h and are computed
 iteratively from equations 1.3 to 1.5.
The Stanton number St and the Colburn factor j
are then evaluated from their definitions:




The Reynolds number on the unknown side for
the test point is determined from its definition:
                   G= ρ V
Determination of the factor is made under steady fluid
 flow rates. For a given fluid flow rate on the unknown f
 side, the following measurements are made:

1. Core pressure drop

2. Core inlet pressure and temperature

3. Core outlet temperature

4. Fluid mass flow rate

5. Core geometrical properties.
Here Kc and Ke are sudden contraction and expansion
pressure loss coefficients presented in Appendix 1. Tests
are repeated with different flow rates on the unknown
side to cover the desired range of the Reynolds number.
The Reynolds number is determined in the same way as
described in determination of the airside film coefficient
h.
Liquid Flow System

• Stainless steel piping

• Gear pump

• Resistive Heater (Watlow®)

• Mass flow rate meter (D25 MicroMotion®)

• Thermocouple (type T) x 2
Air Sampling System
 Consist of

• Thermocouple (type T) x 2
  A type T thermocouple with a
  measurement range of -200
  to 350 degree Celsius is placed at
  the entrance of the wind
  tunnel air outlet. And for the air
  outlet temperature, a similar
  thermocouple is place near the
  outlet of the heat exchanger
  fin.
Pressure Drop Measurement

Consist of

• Pressure differential Transducer (Validyne DP-103) x 2
 To measure the pressure drop
 across the heat exchanger, a
 total of two differential pressure
 sensors, one upstream and one
 downstream, are incorporated
 into the flow system.
Schematic diagram of Test Setup
                                                       2MX1M




                                     P                             P
                                 T                             T
                                                   HEAT
                                                EXCHANGER




      LEGENDS:



                 PUMP



                 MASS FLOW SENSOR



                 FILTER



                 HEATER



         T       THERMOCOUPLE



         P       PRESSURE DIFFERENTIAL SENSOR
Data Acquisition




     Data Acquisition (DAQ)
  Acquisition of signals &waveforms &processing the signals to obtain desired information.



   Laboratory Virtual Instrumentation Engineering
   Workbench (Labview)
Graphical approach allows non-programmers to build programs simply
by dragging & dropping virtual representations of familiar lab equipment.
Start Up Procedure

Power up the DAQ unit

Switch on the gear pump to start water circulation

Switching on the heater after full circulation of water

Set the heater to the specific heat load

Start Up Labview Program

Begin Data Aquisition
Lab Equipment

                          DAQ with Labview
                          Software




     The NUS industrial
       wind tunnel at
        Mechanical
        Department
Lab Equipment

                         Interior of a wind tunnel




      The Wind turbine
         and motor
57



4. Fouling of Heat Exchangers
             • Literature Survey

        • General Methods of Fouling

         • Heat Exchanger Cleaning

 • Detailed Analysis of Anti-Fouling Methods
                   ▫ Air Side
                 ▫ Water Side

      • Advantages and Disadvantages
58



Literature Survey
• Fouling is defined as the accumulation of deposits on the
  surface of the heat exchangers

• Deposits reduce the amount of heat transfer and thus
  reducing the efficiency.

• In most of the cases, accumulation of deposits is from the
  fluid itself.
59


Deposition of Foulant




• Region A represents the initiation of adhesion
• Region B represents the steady growth of deposit on the surface.
• Region C shows that a steady state is reach between deposition and
  removal.
60


  Why is Fouling bad?




Fin Cooler tubes severely corroded   Deposits build-up on the inside of a heat   Wall thinning led to this catastrophic
                                     exchanger tube                              failure of an exchanger tube


      • Fouling is highly related to conservation of energy

      • Fouling decreases the efficiency leading to heavier
        consumption of energy.

      • Increase in the resistance also cause the pump to work
        harder.
61




General Methods of Fouling
• Adhesion
• Particulate deposition
• Corrosion
62




Adhesion
• physical interaction between the foulant and the
  heat exchanger surface.

• 3 types of interaction:
  ▫ long range attractive forces: Van Der Waals forces

  ▫ Bridging effect: mutual diffusion between substances
    of the particle and the surface

  ▫ short range forces: adhesion at molecular level such as
    hydrogen bonds and other chemical bonding
63




Particulate Deposition
• Particle arriving at a surface can be by two
  mechanism:
  ▫ gravitational and: stationary fluids
  ▫ particle transport within a fluid as it moves across the
    surface onto which the particles deposit: Moving fluid

• transported by either or both of the following
  mechanism:
  ▫ Brownian motion and
  ▫ turbulent diffusion
64



Corrosion
• Corrosion means the breaking down of essential
  properties in a material due to chemical reactions with
  its surroundings

• origin of the corrosion is the fluid itself

• or a constitute of it: impurities

• Corrosion process is often accelerated by the presence of
  scales or other deposit

• corrosion could also form a protection layer (oxide layer)
65



Heat Exchanger Cleaning
• Circulation of Sponge Rubber Balls

• Brush and Cage System

• Air and Gas Injection

• Magnetic Devices

• Soot Blower

• Water Washing

• Galvanic Protection
66


Circulation of Sponge Rubber Balls
• Sponge rubber balls which are slightly larger (by 2mm)
  then the diameter of the condenser tubes are being
  circulated to remove precipitates.

• Different types of sponge balls are available to suit different
  heat exchanger e.g. rubber balls coated with a layer of
  carborundum can be used for more heavy duty application.

• The automatic cleaning system is being controlled by a
  Programmable Logic Controller.

• The system requires a source of water which has pressure
  higher than the cooling water in the condenser inlet. This
  water is used for soaking the balls and injecting them into
  the Cleaning Systems.
67
68



Brush and Cage System
• The operating method of this system is very similar to that of the
  Sponge rubber Ball.

• It involves the use of a brush, made of wire or polymer filament
  fitting into the size of the condenser tube.

• The brush is made to oscillate from end to end of the condenser tube
  to remove the deposit by abrasion.

• The cage is located at the end of the tube to catch the brush after
  cleaning.

• The addition of the brush and cage create restriction in the
  flow, increasing the pressure drop across the condenser.

• The other drawback of this system is that the reversal of the brush
  would cause instability in the flow thus affecting the heat transfer
  process.
69



Air and Gas Injection
• Air and gas injection is usually used in areas where
  accessibility is difficult e.g. shell side of shell and tube heat
  exchanger.

• The injection of air reduces the formation of deposits on the
  heat transfer surfaces.

• The surge of air creates a region of high turbulence near the
  wall.

• This method is ineffective against deposits that requires
  higher amount of force to remove.

• Extreme care has also to be taken when the process liquid is
  volatile in nature; this is to avoid possibilities of forming
  explosive mixtures.
70



Magnetic Device
• The main application of magnetic devices is to eliminate
  scale formation in pipes.

• It is could be supposed that slight soluble compounds
  such as calcium carbonate (exist in water as charged
  ion), could be affected by the application of an electric
  field.

• One example is the use of hard water to rinse the treated
  steel where the hard water could give rise to
  precipitation of calcium phosphate and consequent scale
  formation.

• Till date, this method is still not very commonly use and
  there are still doubts and critics on this method.
71


Soot Blower
• The fundamental of the soot blower is to remove soot that is
  built up in steam boiler.

• Steam is channeled to the soot blower pipeline and a drain
  valve will drain off any water in the steam (Ensures that steam
  is dry).

• The drain valve is shut off, and the soot blower is turned on.

• The steam shoots out from the soot blower tube that is inside
  the boiler fireside. Many small holes for the steam to emerge
  are drilled along the length of the tube.

• As the tube rotates, the position of the steam jet will also
  move with it. After a full rotation, all the areas around the soot
  blower tube should be clear of soot. After completing the soot
  blowing, the steam supply is shut off again.
72
73


Water Washing
• Water washing of heat exchanger is the process of
  introducing jets of water into the system. This has
  been in practice over many years and is one of the
  most commonly applied techniques in cleaning of
  heat exchanger.

