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sairam_CV

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sairam_CV

  1. 1. MUSHINI LAKSHMI VENKATA SAIRAM Contact No: +91 8500222196 Email id: sairammushini8@gmail.com OBJECTIVE To pursue a challenging position in a professional organization, where I have the responsibility and accountability to use my skills and efforts to achieve greater results. EXPERIENCE HIGHLIGHTS: 2 years of experience in the field of Industrial automation as System Engineer in Schneider Electric India Pvt Ltd. • Design and Engineering aspects of FOXBORO DCS SYSTEM o Designing of System Architecture, System Definition and System Interconnection Drawings. o Designing of System Cabinets, Marshaling Cabinets & Power Distribution Layout Diagrams. o System performance & analysis report for DCS systems with RAID configuration Servers and Workstation with Dual core memory. o Preparing of DCS system arrangement with specified configurations has been carried out at the time of FAT & SAT. o Implementing Cascade Control Loops with the IACC and IEE standards. o Implementation of SEQUENCE Blocks through HLBL Programming language in Foxboro DCS system. o Implementation of CALCA BLOCK PROGRAMMING in Foxboro DCS system. o Preparing Control Databases through IACC. o Configuring Switches & Upgradation. o Developing new Graphics pages. o Preparing DCS I/O Assignment. o HISTORIAN, TRENDS, BULK DATA generations. o Trip Logic implementation for Auto intervention of Pumps with interlocks has been developed and tested in presence of Operations Department of Kochi Refinery. o Pressure gauge controlled at remote location, Interlocked by Pressure Transmitter values can control the pressure without operations intervention and analysis report would be generated to operators, This has been implemented at Kochi refinery. o Preparing Functional Design Specifications (FDS), Factory Access Test (FAT) Documents. o Report Package Configuration and Generation with the specified parameters from DCS Historian. Report Package is an Integration tool that develops report using Historian services for analysis to Operations. • FAT and Commissioning o Commissioning of Phillips Carbon Black Limited. o FAT for Phillips Carbon Black Limited was executed in Schneider Electric, Chennai.
  2. 2. o Commissioning and Errection of Phillips Carbon Black Limited. o FAT for CESC BBGS was executed in Schneider Electric, Chennai. o FAT & SAT of BPCL KOCHI refinery. • Third party interface using various protocols o IA Report Package. o AIM *AT – Historian. o SOE-(Sequence of Events Software). o DCS with TRICON using TSAA and MODBUS & UCM communication. o Sulphur Analyzer communication through MODBUS. o Foundation Field Bus Communication. • Design knowledge on TRICONEX (TRICON) o Implementation of Logics through Tristation 1131 V4.1 to 4.9. o Established TRICON Communication with Foxboro DCS at JSPL. o Effectively worked in fixing communication Problems between DCS and TRICON. o Enhanced Diagnostic Monitoring. o UCM interface to MESH DSC network. o Triconex conversion to FCP270 and direct communication. EDUCATIONAL QUALIFICATION • B. Tech (Electronics & Communication Engineering) with 82% from Chalapathi Institute of Engineering & Technology (2009-2013). • H Sc with 83.5% from Board of Intermediate Andhra Pradesh (2007-2009). • S.S.L.C with 91% from Board of Secondary Education Andhra Pradesh (2006-2007). PROFESSIONAL EXPERIENCE 1. Systems Engineer at Schneider Electric from DEC 2014 to till date. PROJECTS HANDLED A) PHILLIPS CARBON BLACK LIMITED MIGRATION PROJECT: • INDIA’s first 100 series to 200 series MIGRATION was successfully completed in limited period of shut down time. • Designed System Definition, System Architecture, System Interconnection and Console Drawings. • Designed Power Distribution Layout Drawings. • Designed System Cabinet and Marshaling Cabinet drawings. • Designed DCS Cable Scheduling. • Written Programming through CALCA block for 4 reactors through IACC control blocks. • Control strategies for the CASCADE loops through IACC. • Designed DCS I/O Assignment. • Designed Control Databases through IACC. • Bulk Generation of control strategies in IACC for all the Reactors. • Developed 20 Graphics pages for all reactors, pumps, valves. • Upgrading & Configuring Switches. • Configured the Report Package & Generation of Daily/Shift Reports to SAP.
  3. 3. • Loaded the AW and WP’s with CCS 9.1. • Prepared the FDS hardware and software Documents. • Prepared the SAT Procedure Document. • Commissioned the plant which consists of 1600 I/O’s. • Resolved all punch points after Commissioning. C) CPCL CHENNAI: • Attended the Yearly Shutdown Activity of CPCL DCS systems. • Resolved the Alarm Management issue in WP’s. • Configured the Annunciator to WP’s that is for alarm acknowledgement by the operators. • Resolved the SOE problem faced by the third party connection. • Configured a Network Switch as per the old database and Replaced in an online running plant without disturbing the Plant I/O’s. • Resolved the FEM communication problem showing “B” Bus Failure of online plant in just 1hour of time. • Restored the important I/O tags from CP to database to Sync as DBSYNC. • Reconfigured the Graphics pages with security enhancement so that the operator cannot use all the commands without authorization. D) CHETTINAD CEMENT POWER PLANT MERGING PROJECT: Reshuffling and Merging of two Units into single Unit executed successfully within limited period of shutdown time. • Upgraded and Configured 6 Switches and tested all Network Topologies for best switching network. • Modified the sequence in 20 reactors according to the customer requirement. • Graphics