Agitated Nutsch Filter is commonly used filtration equipment in batch process industry.
This file expains various operating steps of ANF (Agitated Nutsch Filter).
2. MAIN STEPS
1) Dumping of reaction mass
2) Mother Liquor removal / Pressurization
3) Slurry Wash 1, 2
4) Solvent Removal / Pressurization
5) Slurry Wash 3
6) Solvent Removal / Pressurization and Pressing
7) Unloading of wet cake
3. CONTROLS OF ANF
POWER PACK ON / OFF SWITCH
BY THIS SWITCH POWER PACK IS STARTED, FROM
WHICH AGITATOR VERTICAL MOVEMENT AND WET
CAKE UNLOADING VALVE MOVEMENT CAN BE DONE.CAKE UNLOADING VALVE MOVEMENT CAN BE DONE.
AGITATOR PRESSING MODE / SCRAPPING
MODE
AGITATOR UP-DOWN SWITCH
WET CAKE UNLOADING SWITCH
4. CHECK POINTS BEFORE START-UP
There should not be any oil leakage from power pack
(hydraulic system).
Pneumatic test is taken before slurry dumping
Car-seal Open (CSO – Always Open) Valve is open and
handle is removed.
ML filter is cleaned and assembled.
ML Tank is having sufficient space.
Sampling system and Sampler/sample bag etc are
ready.
5. IDLE POSITION OF ANF
Condition: Empty
Agitator at upper condition
All valves are closed condition
N2
6. 1. DUMPING OF REACTION MASS
Condition: Dumping
Take agitator at lower limit
Open slurry inlet valve and ML outlet
valve
Start dumping of the reaction mass
Start agitator in Scrapping mode
Slowly lift agitator during dumping
After dumping take agitator at
N2
After dumping take agitator at
above the wet cake surface
Stop agitator
7. Condition: ML removal
Open N2 inlet valve and ML outlet
valve.
Control N2 pressure as per
instruction.
Take sample from side sampling valve
if required.
2. MOTHER LIQUOR REMOVAL /
PRESSURIZATION
N2
if required.
8. 3. SLURRY WASH
Condition: Slurry preparation
Open cake washing inlet valve, vent
valve of shall and vent valve of ML
chamber. Ensure that ML outlet valve is
closed.
Start agitator in anticlockwise
direction and slowly pull down.
N2
Continue…
9. 3. SLURRY WASH
Keep continue agitator in slurry for
15-30 min.
N2
15-30 min.
After slurry wash lift the agitator
above the wet cake / liquid surface
10. 4. SOLVENT REMOVAL / PRESSURIZATION AND
PRESSING
Condition: Solvent removal
Open N2 inlet valve and ML outlet
valve. Close all other valves.
Control N2 pressure as per
instruction
Start agitator in pressing mode
Pull down agitator and press wet
cake slowly.
N2
11. 5. UNLOADING OF WET CAKE
Condition: Wet cake unloading
Close N2 valve and ML outlet valve
and release pressure . Close all other
valves.
Open wet cake outlet valve and make
arrangements for cake unloading
Start agitator in cutting mode and
slowly down it.
Cut the wet cake slowly and dump it
N2
Cut the wet cake slowly and dump it
through wet cake unloading valve.
After wet cake unloading, close
hydraulic valve and take pneumatic test
of ANF.