• It is important to note that the water used in this
  technique is to be as pure as possible as any particle
  in the water could deposit itself in the process;
  increasing the foulant amount.

• The jets are introduced intermittently and the turn
  off of this method could be that the thermal shock
  from such action could cause cracking and
  subsequent spalling of the foulant.
74



Galvanic Protection
• Galvanic protection involves the study of electric
  current that is involved in the corrosion of metal.

• By understanding how electric current is involve in
  corrosion of metal, we look at various methods
  applied in the industry to tackle corrosion problem.

• Methods of Galvanic protection include
  ▫   Cathodic Protection
  ▫   Sacrificial Anode Technique
  ▫   Impressed Current Technique
  ▫   Anodic Protection.
1. fouling deposit provides additional thermal
   resistance to heat transfer besides those originally
   present due to the inherent design of the heat
   exchanger

2. flow area is decreased and most foulant, having a
   rough surface will result in an increased pressure
   drop through the exchanger
• increased capital investment

• additional operating costs

• loss of production

• cost of remedial action
thermal resistance Rf across a solid barrier is given by



l is the solid thickness and kf is its thermal conductivity


                 heat flux q is given by




            ∆T is the change in temperature
• boundary layers, situated
between the deposits and the
fluids, provide small amount of
thermal resistance to heat flow
due to their almost stagnant
mode

• metal partition wall has good
thermal conductivity, negligible
temperature change at T3 and T4

• foulants have low thermal
conductivities, large temperature
differences required to transmit
heat across these depositions
we can write Rf in terms of the overall heat transfer coefficient for
                            fouling Uf




general formulas for overall heat transfer coefficient, including the
     fouling factor, at the air and water side are respectively
• Besides increasing the thermal resistance, foulant layer have two
additional negative effects

• Firstly, once deposit reaches a significantly large thickness, cross-
sectional area for fluid flow reduced

• For the same volume flow, due to a smaller area, fluid velocity will
have to increase and for identical conditions the Reynolds number
will increase

• Secondly, increase in roughness of deposit
surface results in higher turbulence level,
and eventually a greater amount of heat
transfer
(three fundamental stages that describe process of deposition)

1. The diffusional transport of the foulant across the
  boundary layers beside the solid surface within the
                     moving fluid.

 2. Adhesion of deposit both to the surface and to
                       itself.

    3. The removal of deposit from the surface.
By combining these three components, rate of deposition
growth can be defined as the difference between the rates
           of foulant deposition and removal
• A = straight line
relationship, deposit thickness
increases at a constant rate with
time after the initial adhesion
period

• B = falling rate of deposition
thickening with time

• C = asymptotic curve like
curve B at the beginning but
reaches final plateau steady state
or asymptote (rate of deposition
= rate of removal)
Change in Heat Transfer
                             Coefficient




                            Change due to
   Change due to                                  Change due to change in
                             roughness of
thermal resistance of                              Re caused by presence
                                foulant
      foulant                                            of foulant
85



Detailed Analysis of Anti-Fouling
Methods : Air Side : Sonic Technology
• Similar to vibration caused by sound energy to dislodge
  the deposits off metal surfaces

• Device for producing the sonic wave can a sonic
  horn, usually operating at audible frequency of
  approximately 220 Hertz with intensity of about 130
  decibels

• Low frequency resonant sound ranging from 0 to 20
  Hertz capable of setting up sound field to remove
  soot, loose and brittle dust particles in the air side of heat
  exchanger
Sonic Technology (cont’)
• commercially available sonic horn model #CS-125
  designed by IAC (Industrial Accessories Company)

• capable of removing build-up particulates using a
  fundamental frequency of 125 Hertz and SPL (Sound
  Pressure Level) of 146 decibels, operating at 10 seconds
  every 5 to 10 minute interval

• cleaning device can be used to clean agglomerated dust
  on collector plates of an electrostatic precipitator, which
  is similar in structure to a plate fin heat exchanger
Corona Discharge

• ionizes the fluid so as to create a plasma around
  the electrode
• may be positive or negative
• Neutralises static charges on the surfaces of the
  heat exchanger’s plate fins
• Benefit of keeping the fin surfaces neutral in
  charge
88




Water Side : Electronic Anti-
 Fouling Technology
• Most prominent is formation of scales
• Hard water is heated
• Degradation in the performance
• Decrease the flow rate or increase the pressure
  drop
• Solution :Electronic Anti-fouling technology
Electronic Anti-fouling technology




 Overview of Electronic Anti-fouling technology
Electronic Anti-fouling technology
• Induced electric field to increase the ions and crystals
  collision frequency
• Produces a pulse input current to create time-varying
  magnetic fields inside the pipe




    Cross section of pipe where induced electric field oscillates
                            with time
Electronic Anti-fouling technology
• Resulting in collision, precipitation as well as
  coagulation.
• Converted into insoluble mineral crystals of
  submicron sizes, easily removed
• Level of Super-saturation of the water will
  decrease
• Scale-causing mineral ions and particles were
  eliminated from the water
Electronic Anti-fouling technology




      Pressure drop across HE for 4 different cases
Electronic Anti-fouling technology




  Overall Heat Coefficient   Fouling factors
94



Conclusion and Recommendations

                ▫ Conclusions
        Heat Exchanger Model for Experiment
                Proposed Experiment
             Fouling of Heat Exchanger


     ▫ Recommendations for Future Work
95
Conclusions : Heat Exchanger Model
for Experiment
• Manufacturability constrains.

• If we are to scale down the hydraulic diameter, Dh, by a desired scaling factor, it’s
  almost impossible to fabricate such small passage.

• We suggest to build a smaller heat exchanger keeping the geometrical data (Dh)
  unchanged. From this smaller size prototype,

• Two most important date: Heat transfer coefficient h, which relates to the Stanton
  number St and the Colburn factor j, and the flow friction factor f, necessary for
  pressure drop analysis.

• After obtaining the experimental h and f, the rating of heat exchanger procedure can
  then be applied to calculate the experimental heat load Q and pressure drop ∆P.

• Furthermore, if manufacturability is not an issue, the hydraulic diameter of the
  chosen fin type may be varied and better h and f can be obtained.
96


Conclusions : Proposed Experiment
• By using the experimental results, we are able to
  determine Stanton number St, Colburn factor j
  and the Reynolds number .

• This will enable us to find out the Q heat load of
  the experimental heat exchanger, and based on
  this heat load we can compare it with the heat
  load derived from the excel spread sheet
  calculation.
97

Conclusions : Fouling of Heat
Exchanger
• With innovative methods employed on the air side and
  water side of the heat exchanger

• We can be confident that fouling can be reduced, or even
  eliminated.

• The use of sonic vibrations, coupled with the phenomena
  of corona discharged air ions will safely prevent the
  buildup of dust particles on the plate-fin surfaces.

• As for the water side, experiments have been conducted
  to validate the theory being

• The downtime of the wind turbine can also be reduced
  and maintenance can be done online.
98

Conclusions : Recommendations for
Future Work
• With the stage set for the experiment to be conducted, our future
  juniors undertaking this project can carry on from where we last left
  off.

• The theory of the scaling laws can also be further analyzed and
  researched in a much deeper scope.

• Feasibility study regarding the innovative method of anti-fouling for
  the air and water side of the heat exchanger can also be conducted

• Purchase the equipment and implement it on a real heat exchanger.

• End result will be very beneficial to the industry and will indeed
  benefit the future generations to come.

• On this note, there are still many areas of this project that has the
  potential for future advancement.