page development and configuration for all the new turbines and Interlock were configured as per Unit database. • As per customer requirement changed the BPC (Basic Process Cycle) of 3 FCP’s to 0.05ms for online plant. • Cleared the AW hanging problem by doing On-Board Diagnostics. • Written entire new HLBL sequence code for their new project and creation of new graphics pages. • Addition of new points in Historian and configuration of Trends. • Loop checking for all the newly added I/Os and reshuffled I/Os. • New FBM’s installed in the Running Plant. #F) BPCL KOCHI REFINERY: HMI Upgrade with H90 Sever model with RAID 5 configuration. Image Versions of Controller and Field Bus Modules and A4 Switches connected along with expansion of Network by ROOT & BACK ROOT switches. As per Network Topologies this Network at BPCL graded top most complex network to break and can connect the MESH with a range of 10 units with Redundancy.
  4. 4. • A4 Switches, Root & Back Root Switches (C4 Network Switch of Entrasys) has been configured myself with least error specification of DB (Dead Band). • Involved in Configuring MODBUS which is communicating with the Third Party devices. • Configured Pump logics through IACC along with graphics and addition of Corresponding I/O’s in the DCS. • Configured the Tank Farm Graphics through HMI. • Solved the KVM (Keyboard Video Mouse)extender problem from server to remote communication. • Pre-checking of System Performance and Hardware Diagnoses of Workstation. • Commissioned the TISS/BOSS, OPC and Application Workstation for new HMI Interface between Field Instruments and HMI. • Configured Input Tags in DCS which can return a value through IP21 communication. • *Replaced the Internal Hard Disk of BOSS server online without the failure of server and Plant trip. • Historian Trends for Important Tags configured online. • As part of BPCL Upgrade of HMI ie. Application Workstations & Workstations have been upgraded to Win 7 which has been performed in 2 D-days with less criticality and without shutdown of plant. • OFFSITE software of TIS (Tank Inventory Software) has been loaded to all stations as a part of Upgrade. • Pumps Trip Logic has been implemented without stoppage of Pumps and added the interlocks for the pumps online. • 90 Gas Detectors have been added to DCS system from Triconex and Trends have been highlighted for each Gas Detector variation. G) CESC BBGS: 100 to 200 FBM series Migration : • INDIA’s second 100 series to 200 series MIGRATION was successfully completed in limited period of shut down time. • Designed System Definition, System Architecture, System Interconnection and Console Drawings. • Designed Power Distribution Layout Drawings. • Designed System Cabinet and Marshaling Cabinet drawings. • Designed DCS I/O Assignment. • Designed Control Databases through IACC. • Bulk Generation of control strategies in IACC for all the Reactors. • Upgrading & Configuring Switches. • Loaded the AW and WP’s with CCS 9.2. • Prepared the FAT procedure Documentation. • Prepared the FDS hardware and software Documents. • Configured the Report Package & Generation of Daily/Shift Reports to SAP. • Prepared the SAT Procedure Document. • No punch points from the Customer enclosed. F) AMC: visits
  5. 5. • AMC visits at BPCL(Kochi), CPCL (Chennai), PCBL (Kolkata),JSPL (Orissa), CHETTINAD CEMENT POWER PLANT(Tamilnadu), UPCL (Udupi), CHEMPLAST PVT LTD (Mettur, TN), MTPP (Mettur, TN), BPCL MAHUL MUMBAI, VVF (Taloja, Mumbai), BINANI GLASS FIBER (Malpe, Goa), RATNAGIRI LPG & POWER( Ratnagiri, Maharashtra), STRIDES SHASUN(Pondicherry), Trainings Attended • Certified Training program on “Advanced I/A Series configuration and Maintenance essentials” Organized by Invensys India Pvt Ltd, at Chennai. • Certified Training program on “TRICONEX” Organized by Invensys India Pvt Ltd, at Chennai. • Certified Training program on “Archestra & Galaxy Platform” Organized by Invensys India Pvt Ltd, at Chennai. • Diploma in Industrial Safety Training Certification from Chennai. Personal Details Date of Birth: 8th March 1992 Hobbies: Listening music, Playing Chess, Playing Cricket. Strengths: Hard working, Adaptability, Flexibility,Travelling. Family background: Father - M B S V V S MURTHY Mother - M VANI Linguistic Abilities: Telugu, English, Hindi, Tamil & Malayalam. Address for Communication: F.NO-304, Soundharya Apartments, Rajendranagar 1 ST Lane, GUNTUR - 522006 Andhra Pradesh, India
  6. 6. • AMC visits at BPCL(Kochi), CPCL (Chennai), PCBL (Kolkata),JSPL (Orissa), CHETTINAD CEMENT POWER PLANT(Tamilnadu), UPCL (Udupi), CHEMPLAST PVT LTD (Mettur, TN), MTPP (Mettur, TN), BPCL MAHUL MUMBAI, VVF (Taloja, Mumbai), BINANI GLASS FIBER (Malpe, Goa), RATNAGIRI LPG & POWER( Ratnagiri, Maharashtra), STRIDES SHASUN(Pondicherry), Trainings Attended • Certified Training program on “Advanced I/A Series configuration and Maintenance essentials” Organized by Invensys India Pvt Ltd, at Chennai. • Certified Training program on “TRICONEX” Organized by Invensys India Pvt Ltd, at Chennai. • Certified Training program on “Archestra & Galaxy Platform” Organized by Invensys India Pvt Ltd, at Chennai. • Diploma in Industrial Safety Training Certification from Chennai. Personal Details Date of Birth: 8th March 1992 Hobbies: Listening music, Playing Chess, Playing Cricket. Strengths: Hard working, Adaptability, Flexibility,Travelling. Family background: Father - M B S V V S MURTHY Mother - M VANI Linguistic Abilities: Telugu, English, Hindi, Tamil & Malayalam. Address for Communication: F.NO-304, Soundharya Apartments, Rajendranagar 1 ST Lane, GUNTUR - 522006 Andhra Pradesh, India

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