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Improving Continuous Process Operation Using Data Analytics DeltaV Application of Data Analytics
Presenters ,[object Object],[object Object],[object Object],[object Object],[object Object]
Agenda ,[object Object],[object Object],[object Object],[object Object],[object Object]
Backgrond - On-line Analytics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],QUALITY CONTROL
Background - Tiered Approach ,[object Object],[object Object],[object Object]
Background - R&D with UT ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Application of Multi-state Data Analytics ,[object Object],[object Object],[object Object],[object Object]
Mixer Example - Model Development ,[object Object],[object Object],[object Object]
Mixer Example – Model Dev (Cont) ,[object Object],[object Object],[object Object]
Mixer Example – Model Dev (Cont) ,[object Object],[object Object],State Parameter and associate range and mean values for each parameter
Mixer Example – Online Monitoring ,[object Object],[object Object],[object Object],[object Object]
Field Trial - SRP CO2 Capture Pilot Plant ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Field Trial – 2-stage Flash Skid ,[object Object],[object Object]
2-Stage Flash Skid ,[object Object],[object Object]
P&ID for 2-Stage Flash Skid
CO2 Loading Impacts Flash Vessel ,[object Object],[object Object],[object Object]
Module Installed at UT  ,[object Object],[object Object]
Selection of Training Data – Semi Rich Amine
Sensitivity Analysis – Semi-Rich Amine
Training Model Select State Parameter
Selection of Model – PCA/PLS/NN
On-line Operator Interface
Fault Detection View – Normal Operation
Fault Detection - Startup
Examining Contribution
Installation Status ,[object Object],[object Object]
Simulation of 2-Stage Flash Skid ,[object Object],[object Object]
Dynamic Process Simulation Response ,[object Object]
Introduction of Process Fault Fault may be introduced
Model Verification Using Simulator Data
Feed Temperature Fault Introduced
Examine Contribution
Examine Impact on CO2 Loading
Business Results Achieved ,[object Object],[object Object],[object Object]
Summary ,[object Object],[object Object]
Where To Get More Information ,[object Object],[object Object],[object Object]

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Improving continuous process operation using data analytics delta v application of data analyti

Editor's Notes

  1. Key Success Factors Easy Out-of-Box (base offering) Channel can deliver Eliminates extra system integration Applicable across multiple markets Enhances Operations Experience Makes life easier for operators Less work, fewer incidents Provides insight into process operation System Differentiation & Devices Pull-through Delivers PlantWeb promise to reduce variability and increase availability Incorporates intelligent device information Technology Differentiation Batch Analytics
  2. 1. If a fault is indicated in the analytics overview screen, then selecting the batch number will bring up the Fault Detection view. 2. If either Fault Detection plot exceeds or approaches the upper control limit of 1.0, click on that point in the trend and -> Select the Parameter in the lower corner of the screen that contributed to the fault 3a. Evaluate the parameter trends from process operation standpoint -> take corrective action if necessary 3b. Inspect impact of fault on quality prediction plot to find out how quality may be affected