More Related Content

What's hot

Thermosyphon Reboiler & its type with operational parameter.
Thermosyphon  Reboiler & its type with operational parameter.Thermosyphon  Reboiler & its type with operational parameter.
Thermosyphon Reboiler & its type with operational parameter.Govind Keshavrao Patil
 
Distillation column design
Distillation column designDistillation column design
Distillation column designFaruk Eyigün
 
Selection of Shell and tube heat exchanger (STHE)
Selection of Shell and tube heat exchanger (STHE)Selection of Shell and tube heat exchanger (STHE)
Selection of Shell and tube heat exchanger (STHE)Gautham Sankaraselvam
 
Flooding of a distillation column
Flooding of a distillation columnFlooding of a distillation column
Flooding of a distillation columnKarnav Rana
 
Absorption stripping
Absorption strippingAbsorption stripping
Absorption strippingjogeman
 
Design and Simulation of Continuous Distillation Columns
Design and Simulation of Continuous Distillation ColumnsDesign and Simulation of Continuous Distillation Columns
Design and Simulation of Continuous Distillation ColumnsGerard B. Hawkins
 
Heat exchanger: Shell And Tube Heat Exchanger
Heat exchanger: Shell And Tube Heat ExchangerHeat exchanger: Shell And Tube Heat Exchanger
Heat exchanger: Shell And Tube Heat ExchangerAkshay Sarita
 
Introduction to Mass Transfer Operations (4 of 5)
Introduction to Mass Transfer Operations (4 of 5)Introduction to Mass Transfer Operations (4 of 5)
Introduction to Mass Transfer Operations (4 of 5)Chemical Engineering Guy
 
Feed conditions in distillation column with respect to feed plate and reflux
Feed conditions in distillation column with respect to feed plate and refluxFeed conditions in distillation column with respect to feed plate and reflux
Feed conditions in distillation column with respect to feed plate and refluxIhsan Wassan
 
Distillation Column
Distillation ColumnDistillation Column
Distillation ColumnKhalid Nawaz
 
Introduction to multicomponent distillation
Introduction to multicomponent distillationIntroduction to multicomponent distillation
Introduction to multicomponent distillationSujeet TAMBE
 
Design of thermosyphon reboiler
Design of thermosyphon reboilerDesign of thermosyphon reboiler
Design of thermosyphon reboilerHarshad Vaghela
 

What's hot (20)

Plate Type Heat Exchanger Design
Plate Type Heat Exchanger DesignPlate Type Heat Exchanger Design
Plate Type Heat Exchanger Design
 
Chapter 7: Heat Exchanger
Chapter 7: Heat ExchangerChapter 7: Heat Exchanger
Chapter 7: Heat Exchanger
 
Thermosyphon Reboiler & its type with operational parameter.
Thermosyphon  Reboiler & its type with operational parameter.Thermosyphon  Reboiler & its type with operational parameter.
Thermosyphon Reboiler & its type with operational parameter.
 
Cooling tower calculation (1) (1)
Cooling tower calculation (1) (1)Cooling tower calculation (1) (1)
Cooling tower calculation (1) (1)
 
Distillation column design
Distillation column designDistillation column design
Distillation column design
 
Selection of Shell and tube heat exchanger (STHE)
Selection of Shell and tube heat exchanger (STHE)Selection of Shell and tube heat exchanger (STHE)
Selection of Shell and tube heat exchanger (STHE)
 
Flooding of a distillation column
Flooding of a distillation columnFlooding of a distillation column
Flooding of a distillation column
 
2.2 McCabe-Thiele method
2.2 McCabe-Thiele method2.2 McCabe-Thiele method
2.2 McCabe-Thiele method
 
Absorption stripping
Absorption strippingAbsorption stripping
Absorption stripping
 
Design and Simulation of Continuous Distillation Columns
Design and Simulation of Continuous Distillation ColumnsDesign and Simulation of Continuous Distillation Columns
Design and Simulation of Continuous Distillation Columns
 
Uppload chap 5 convection heat trasnfer
Uppload chap  5 convection heat trasnferUppload chap  5 convection heat trasnfer
Uppload chap 5 convection heat trasnfer
 
Boiling heat transfer
Boiling heat transferBoiling heat transfer
Boiling heat transfer
 
Heat exchanger: Shell And Tube Heat Exchanger
Heat exchanger: Shell And Tube Heat ExchangerHeat exchanger: Shell And Tube Heat Exchanger
Heat exchanger: Shell And Tube Heat Exchanger
 
Introduction to Mass Transfer Operations (4 of 5)
Introduction to Mass Transfer Operations (4 of 5)Introduction to Mass Transfer Operations (4 of 5)
Introduction to Mass Transfer Operations (4 of 5)
 
Boiling and its various Modes.pdf
Boiling and its various Modes.pdfBoiling and its various Modes.pdf
Boiling and its various Modes.pdf
 
Feed conditions in distillation column with respect to feed plate and reflux
Feed conditions in distillation column with respect to feed plate and refluxFeed conditions in distillation column with respect to feed plate and reflux
Feed conditions in distillation column with respect to feed plate and reflux
 
Assignment 1
Assignment 1Assignment 1
Assignment 1
 
Distillation Column
Distillation ColumnDistillation Column
Distillation Column
 
Introduction to multicomponent distillation
Introduction to multicomponent distillationIntroduction to multicomponent distillation
Introduction to multicomponent distillation
 
Design of thermosyphon reboiler
Design of thermosyphon reboilerDesign of thermosyphon reboiler
Design of thermosyphon reboiler
 

Similar to ME3102 Final Presentation

MEI 2012 Tech Roadmap
MEI 2012 Tech RoadmapMEI 2012 Tech Roadmap
MEI 2012 Tech RoadmapVinceBeusan
 
11 00 Dhr Dijkstra
11 00 Dhr Dijkstra11 00 Dhr Dijkstra
11 00 Dhr DijkstraThemadagen
 
Types of gears
Types of gearsTypes of gears
Types of gearsGoa App
 
Benjamin Mehlmann - Fraunhofer Institute
Benjamin Mehlmann - Fraunhofer InstituteBenjamin Mehlmann - Fraunhofer Institute
Benjamin Mehlmann - Fraunhofer InstituteThemadagen
 
FABRICATION OF SiC/SiCf COMPOSITE
FABRICATION OF SiC/SiCf COMPOSITEFABRICATION OF SiC/SiCf COMPOSITE
FABRICATION OF SiC/SiCf COMPOSITEion009
 
How SPEED Appliance is Effective in Torque Control, Space Closure and Sliding...
How SPEED Appliance is Effective in Torque Control, Space Closure and Sliding...How SPEED Appliance is Effective in Torque Control, Space Closure and Sliding...
How SPEED Appliance is Effective in Torque Control, Space Closure and Sliding...Dr Sylvain Chamberland
 
Datasheet - Oil And Gas
Datasheet - Oil And GasDatasheet - Oil And Gas
Datasheet - Oil And GasGagan Sood
 
TALAT Lecture 3205: The Fluidity of Molten Metals
TALAT Lecture 3205: The Fluidity of Molten MetalsTALAT Lecture 3205: The Fluidity of Molten Metals
TALAT Lecture 3205: The Fluidity of Molten MetalsCORE-Materials
 
WQD2011 - INNOVATION - EMAL - Torque measuring device
WQD2011 - INNOVATION - EMAL - Torque measuring deviceWQD2011 - INNOVATION - EMAL - Torque measuring device
WQD2011 - INNOVATION - EMAL - Torque measuring deviceDubai Quality Group
 
HTTR - PHYSOR2010
HTTR - PHYSOR2010HTTR - PHYSOR2010
HTTR - PHYSOR2010jdbess
 
Design of a mechanism for harnessing power from hinged and revolving doors
Design of a mechanism for harnessing power from hinged and revolving doors Design of a mechanism for harnessing power from hinged and revolving doors
Design of a mechanism for harnessing power from hinged and revolving doors rdx313
 
As2419201922
As2419201922As2419201922
As2419201922IJMER
 
Robust Welding Schedules Sheet Metal Welding Conference
Robust Welding Schedules Sheet Metal Welding ConferenceRobust Welding Schedules Sheet Metal Welding Conference
Robust Welding Schedules Sheet Metal Welding ConferenceGajendra Tawade
 
SSE Pipefittings Brochure
SSE Pipefittings BrochureSSE Pipefittings Brochure
SSE Pipefittings BrochureMike Robinson
 

Similar to ME3102 Final Presentation (20)

Brochure
BrochureBrochure
Brochure
 
External Thermal Resistance - Substrates: LED Fundamentals
External Thermal Resistance - Substrates: LED FundamentalsExternal Thermal Resistance - Substrates: LED Fundamentals
External Thermal Resistance - Substrates: LED Fundamentals
 
