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OPERATING PROCEDURE
OFOF
AGITATED NUTSCH
FILTER
BY KAMLESH HARIYANI
MAIN STEPS
1) Dumping of reaction mass
2) Mother Liquor removal / Pressurization
3) Slurry Wash 1, 2
4) Solvent Removal / Pressurization
5) Slurry Wash 3
6) Solvent Removal / Pressurization and Pressing
7) Unloading of wet cake
CONTROLS OF ANF
 POWER PACK ON / OFF SWITCH
 BY THIS SWITCH POWER PACK IS STARTED, FROM
WHICH AGITATOR VERTICAL MOVEMENT AND WET
CAKE UNLOADING VALVE MOVEMENT CAN BE DONE.CAKE UNLOADING VALVE MOVEMENT CAN BE DONE.
 AGITATOR PRESSING MODE / SCRAPPING
MODE
 AGITATOR UP-DOWN SWITCH
 WET CAKE UNLOADING SWITCH
CHECK POINTS BEFORE START-UP
 There should not be any oil leakage from power pack
(hydraulic system).
 Pneumatic test is taken before slurry dumping
 Car-seal Open (CSO – Always Open) Valve is open and
handle is removed.
 ML filter is cleaned and assembled.
 ML Tank is having sufficient space.
 Sampling system and Sampler/sample bag etc are
ready.
IDLE POSITION OF ANF
 Condition: Empty
 Agitator at upper condition
 All valves are closed condition
N2
1. DUMPING OF REACTION MASS
 Condition: Dumping
 Take agitator at lower limit
 Open slurry inlet valve and ML outlet
valve
 Start dumping of the reaction mass
 Start agitator in Scrapping mode
 Slowly lift agitator during dumping
 After dumping take agitator at
N2
 After dumping take agitator at
above the wet cake surface
 Stop agitator
 Condition: ML removal
 Open N2 inlet valve and ML outlet
valve.
 Control N2 pressure as per
instruction.
 Take sample from side sampling valve
if required.
2. MOTHER LIQUOR REMOVAL /
PRESSURIZATION
N2
if required.
3. SLURRY WASH
 Condition: Slurry preparation
 Open cake washing inlet valve, vent
valve of shall and vent valve of ML
chamber. Ensure that ML outlet valve is
closed.
 Start agitator in anticlockwise
direction and slowly pull down.
N2
Continue…
3. SLURRY WASH
Keep continue agitator in slurry for
15-30 min.
N2
15-30 min.
 After slurry wash lift the agitator
above the wet cake / liquid surface
4. SOLVENT REMOVAL / PRESSURIZATION AND
PRESSING
 Condition: Solvent removal
 Open N2 inlet valve and ML outlet
valve. Close all other valves.
 Control N2 pressure as per
instruction
 Start agitator in pressing mode
 Pull down agitator and press wet
cake slowly.
N2
5. UNLOADING OF WET CAKE
 Condition: Wet cake unloading
 Close N2 valve and ML outlet valve
and release pressure . Close all other
valves.
 Open wet cake outlet valve and make
arrangements for cake unloading
Start agitator in cutting mode and
slowly down it.
 Cut the wet cake slowly and dump it
N2
 Cut the wet cake slowly and dump it
through wet cake unloading valve.
After wet cake unloading, close
hydraulic valve and take pneumatic test
of ANF.

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Operating procedure of Agitated Nutsch Filter

  • 2. MAIN STEPS 1) Dumping of reaction mass 2) Mother Liquor removal / Pressurization 3) Slurry Wash 1, 2 4) Solvent Removal / Pressurization 5) Slurry Wash 3 6) Solvent Removal / Pressurization and Pressing 7) Unloading of wet cake
  • 3. CONTROLS OF ANF  POWER PACK ON / OFF SWITCH  BY THIS SWITCH POWER PACK IS STARTED, FROM WHICH AGITATOR VERTICAL MOVEMENT AND WET CAKE UNLOADING VALVE MOVEMENT CAN BE DONE.CAKE UNLOADING VALVE MOVEMENT CAN BE DONE.  AGITATOR PRESSING MODE / SCRAPPING MODE  AGITATOR UP-DOWN SWITCH  WET CAKE UNLOADING SWITCH
  • 4. CHECK POINTS BEFORE START-UP  There should not be any oil leakage from power pack (hydraulic system).  Pneumatic test is taken before slurry dumping  Car-seal Open (CSO – Always Open) Valve is open and handle is removed.  ML filter is cleaned and assembled.  ML Tank is having sufficient space.  Sampling system and Sampler/sample bag etc are ready.
  • 5. IDLE POSITION OF ANF  Condition: Empty  Agitator at upper condition  All valves are closed condition N2
  • 6. 1. DUMPING OF REACTION MASS  Condition: Dumping  Take agitator at lower limit  Open slurry inlet valve and ML outlet valve  Start dumping of the reaction mass  Start agitator in Scrapping mode  Slowly lift agitator during dumping  After dumping take agitator at N2  After dumping take agitator at above the wet cake surface  Stop agitator
  • 7.  Condition: ML removal  Open N2 inlet valve and ML outlet valve.  Control N2 pressure as per instruction.  Take sample from side sampling valve if required. 2. MOTHER LIQUOR REMOVAL / PRESSURIZATION N2 if required.
  • 8. 3. SLURRY WASH  Condition: Slurry preparation  Open cake washing inlet valve, vent valve of shall and vent valve of ML chamber. Ensure that ML outlet valve is closed.  Start agitator in anticlockwise direction and slowly pull down. N2 Continue…
  • 9. 3. SLURRY WASH Keep continue agitator in slurry for 15-30 min. N2 15-30 min.  After slurry wash lift the agitator above the wet cake / liquid surface
  • 10. 4. SOLVENT REMOVAL / PRESSURIZATION AND PRESSING  Condition: Solvent removal  Open N2 inlet valve and ML outlet valve. Close all other valves.  Control N2 pressure as per instruction  Start agitator in pressing mode  Pull down agitator and press wet cake slowly. N2
  • 11. 5. UNLOADING OF WET CAKE  Condition: Wet cake unloading  Close N2 valve and ML outlet valve and release pressure . Close all other valves.  Open wet cake outlet valve and make arrangements for cake unloading Start agitator in cutting mode and slowly down it.  Cut the wet cake slowly and dump it N2  Cut the wet cake slowly and dump it through wet cake unloading valve. After wet cake unloading, close hydraulic valve and take pneumatic test of ANF.