MEI 2012 Tech Roadmap
MEI 2012 Tech RoadmapMEI 2012 Tech Roadmap
MEI 2012 Tech Roadmap
 
11 00 Dhr Dijkstra
11 00 Dhr Dijkstra11 00 Dhr Dijkstra
11 00 Dhr Dijkstra
 
Types of gears
Types of gearsTypes of gears
Types of gears
 
Benjamin Mehlmann - Fraunhofer Institute
Benjamin Mehlmann - Fraunhofer InstituteBenjamin Mehlmann - Fraunhofer Institute
Benjamin Mehlmann - Fraunhofer Institute
 
FABRICATION OF SiC/SiCf COMPOSITE
FABRICATION OF SiC/SiCf COMPOSITEFABRICATION OF SiC/SiCf COMPOSITE
FABRICATION OF SiC/SiCf COMPOSITE
 
Jlm Services
Jlm ServicesJlm Services
Jlm Services
 
How SPEED Appliance is Effective in Torque Control, Space Closure and Sliding...
How SPEED Appliance is Effective in Torque Control, Space Closure and Sliding...How SPEED Appliance is Effective in Torque Control, Space Closure and Sliding...
How SPEED Appliance is Effective in Torque Control, Space Closure and Sliding...
 
Datasheet - Oil And Gas
Datasheet - Oil And GasDatasheet - Oil And Gas
Datasheet - Oil And Gas
 
TALAT Lecture 3205: The Fluidity of Molten Metals
TALAT Lecture 3205: The Fluidity of Molten MetalsTALAT Lecture 3205: The Fluidity of Molten Metals
TALAT Lecture 3205: The Fluidity of Molten Metals
 
WQD2011 - INNOVATION - EMAL - Torque measuring device
WQD2011 - INNOVATION - EMAL - Torque measuring deviceWQD2011 - INNOVATION - EMAL - Torque measuring device
WQD2011 - INNOVATION - EMAL - Torque measuring device
 
HTTR - PHYSOR2010
HTTR - PHYSOR2010HTTR - PHYSOR2010
HTTR - PHYSOR2010
 
Bill Godwin #1 Working with PVC Irrigation Wed jan 27
Bill Godwin #1 Working with PVC Irrigation Wed jan 27Bill Godwin #1 Working with PVC Irrigation Wed jan 27
Bill Godwin #1 Working with PVC Irrigation Wed jan 27
 
Bill Godwin #6 Irrigation Pipe & Fittings Wed Jan 27
Bill Godwin #6 Irrigation Pipe & Fittings Wed Jan 27Bill Godwin #6 Irrigation Pipe & Fittings Wed Jan 27
Bill Godwin #6 Irrigation Pipe & Fittings Wed Jan 27
 
Br24457460
Br24457460Br24457460
Br24457460
 
Design of a mechanism for harnessing power from hinged and revolving doors
Design of a mechanism for harnessing power from hinged and revolving doors Design of a mechanism for harnessing power from hinged and revolving doors
Design of a mechanism for harnessing power from hinged and revolving doors
 
As2419201922
As2419201922As2419201922
As2419201922
 
Robust Welding Schedules Sheet Metal Welding Conference
Robust Welding Schedules Sheet Metal Welding ConferenceRobust Welding Schedules Sheet Metal Welding Conference
Robust Welding Schedules Sheet Metal Welding Conference
 
SSE Pipefittings Brochure
SSE Pipefittings BrochureSSE Pipefittings Brochure
SSE Pipefittings Brochure
 

Recently uploaded

Grade 9 Quarter 4 Dll Grade 9 Quarter 4 DLL.pdf
Grade 9 Quarter 4 Dll Grade 9 Quarter 4 DLL.pdfGrade 9 Quarter 4 Dll Grade 9 Quarter 4 DLL.pdf
Grade 9 Quarter 4 Dll Grade 9 Quarter 4 DLL.pdfJemuel Francisco
 
Global Lehigh Strategic Initiatives (without descriptions)
Global Lehigh Strategic Initiatives (without descriptions)Global Lehigh Strategic Initiatives (without descriptions)
Global Lehigh Strategic Initiatives (without descriptions)cama23
 
Proudly South Africa powerpoint Thorisha.pptx
Proudly South Africa powerpoint Thorisha.pptxProudly South Africa powerpoint Thorisha.pptx
Proudly South Africa powerpoint Thorisha.pptxthorishapillay1
 
Transaction Management in Database Management System
Transaction Management in Database Management SystemTransaction Management in Database Management System
Transaction Management in Database Management SystemChristalin Nelson
 
INTRODUCTION TO CATHOLIC CHRISTOLOGY.pptx
INTRODUCTION TO CATHOLIC CHRISTOLOGY.pptxINTRODUCTION TO CATHOLIC CHRISTOLOGY.pptx
INTRODUCTION TO CATHOLIC CHRISTOLOGY.pptxHumphrey A Beña
 
4.16.24 21st Century Movements for Black Lives.pptx
4.16.24 21st Century Movements for Black Lives.pptx4.16.24 21st Century Movements for Black Lives.pptx
4.16.24 21st Century Movements for Black Lives.pptxmary850239
 
How to do quick user assign in kanban in Odoo 17 ERP
How to do quick user assign in kanban in Odoo 17 ERPHow to do quick user assign in kanban in Odoo 17 ERP
How to do quick user assign in kanban in Odoo 17 ERPCeline George
 
ISYU TUNGKOL SA SEKSWLADIDA (ISSUE ABOUT SEXUALITY
ISYU TUNGKOL SA SEKSWLADIDA (ISSUE ABOUT SEXUALITYISYU TUNGKOL SA SEKSWLADIDA (ISSUE ABOUT SEXUALITY
ISYU TUNGKOL SA SEKSWLADIDA (ISSUE ABOUT SEXUALITYKayeClaireEstoconing
 
ACC 2024 Chronicles. Cardiology. Exam.pdf
ACC 2024 Chronicles. Cardiology. Exam.pdfACC 2024 Chronicles. Cardiology. Exam.pdf
ACC 2024 Chronicles. Cardiology. Exam.pdfSpandanaRallapalli
 
How to Add Barcode on PDF Report in Odoo 17
How to Add Barcode on PDF Report in Odoo 17How to Add Barcode on PDF Report in Odoo 17
How to Add Barcode on PDF Report in Odoo 17Celine George
 
Procuring digital preservation CAN be quick and painless with our new dynamic...
Procuring digital preservation CAN be quick and painless with our new dynamic...Procuring digital preservation CAN be quick and painless with our new dynamic...
Procuring digital preservation CAN be quick and painless with our new dynamic...Jisc
 
Earth Day Presentation wow hello nice great
Earth Day Presentation wow hello nice greatEarth Day Presentation wow hello nice great
Earth Day Presentation wow hello nice greatYousafMalik24
 
Incoming and Outgoing Shipments in 3 STEPS Using Odoo 17
Incoming and Outgoing Shipments in 3 STEPS Using Odoo 17Incoming and Outgoing Shipments in 3 STEPS Using Odoo 17
Incoming and Outgoing Shipments in 3 STEPS Using Odoo 17Celine George
 
AUDIENCE THEORY -CULTIVATION THEORY - GERBNER.pptx
AUDIENCE THEORY -CULTIVATION THEORY -  GERBNER.pptxAUDIENCE THEORY -CULTIVATION THEORY -  GERBNER.pptx
AUDIENCE THEORY -CULTIVATION THEORY - GERBNER.pptxiammrhaywood
 
Difference Between Search & Browse Methods in Odoo 17
Difference Between Search & Browse Methods in Odoo 17Difference Between Search & Browse Methods in Odoo 17
Difference Between Search & Browse Methods in Odoo 17Celine George
 
Science 7 Quarter 4 Module 2: Natural Resources.pptx
Science 7 Quarter 4 Module 2: Natural Resources.pptxScience 7 Quarter 4 Module 2: Natural Resources.pptx
Science 7 Quarter 4 Module 2: Natural Resources.pptxMaryGraceBautista27
 
Karra SKD Conference Presentation Revised.pptx
Karra SKD Conference Presentation Revised.pptxKarra SKD Conference Presentation Revised.pptx
Karra SKD Conference Presentation Revised.pptxAshokKarra1
 
Culture Uniformity or Diversity IN SOCIOLOGY.pptx
Culture Uniformity or Diversity IN SOCIOLOGY.pptxCulture Uniformity or Diversity IN SOCIOLOGY.pptx
Culture Uniformity or Diversity IN SOCIOLOGY.pptxPoojaSen20
 

Recently uploaded (20)

Grade 9 Quarter 4 Dll Grade 9 Quarter 4 DLL.pdf
Grade 9 Quarter 4 Dll Grade 9 Quarter 4 DLL.pdfGrade 9 Quarter 4 Dll Grade 9 Quarter 4 DLL.pdf
Grade 9 Quarter 4 Dll Grade 9 Quarter 4 DLL.pdf
 
Global Lehigh Strategic Initiatives (without descriptions)
Global Lehigh Strategic Initiatives (without descriptions)Global Lehigh Strategic Initiatives (without descriptions)
Global Lehigh Strategic Initiatives (without descriptions)
 
Proudly South Africa powerpoint Thorisha.pptx
Proudly South Africa powerpoint Thorisha.pptxProudly South Africa powerpoint Thorisha.pptx
Proudly South Africa powerpoint Thorisha.pptx
 
Transaction Management in Database Management System
Transaction Management in Database Management SystemTransaction Management in Database Management System
Transaction Management in Database Management System
 
INTRODUCTION TO CATHOLIC CHRISTOLOGY.pptx
INTRODUCTION TO CATHOLIC CHRISTOLOGY.pptxINTRODUCTION TO CATHOLIC CHRISTOLOGY.pptx
INTRODUCTION TO CATHOLIC CHRISTOLOGY.pptx
 
4.16.24 21st Century Movements for Black Lives.pptx
4.16.24 21st Century Movements for Black Lives.pptx4.16.24 21st Century Movements for Black Lives.pptx
4.16.24 21st Century Movements for Black Lives.pptx
 
How to do quick user assign in kanban in Odoo 17 ERP
How to do quick user assign in kanban in Odoo 17 ERPHow to do quick user assign in kanban in Odoo 17 ERP
How to do quick user assign in kanban in Odoo 17 ERP
 
ISYU TUNGKOL SA SEKSWLADIDA (ISSUE ABOUT SEXUALITY
ISYU TUNGKOL SA SEKSWLADIDA (ISSUE ABOUT SEXUALITYISYU TUNGKOL SA SEKSWLADIDA (ISSUE ABOUT SEXUALITY
ISYU TUNGKOL SA SEKSWLADIDA (ISSUE ABOUT SEXUALITY
 
ACC 2024 Chronicles. Cardiology. Exam.pdf
ACC 2024 Chronicles. Cardiology. Exam.pdfACC 2024 Chronicles. Cardiology. Exam.pdf
ACC 2024 Chronicles. Cardiology. Exam.pdf
 
LEFT_ON_C'N_ PRELIMS_EL_DORADO_2024.pptx
LEFT_ON_C'N_ PRELIMS_EL_DORADO_2024.pptxLEFT_ON_C'N_ PRELIMS_EL_DORADO_2024.pptx
LEFT_ON_C'N_ PRELIMS_EL_DORADO_2024.pptx
 
How to Add Barcode on PDF Report in Odoo 17
How to Add Barcode on PDF Report in Odoo 17How to Add Barcode on PDF Report in Odoo 17
How to Add Barcode on PDF Report in Odoo 17
 
Procuring digital preservation CAN be quick and painless with our new dynamic...
Procuring digital preservation CAN be quick and painless with our new dynamic...Procuring digital preservation CAN be quick and painless with our new dynamic...
Procuring digital preservation CAN be quick and painless with our new dynamic...
 
Earth Day Presentation wow hello nice great
Earth Day Presentation wow hello nice greatEarth Day Presentation wow hello nice great
Earth Day Presentation wow hello nice great
 
Incoming and Outgoing Shipments in 3 STEPS Using Odoo 17
Incoming and Outgoing Shipments in 3 STEPS Using Odoo 17Incoming and Outgoing Shipments in 3 STEPS Using Odoo 17
Incoming and Outgoing Shipments in 3 STEPS Using Odoo 17
 
AUDIENCE THEORY -CULTIVATION THEORY - GERBNER.pptx
AUDIENCE THEORY -CULTIVATION THEORY -  GERBNER.pptxAUDIENCE THEORY -CULTIVATION THEORY -  GERBNER.pptx
AUDIENCE THEORY -CULTIVATION THEORY - GERBNER.pptx
 
YOUVE GOT EMAIL_FINALS_EL_DORADO_2024.pptx
YOUVE GOT EMAIL_FINALS_EL_DORADO_2024.pptxYOUVE GOT EMAIL_FINALS_EL_DORADO_2024.pptx
YOUVE GOT EMAIL_FINALS_EL_DORADO_2024.pptx
 
Difference Between Search & Browse Methods in Odoo 17
Difference Between Search & Browse Methods in Odoo 17Difference Between Search & Browse Methods in Odoo 17
Difference Between Search & Browse Methods in Odoo 17
 
Science 7 Quarter 4 Module 2: Natural Resources.pptx
Science 7 Quarter 4 Module 2: Natural Resources.pptxScience 7 Quarter 4 Module 2: Natural Resources.pptx
Science 7 Quarter 4 Module 2: Natural Resources.pptx
 
Karra SKD Conference Presentation Revised.pptx
Karra SKD Conference Presentation Revised.pptxKarra SKD Conference Presentation Revised.pptx
Karra SKD Conference Presentation Revised.pptx
 
Culture Uniformity or Diversity IN SOCIOLOGY.pptx
Culture Uniformity or Diversity IN SOCIOLOGY.pptxCulture Uniformity or Diversity IN SOCIOLOGY.pptx
Culture Uniformity or Diversity IN SOCIOLOGY.pptx
 

ME3102 Final Presentation

  • 1. 1 Innovative Heat Exchanger Design for Wind Turbine Applications In corporation with Vestas
  • 2. 2 • Project Supervisor Professor Winoto SH • Group members Tan Tze Peng Wilson Clarence Chen Jun Jie Chen Xianghao Tan Bao Lun Teh Ter Chen Yeo Shu Feng Doreen Ye Xiu Yin
  • 3. 3 Scope of Presentation • Introduction • Heat Exchanger Model for Experiment • Proposed Experiment • Fouling of Heat Exchanger • Conclusion and Recommendations
  • 4. 4 1. Introduction • Previous Semester • Verification of Calculations • Designing the Heat Exchanger for Experiment • Procedures and Guidelines being drafted for the experiment in wind tunnel. • Comparison between Experimental and Theoretical results. • Fouling as a Menace in the Heat Industry. • Innovative and cost-effective methods.
  • 5. 5 Background • We hope to be able to manufacture a heat exchanger which we have previously designed and test it out via experiments. • Our initial plan was to source for any local heat exchanger companies to help fabricate the design. However we faced two major constrains. ▫ The first constrain was that no local company fabricates plate-fin heat exchangers. ▫ Secondly, the budget not enough to custom build a heat exchanger and purchasing equipments for the wind tunnel testing. • We have decided to do the theoretical calculation for the scaling down as well as to brainstorm for innovative anti-fouling ideas. • Facilitating our juniors who will undertake the project and carry out the verification and testing of the heat exchanger
  • 6. 6 2. Heat Exchangers Model for Experiment • Evaluation of Plate-Fin Surfaces • Selection of Fin Configuration • Scaling Law of Heat Exchangers • Sample Calculation
  • 7. Evaluation of Plate-Fin Surfaces 5 Categories of Plate-Fins • Plain • Wavy • Offset strip • Louver • Pin Fin
  • 8. Plain Fins • Straight fins that are uninterrupted (uncut) • Any complex shape can be formed as desired, depending on how the fin material is folded. • Rectangular and Triangular passages are most common • Used in applications where the allowable pressure drop is low • Preferred for very low Reynolds numbers applications. ▫ -with interrupted fins, at low Re, the advantage of the high heat transfer coefficient value of the interrupted fins is diminished while the cost remains high.
  • 9. Wavy Fins • Uncut surfaces in the flow direction, and have cross-sectional shapes similar to those of plain surfaces. However, they are wavy in the flow direction. • The waveform provides effective interruptions to the flow and induces very complex flows - higher heat transfer coefficient for wavy fin to that of an equivalent plain fin. • However, the heat transfer coefficient for wavy fins is lower than that for interrupted fins such as offset or louver fins. • Since there are no cuts in the surface, wavy fins is preferred when potential fouling or clogging problem might occurred.
  • 10. Offset Strip Fins • The fin has a rectangular cross section, and is cut into small strips of length. Every alternate strip is displaced (offset) by about 50% of the fin pitch in the transverse direction. • Heat transfer coefficients for the offset strip fins are 1.5 to 4 times higher than those of plain fin geometries. However, the corresponding friction factors are also high. • The ratio of j/f for an offset strip fin to j/f for a plain fin is about 80%. • Offset strip fins are used in the approximate Re range 500 to 10000.
  • 11. Louver Fins • Louvers can be made in many different forms and shapes. • The j factors are higher for louver fins than for the offset strip fin at the same Reynolds number, but the f factors are even higher than those for the offset strip fin geometry. • Since the louver fin is triangular, it is generally not as strong as an offset strip fin which has a relatively large flat area for brazing.
  • 12. Pin Fins • Can be manufactures at very high speed continuously from a wire of proper diameter. • Surfaces compactness achieved by pin fin geometry is much lower than that of offset strip or louver fin surfaces. • The overall exchanger performance is also lower than other types of surfaces. • Potential application for pin fins is at very lower Reynolds number (Re<500). • Due to vortex shedding behind the round pins, noise and flow induced vibration may be a problem.
  • 13. Selecting of Fin Configuration Optimize Heat Exchanger Design based on the following factors: • Pressure Drop • Heat Transfer • Size • Weight • Cost To help us in our selection of the best fin configuration, we plotted graphs for comparing different fin configurations under the listed factors. From there we will be able to study the different fin types and formulate a table as a basis for comparison.
  • 14. Pressure Drop If pressure drop and heat transfer are the most critical factors, then the heat transfer per unit of pressure drop (i.e. j-Colburn factor divided by f-friction factor) will show a good comparison between different types of extended surface. Heat Transfer over Pressure Drop Figure of Merit 0.6 0.5 j/f (j-colburn / f- friction) 0.4 plain fin 0.3 strip fin louvered fin 0.2 wavy fin pin fin 0.1 0 0 2000 4000 6000 8000 10000 12000 Reynolds Number
  • 15. Size If size is the overall driving design factor then a good figure of merit is heat transfer per unit height. Size Figure of Merit 0.0035 Heat Transfer per unit height 0.003 0.0025 0.002 pin fin louvered fin 0.0015 strip fin wavy fin 0.001 plain fin 0.0005 0 0 2000 4000 6000 8000 10000 12000 Reynolds Number
  • 16. Weight If weight is the overall driving design factor, then a good figure of merit is heat transfer per unit weight.
  • 17. Cost In general, pin fins, which are incorporated directly into the casting of the heat exchanger, are the least expensive. The other fin type cost about the same with some minor differences in set up costs. Fins Cost Configuration Increasin Pin fins 1 g cost Plain fins 2 Wavy fins 3 Offset Strip fins 4 Louvered fins 5
  • 18. Comparison of All Parameters Ranking 1 being the most desirable and ranking 5 being the least desirable Fins ∆P Size Weight Cost Average Configuration Plain fins 1 5 4 2 3 Louvered fins 3 2 1 5 2.75 Offset Strip fins 2 3 3 4 3 Wavy fins 4 4 2 3 3.25 Pin fins 5 1 5 1 3 Our Selection  Plain fins for water-side (taking fouling into consideration)  Using excel to find the best combination for air-side fin type
  • 19. Scaling Laws for Heat Exchangers doreen
  • 20. The following ratios apply to the geometric parameters: Hydrauli Length Surface Flow Volume c Area, As area, Ac Diameter dh2 = dh1/N L2 = L1 /N As2 = As1/N2 Ac2 = V2 = Ac1/N2 V1/N3 where N = scaling factor
  • 21. Assumptions • The number of tubes in the heat exchanger is the same. • The physical properties are fixed, based on the inlet conditions. • The inlet temperatures are fixed. • Each flow stream is treated the same.
  • 22. 4 scenarios 1. Same mass flow rate, (for each stream) 1. Same Reynolds Number, Re 1. Same flow velocity, G 1. Same pressure drop, ∆P Based on the book: Compact Heat Exchangers, Selection, Design and Operation by J.E. Hesselgreaves
  • 23. Resultant Parameters We aim to find the following: • Q2, heat load removed by the prototype(scaled down model). • The pressure drop ∆p.
  • 25. Sample Calculations • Flow regime of the original 3x3x0.15 m3 heat exchanger is laminar • Hence, when applying the scaling laws, flow regime of the prototype must be consistent, ie, laminar • Keep Reynolds Number the same • Nusselt number for laminar flow, • If turbulent, NuD = 0.023ReD0.8Pr0.4 (Dittus-Boelter)
  • 26. Sample Calculations For mass flow rate Re1 = Re2 Subscripts: 1 - original 2 - prototype
  • 27. Sample Calculations • For the overall heat transfer coefficients, U
  • 28. Sample Calculations • NTU – Number of Transfer Units ratio Note: NTU2 = NTU1 means e2 = e1,
  • 29. What if NTU2 ≠ NTU1? •e2 ≠ e1 •Obtain NTU2 from the relevant ratio • Using the NTU2 value together with Cmin/Cmax ratio get a new e2 value
  • 30. Sample Calculations • Heat load, Q2 • Note: only inlet temperatures are involved
  • 31. Sample Calculations • Ratio of pressure drops Where f = Fanning friction factor • With ∆P2 known, we can size the pump.
  • 32. For the Experiment Parameters that we can control: • Inlet temperatures, Twater,in Tair,in ≈Tamb • Wind tunnel air speed, u2 • Fluid properties, e.g. cp • Mass flow rate of water, determined from the pump,
  • 33. Discussions • Unable to scale down DH • Actual DH = 3.23 mm (wavy, air side) and DH = 2.87 mm (plain, water side) • Difficult to manufacture • After scaling down, flow passage will be too narrow • Heat loss may not be through convection only • Possibly through conduction
  • 34. Suggestions • Build a scaled down HX • Maintaining the original DH • Since the entire HX consists of stacks of plates with the fins attached, • Can conduct experiments to calculate how much heat, qp, 1 plate can remove • ∴Total heat load = N x qp
  • 35. 35 3. Proposed Experiment • Purpose • Objectives • Theory • Experiment Setup • Startup Procedure • Tables and Program
  • 36. Purpose The purpose of this experiment is to collect experimental data from a scaled down prototype of the wind turbine and verify the data against theoretical values derived from the excel spreadsheet calculations to prove that it is within acceptable range of heat energy dissipation by the actual heat exchanger.
  • 37. Objectives 1. Manufacture a smaller prototype of heat exchanger based on the scaling down theory calculation 2. Modify and introduce measurement apparatus in wind tunnel to accurately collect selected design parameters and data. 3. Design and build a liquid flow system (hot side) to accurately facilitate liquid-side flow and heat transfer measurements. 4. Compare the experimental results against the theoretical excel spreadsheet calculations.
  • 38. Theory Determination of surface characteristics: In the experiment: • the flow rates on both fluid sides of the exchanger are set at constant predetermined values. • Once the steady – state conditions are achieved, fluid temperatures upstream and downstream of the test section on both fluid sides are measured. • The upstream pressure and pressure drop across the core on the unknown side are also recorded to determine the friction factors. • The tests are repeated with different flow rates on the unknown side to cover the desired range of Reynolds number for the j vs. RE characteristics.
  • 39. Heat capacity ratio For an unmixed – unmixed crossflow exchanger, the relationship will be:
  • 40. For Cr 0, the heat capacity rate is determined from the measured mass flow rate on each fluid side and the specific heats of the fluids at their average temperatures. On the known side, the fluid properties are evaluated at the average temperature Ts. On the unknown side, the fluid properties are evaluated at the log-mean temperature.
  • 41. The overall heat transfer coefficient Ua based on the total airside surface area Aa is then evaluated from NTU as The overall heat transfer coefficient Ua is considered as having three components in series: • Air side thermal resistance, including the extended surface efficiency • Wall thermal resistance • Steam side thermal resistance, including the extended surface efficiency
  • 42. Then The test cores are generally new, and no fouling or scale resistance is on either side, so the corresponding resistance is not included above. The liquid side heat transfer coefficient must also be evaluated separately for each core and should be known a priori. However, the liquid side resistance is generally a very small percentage of the total resistance, and a reasonable estimate will suffice.
  • 43. The term in equation 1.3 is the extended surface efficiency of the air side surface and is related to the fin efficiency of the extended surface by the following formula:
  • 44. For many plate fin surfaces, the relation for the straight fin with constant conduction cross section may be used to a good approximation. In that case: Once the surface area and the geometry are known for the extended surface, h and are computed iteratively from equations 1.3 to 1.5.
  • 45. The Stanton number St and the Colburn factor j are then evaluated from their definitions: The Reynolds number on the unknown side for the test point is determined from its definition: G= ρ V
  • 46. Determination of the factor is made under steady fluid flow rates. For a given fluid flow rate on the unknown f side, the following measurements are made: 1. Core pressure drop 2. Core inlet pressure and temperature 3. Core outlet temperature 4. Fluid mass flow rate 5. Core geometrical properties.
  • 47. Here Kc and Ke are sudden contraction and expansion pressure loss coefficients presented in Appendix 1. Tests are repeated with different flow rates on the unknown side to cover the desired range of the Reynolds number. The Reynolds number is determined in the same way as described in determination of the airside film coefficient h.
  • 48.
  • 49. Liquid Flow System • Stainless steel piping • Gear pump • Resistive Heater (Watlow®) • Mass flow rate meter (D25 MicroMotion®) • Thermocouple (type T) x 2
  • 50. Air Sampling System Consist of • Thermocouple (type T) x 2 A type T thermocouple with a measurement range of -200 to 350 degree Celsius is placed at the entrance of the wind tunnel air outlet. And for the air outlet temperature, a similar thermocouple is place near the outlet of the heat exchanger fin.
  • 51. Pressure Drop Measurement Consist of • Pressure differential Transducer (Validyne DP-103) x 2 To measure the pressure drop across the heat exchanger, a total of two differential pressure sensors, one upstream and one downstream, are incorporated into the flow system.
  • 52. Schematic diagram of Test Setup 2MX1M P P T T HEAT EXCHANGER LEGENDS: PUMP MASS FLOW SENSOR FILTER HEATER T THERMOCOUPLE P PRESSURE DIFFERENTIAL SENSOR
  • 53. Data Acquisition Data Acquisition (DAQ) Acquisition of signals &waveforms &processing the signals to obtain desired information. Laboratory Virtual Instrumentation Engineering Workbench (Labview) Graphical approach allows non-programmers to build programs simply by dragging & dropping virtual representations of familiar lab equipment.
  • 54. Start Up Procedure Power up the DAQ unit Switch on the gear pump to start water circulation Switching on the heater after full circulation of water Set the heater to the specific heat load Start Up Labview Program Begin Data Aquisition
  • 55. Lab Equipment DAQ with Labview Software The NUS industrial wind tunnel at Mechanical Department
  • 56. Lab Equipment Interior of a wind tunnel The Wind turbine and motor
  • 57. 57 4. Fouling of Heat Exchangers • Literature Survey • General Methods of Fouling • Heat Exchanger Cleaning • Detailed Analysis of Anti-Fouling Methods ▫ Air Side ▫ Water Side • Advantages and Disadvantages
  • 58. 58 Literature Survey • Fouling is defined as the accumulation of deposits on the surface of the heat exchangers • Deposits reduce the amount of heat transfer and thus reducing the efficiency. • In most of the cases, accumulation of deposits is from the fluid itself.
  • 59. 59 Deposition of Foulant • Region A represents the initiation of adhesion • Region B represents the steady growth of deposit on the surface. • Region C shows that a steady state is reach between deposition and removal.
  • 60. 60 Why is Fouling bad? Fin Cooler tubes severely corroded Deposits build-up on the inside of a heat Wall thinning led to this catastrophic exchanger tube failure of an exchanger tube • Fouling is highly related to conservation of energy • Fouling decreases the efficiency leading to heavier consumption of energy. • Increase in the resistance also cause the pump to work harder.
  • 61. 61 General Methods of Fouling • Adhesion • Particulate deposition • Corrosion
  • 62. 62 Adhesion • physical interaction between the foulant and the heat exchanger surface. • 3 types of interaction: ▫ long range attractive forces: Van Der Waals forces ▫ Bridging effect: mutual diffusion between substances of the particle and the surface ▫ short range forces: adhesion at molecular level such as hydrogen bonds and other chemical bonding
  • 63. 63 Particulate Deposition • Particle arriving at a surface can be by two mechanism: ▫ gravitational and: stationary fluids ▫ particle transport within a fluid as it moves across the surface onto which the particles deposit: Moving fluid • transported by either or both of the following mechanism: ▫ Brownian motion and ▫ turbulent diffusion
  • 64. 64 Corrosion • Corrosion means the breaking down of essential properties in a material due to chemical reactions with its surroundings • origin of the corrosion is the fluid itself • or a constitute of it: impurities • Corrosion process is often accelerated by the presence of scales or other deposit • corrosion could also form a protection layer (oxide layer)
  • 65. 65 Heat Exchanger Cleaning • Circulation of Sponge Rubber Balls • Brush and Cage System • Air and Gas Injection • Magnetic Devices • Soot Blower • Water Washing • Galvanic Protection
  • 66. 66 Circulation of Sponge Rubber Balls • Sponge rubber balls which are slightly larger (by 2mm) then the diameter of the condenser tubes are being circulated to remove precipitates. • Different types of sponge balls are available to suit different heat exchanger e.g. rubber balls coated with a layer of carborundum can be used for more heavy duty application. • The automatic cleaning system is being controlled by a Programmable Logic Controller. • The system requires a source of water which has pressure higher than the cooling water in the condenser inlet. This water is used for soaking the balls and injecting them into the Cleaning Systems.
  • 67. 67
  • 68. 68 Brush and Cage System • The operating method of this system is very similar to that of the Sponge rubber Ball. • It involves the use of a brush, made of wire or polymer filament fitting into the size of the condenser tube. • The brush is made to oscillate from end to end of the condenser tube to remove the deposit by abrasion. • The cage is located at the end of the tube to catch the brush after cleaning. • The addition of the brush and cage create restriction in the flow, increasing the pressure drop across the condenser. • The other drawback of this system is that the reversal of the brush would cause instability in the flow thus affecting the heat transfer process.
  • 69. 69 Air and Gas Injection • Air and gas injection is usually used in areas where accessibility is difficult e.g. shell side of shell and tube heat exchanger. • The injection of air reduces the formation of deposits on the heat transfer surfaces. • The surge of air creates a region of high turbulence near the wall. • This method is ineffective against deposits that requires higher amount of force to remove. • Extreme care has also to be taken when the process liquid is volatile in nature; this is to avoid possibilities of forming explosive mixtures.
  • 70. 70 Magnetic Device • The main application of magnetic devices is to eliminate scale formation in pipes. • It is could be supposed that slight soluble compounds such as calcium carbonate (exist in water as charged ion), could be affected by the application of an electric field. • One example is the use of hard water to rinse the treated steel where the hard water could give rise to precipitation of calcium phosphate and consequent scale formation. • Till date, this method is still not very commonly use and there are still doubts and critics on this method.
  • 71. 71 Soot Blower • The fundamental of the soot blower is to remove soot that is built up in steam boiler. • Steam is channeled to the soot blower pipeline and a drain valve will drain off any water in the steam (Ensures that steam is dry). • The drain valve is shut off, and the soot blower is turned on. • The steam shoots out from the soot blower tube that is inside the boiler fireside. Many small holes for the steam to emerge are drilled along the length of the tube. • As the tube rotates, the position of the steam jet will also move with it. After a full rotation, all the areas around the soot blower tube should be clear of soot. After completing the soot blowing, the steam supply is shut off again.
  • 72. 72
  • 73. 73 Water Washing • Water washing of heat exchanger is the process of introducing jets of water into the system. This has been in practice over many years and is one of the most commonly applied techniques in cleaning of heat exchanger. • It is important to note that the water used in this technique is to be as pure as possible as any particle in the water could deposit itself in the process; increasing the foulant amount. • The jets are introduced intermittently and the turn off of this method could be that the thermal shock from such action could cause cracking and subsequent spalling of the foulant.
  • 74. 74 Galvanic Protection • Galvanic protection involves the study of electric current that is involved in the corrosion of metal. • By understanding how electric current is involve in corrosion of metal, we look at various methods applied in the industry to tackle corrosion problem. • Methods of Galvanic protection include ▫ Cathodic Protection ▫ Sacrificial Anode Technique ▫ Impressed Current Technique ▫ Anodic Protection.
  • 75. 1. fouling deposit provides additional thermal resistance to heat transfer besides those originally present due to the inherent design of the heat exchanger 2. flow area is decreased and most foulant, having a rough surface will result in an increased pressure drop through the exchanger
  • 76. • increased capital investment • additional operating costs • loss of production • cost of remedial action
  • 77. thermal resistance Rf across a solid barrier is given by l is the solid thickness and kf is its thermal conductivity heat flux q is given by ∆T is the change in temperature
  • 78. • boundary layers, situated between the deposits and the fluids, provide small amount of thermal resistance to heat flow due to their almost stagnant mode • metal partition wall has good thermal conductivity, negligible temperature change at T3 and T4 • foulants have low thermal conductivities, large temperature differences required to transmit heat across these depositions
  • 79. we can write Rf in terms of the overall heat transfer coefficient for fouling Uf general formulas for overall heat transfer coefficient, including the fouling factor, at the air and water side are respectively
  • 80. • Besides increasing the thermal resistance, foulant layer have two additional negative effects • Firstly, once deposit reaches a significantly large thickness, cross- sectional area for fluid flow reduced • For the same volume flow, due to a smaller area, fluid velocity will have to increase and for identical conditions the Reynolds number will increase • Secondly, increase in roughness of deposit surface results in higher turbulence level, and eventually a greater amount of heat transfer
  • 81. (three fundamental stages that describe process of deposition) 1. The diffusional transport of the foulant across the boundary layers beside the solid surface within the moving fluid. 2. Adhesion of deposit both to the surface and to itself. 3. The removal of deposit from the surface.
  • 82. By combining these three components, rate of deposition growth can be defined as the difference between the rates of foulant deposition and removal
  • 83. • A = straight line relationship, deposit thickness increases at a constant rate with time after the initial adhesion period • B = falling rate of deposition thickening with time • C = asymptotic curve like curve B at the beginning but reaches final plateau steady state or asymptote (rate of deposition = rate of removal)
  • 84. Change in Heat Transfer Coefficient Change due to Change due to Change due to change in roughness of thermal resistance of Re caused by presence foulant foulant of foulant
  • 85. 85 Detailed Analysis of Anti-Fouling Methods : Air Side : Sonic Technology • Similar to vibration caused by sound energy to dislodge the deposits off metal surfaces • Device for producing the sonic wave can a sonic horn, usually operating at audible frequency of approximately 220 Hertz with intensity of about 130 decibels • Low frequency resonant sound ranging from 0 to 20 Hertz capable of setting up sound field to remove soot, loose and brittle dust particles in the air side of heat exchanger
  • 86. Sonic Technology (cont’) • commercially available sonic horn model #CS-125 designed by IAC (Industrial Accessories Company) • capable of removing build-up particulates using a fundamental frequency of 125 Hertz and SPL (Sound Pressure Level) of 146 decibels, operating at 10 seconds every 5 to 10 minute interval • cleaning device can be used to clean agglomerated dust on collector plates of an electrostatic precipitator, which is similar in structure to a plate fin heat exchanger
  • 87. Corona Discharge • ionizes the fluid so as to create a plasma around the electrode • may be positive or negative • Neutralises static charges on the surfaces of the heat exchanger’s plate fins • Benefit of keeping the fin surfaces neutral in charge
  • 88. 88 Water Side : Electronic Anti- Fouling Technology • Most prominent is formation of scales • Hard water is heated • Degradation in the performance • Decrease the flow rate or increase the pressure drop • Solution :Electronic Anti-fouling technology
  • 89. Electronic Anti-fouling technology Overview of Electronic Anti-fouling technology
  • 90. Electronic Anti-fouling technology • Induced electric field to increase the ions and crystals collision frequency • Produces a pulse input current to create time-varying magnetic fields inside the pipe Cross section of pipe where induced electric field oscillates with time
  • 91. Electronic Anti-fouling technology • Resulting in collision, precipitation as well as coagulation. • Converted into insoluble mineral crystals of submicron sizes, easily removed • Level of Super-saturation of the water will decrease • Scale-causing mineral ions and particles were eliminated from the water
  • 92. Electronic Anti-fouling technology Pressure drop across HE for 4 different cases
  • 93. Electronic Anti-fouling technology Overall Heat Coefficient Fouling factors
  • 94. 94 Conclusion and Recommendations ▫ Conclusions  Heat Exchanger Model for Experiment  Proposed Experiment  Fouling of Heat Exchanger ▫ Recommendations for Future Work
  • 95. 95 Conclusions : Heat Exchanger Model for Experiment • Manufacturability constrains. • If we are to scale down the hydraulic diameter, Dh, by a desired scaling factor, it’s almost impossible to fabricate such small passage. • We suggest to build a smaller heat exchanger keeping the geometrical data (Dh) unchanged. From this smaller size prototype, • Two most important date: Heat transfer coefficient h, which relates to the Stanton number St and the Colburn factor j, and the flow friction factor f, necessary for pressure drop analysis. • After obtaining the experimental h and f, the rating of heat exchanger procedure can then be applied to calculate the experimental heat load Q and pressure drop ∆P. • Furthermore, if manufacturability is not an issue, the hydraulic diameter of the chosen fin type may be varied and better h and f can be obtained.
  • 96. 96 Conclusions : Proposed Experiment • By using the experimental results, we are able to determine Stanton number St, Colburn factor j and the Reynolds number . • This will enable us to find out the Q heat load of the experimental heat exchanger, and based on this heat load we can compare it with the heat load derived from the excel spread sheet calculation.
  • 97. 97 Conclusions : Fouling of Heat Exchanger • With innovative methods employed on the air side and water side of the heat exchanger • We can be confident that fouling can be reduced, or even eliminated. • The use of sonic vibrations, coupled with the phenomena of corona discharged air ions will safely prevent the buildup of dust particles on the plate-fin surfaces. • As for the water side, experiments have been conducted to validate the theory being • The downtime of the wind turbine can also be reduced and maintenance can be done online.
  • 98. 98 Conclusions : Recommendations for Future Work • With the stage set for the experiment to be conducted, our future juniors undertaking this project can carry on from where we last left off. • The theory of the scaling laws can also be further analyzed and researched in a much deeper scope. • Feasibility study regarding the innovative method of anti-fouling for the air and water side of the heat exchanger can also be conducted • Purchase the equipment and implement it on a real heat exchanger. • End result will be very beneficial to the industry and will indeed benefit the future generations to come. • On this note, there are still many areas of this project that has the potential for future advancement.